On C pk Assessment in the Presence of Tool Wear

Process capability indices are routinely used in manufacturing industries for process monitoring. A basic assumption while using process capability indices is that there are no assignable causes of variation present. However, when variation due to an assignable cause is present and is tolerated, the conventional methods of capability measurement become inaccurate. In this article, we suggest an estimate of C_pk assuming that the process capability changes dynamically. We obtain an exact form of the sampling distribution in the presence of a systematic assignable cause. We discuss the problem of testing whether a given process is capable. The critical values for different sample sizes are obtained based on the sampling distribution. An example involving tool wear problem is presented.     

Globally applicable control chart for online monitoring of stability of process mean

The shape features of run chart patterns of the most recent m observations arising from stable and unstable processes are different. Using this fact, a new monitoring statistic is defined whose value for given m depends on the pattern parameters but not on the process parameters. A control chart for this statistic for given m, therefore, will be globally applicable to normal processes. The simulation study reveals that the proposed statistic approximately follows normal distribution. The performances of the globally applicable control chart in terms of average run lengths (ARLs) are evaluated and compared with the X chart. Both in-control ARL and out-of-control ARLs with respect to different abnormal process conditions are found to be larger than the X chart. However, the proposed concept is promising because it can eliminate the burden of designing separate control charts for different quality characteristics or processes in a manufacturing set-up.     

Economic statistical design of a multivariate control chart under a Burr XII shock model with multiple assignable causes

Control charts show the distinction between the random and assignable causes of variation in a process. The real process may be affected by many characteristics and several assignable causes. Therefore, the economic statistical design of multiple control chart under Burr XII shock model with multiple assignable causes can be an appropriate candidate model. In this paper, we develop a cost model based on the optimization of the average cost per unit of time. Indeed, the cost model under the influence of a single match case assignable cause and multiple assignable causes under a same cost and time parameters were compared. Besides, a sensitivity analysis was also presented in which the changeability of loss-cost and design parameters were evaluated based on the changes in cost, time and Burr XII distribution parameters.     

Monitoring imprecise fraction of nonconforming items using p control charts

The quality characteristics, which are known as attributes, cannot be conveniently and numerically represented. Generally, the attribute data can be regarded as the fuzzy data, which are ubiquitous in the manufacturing process and cannot be measured precisely and often be collected by visual inspection. In this paper, we construct a p control chart for monitoring the fraction of nonconforming items in the process in which fuzzy sample data are collected from the manufacturing process. The resolution identity – a well-known theorem in the fuzzy set theory – is invoked to construct the control limits of fuzzy-p control charts using fuzzy data. In order to determine whether the plotted imprecise fraction of nonconforming items is within the fuzzy lower and upper control limits, we also propose a ranking method for a set of fuzzy numbers. Using the fuzzy-p control charts and the proposed acceptability function to classify the manufacturing process allows the decision-maker to make linguistic decisions such as rather in control or rather out of control. A practical example is provided to describe the applicability of the fuzzy set theory to a conventional p control chart.     

Developing and designing of an efficient variables sampling system based on the process capability index

Process capability indices (PCIs) are extensively used in the manufacturing industries in order to confirm whether the manufactured products meet their specifications or not. PCIs can be used to judge the process precision, process accuracy, and the process performance. So developing of sampling plans based on PCIs is inevitable and those plans will be very much useful for maintaining and improving the product quality in the manufacturing industries. In view of this, we propose a variables sampling system based on the process capability index C_pmk, which takes into account of process yield and process loss, when the quality characteristic under study will have double specification limits. The proposed sampling system will be effective in compliance testing. The advantages of this system over the existing sampling plans are also discussed. In order to determine the optimal parameters, tables are also constructed by formulating the problem as a nonlinear programming in which the average sample number is minimized by satisfying the producer and consumer risks.     

A Nonparametric Bootstrap Test for the Equality of Coefficients of Variation

The problem of testing the equality of coefficients of variation for two different populations leads to various levels of difficulty depending on the possible assumptions on models and parameters for the two populations under study. Simulation techniques appear to be the only feasible way in the case where the available information came only from data and when these do not allow one to make any assumption on the models. In this work we propose a nonparametric bootstrap procedure, both to build the test statistic and also to approximate the p-value. The properties of the test and its critical aspects are illustrated and discussed by means of an application to a real data set of anthropometric measures for the study of the sexual dimorphism.     

Robust design of adaptive control charts for manual manufacturing/inspection workstations

Often the manufacturing and the inspection workstations in a manufacturing process can coincide: thus, in these workstations the statistical process control (SPC) procedure of collecting sample statistics related to a critical-to-quality parameter is a task required to be done by the same worker who has to complete the working operations on a part. The aim of this study is to design a local SPC inspection procedure implementing an adaptive Shewhart control chart locally managed by the worker within the manufacturing workstation: the economic design of the inspection procedure is constrained by the expected number of false alarms issued and is restricted to those designs feasible with respect to the available shared labour resource. Furthermore, a robust approach that models the shift of the controlled parameter mean as a random variable is taken into account. The numerical analysis allows the most influencing environmental process factors to be captured and commented upon. The obtained results show that a few process operating parameters drive the choice of performing a robust optimization and the selection of the optimal SPC adaptive procedure.     

Optimizing a control plan using a structural equation model with an application to statistical process analysis

In the case where non-experimental data are available from an industrial process and a directed graph for how various factors affect a response variable is known based on a substantive understanding of the process, we consider a problem in which a control plan involving multiple treatment variables is conducted in order to bring a response variable close to a target value with variation reduction. Using statistical causal analysis with linear (recursive and non-recursive) structural equation models, we configure an optimal control plan involving multiple treatment variables through causal parameters. Based on the formulation, we clarify the causal mechanism for how the variance of a response variable changes when the control plan is conducted. The results enable us to evaluate the effect of a control plan on the variance of a response variable from non-experimental data and provide a new application of linear structural equation models to engineering science.     

Goodness-of-fit-based outlier detection for Phase I monitoring

ABSTRACT

Nonparametric charts are useful in statistical process control when there is a lack of or limited knowledge about the underlying process distribution. Most existing approaches in the literature of Phase I monitoring assume that outliers have the same distributions as the in-control sample but only differ in location or scale parameters, they may not be effective with distributional changes. This article develops a new procedure based on the integration of the classical Anderson–Darling goodness-of-fit test and the stepwise isolation method. Our proposed procedure is efficient in detecting potential shifts in location, scale, or shape, and thus it offers robust protection against variation in various underlying distributions. The finite sample performance of our method is evaluated through simulations and is compared with that of available outlier detection methods for Phase I monitoring.     

政府公共支出对居民消费需求影响的动态演化

 内容提要:本文从我国居民的消费特征出发,在诠释政府公共支出对居民消费影响的机理以及模型建立的理论基础上,利用时变参数模型来探寻二者之间关系的动态演化。研究表明：从总量上看,政府公共支出对全国、城镇和农村居民的消费都具有挤入效应,但是这一挤入效应呈现先上升后下降的“倒U字型”趋势。从结构上来看,投资性支出和民生性支出对全国居民消费产生了挤入效应,而消费性支出产生了挤出效应。具体到城乡之间,投资性支出对城镇居民消费产生挤入效应,而对农村居民消费经历了一个先挤入再挤出的过程;消费性支出对城镇居民消费产生挤出效应,对农村居民消费则经历了一个先挤出再挤入的过程;民生性支出对城乡居民的消费均始终具有挤入效应。     

A misspecification test for the higher order co-moments of the factor model

The traditional estimation of higher order co-moments of non-normal random variables by the sample analog of the expectation faces a curse of dimensionality, as the number of parameters increases steeply when the dimension increases. Imposing a factor structure on the process solves this problem; however, it leads to the challenging task of selecting an appropriate factor model. This paper contributes by proposing a test that exploits the following feature: when the factor model is correctly specified, the higher order co-moments of the unexplained return variation are sparse. It recommends a general to specific approach for selecting the factor model by choosing the most parsimonious specification for which the sparsity assumption is satisfied. This approach uses a Wald or Gumbel test statistic for testing the joint statistical significance of the co-moments that are zero when the factor model is correctly specified. The asymptotic distribution of the test is derived. An extensive simulation study confirms the good finite sample properties of the approach. This paper illustrates the practical usefulness of factor selection on daily returns of random subsets of S&P 100 constituents.     

Functional analysis of high-content high-throughput imaging data

High-content automated imaging platforms allow the multiplexing of several targets simultaneously to generate multi-parametric single-cell data sets over extended periods of time. Typically, standard simple measures such as mean value of all cells at every time point are calculated to summarize the temporal process, resulting in loss of time dynamics of the single cells. Multiple experiments are performed but observation time points are not necessarily identical, leading to difficulties when integrating summary measures from different experiments. We used functional data analysis to analyze continuous curve data, where the temporal process of a response variable for each single cell can be described using a smooth curve. This allows analyses to be performed on continuous functions, rather than on original discrete data points. Functional regression models were applied to determine common temporal characteristics of a set of single cell curves and random effects were employed in the models to explain variation between experiments. The aim of the multiplexing approach is to simultaneously analyze the effect of a large number of compounds in comparison to control to discriminate between their mode of action. Functional principal component analysis based on T-statistic curves for pairwise comparison to control was used to study time-dependent compound effects.     

On the viral safety of plasma pools and plasma derivatives

Summary.  In the industrialized world, a range of medicinal products are manufactured on a large scale from pools made of thousands of human blood and plasma donations. Policy makers as well as the general public are aware of the hazards of contamination following accumulated risks of individual donations. Today, the manufacturing process must therefore consider a complex sequence of risk reducing interventions, including screening tests and quarantine periods on pools and individual donations. We estimate the residual risk of hepatitis C infection following such sequences of events. This is the most common blood-borne infection in the western world, which affects an estimated 170 million people worldwide. We investigate the benefits and drawbacks of each intervention and study at several stages the dependence of the screening process on operational parameters that can be optimized, such as the number of donations from different donors in the pool and the length of the quarantine period. This leads to alternative risk reducing strategies that may be more (cost) effective or optimal under specific criteria.     

Zone control charts with estimated parameters for detecting prespecified changes in linear profiles

ABSTRACT

In profile monitoring, control charts are proposed to detect unanticipated changes, and it is usually assumed that the in-control parameters are known. However, due to the characteristics of a system or process, the prespecified changes would appear in the process. Moreover, in most applications, the in-control parameters are usually unknown. To overcome these issues, we develop the zone control charts with estimated parameters to detect small shifts of these prespecified changes. The effects of estimation error have been investigated on the performance of the proposed charts. To account for the practitioner-to-practitioner variability, the expected average run length (ARL) and the standard deviation of the average run length (SDARL) is used as the performance metrics. Our results show that the estimation error results in the significant variation in the ARL distribution. Furthermore, in order to adequately reduce the variability, more phase I samples are required in terms of the SDARL metric than that in terms of the expected ARL metric. In addition, more observations on each sampled profile are suggested to improve the charts' performance, especially for small phase I sample sizes. Finally, an illustrative example is given to show the performance of the proposed zone control charts.     

Thermal,viscoelastic and mechanical properties' optimization of polyphenylene sulfide via optimal processing parameters using the Taguchi method

Thermal, viscoelastic and mechanical properties of polyphenylene sulfide (PPS) were optimized as a function of extrusion and injection molding parameters. For this purpose, design of experiments approach utilizing Taguchi's L₂₇ (3⁷) orthogonal arrays was used. Effect of the parameters on desired properties was determined using the analysis of variance. Differential scanning calorimeter (DSC) tests were performed for the analysis of thermal properties such as melting temperature (T_m) and melting enthalpy (ΔH_M). Dynamic mechanical analysis (DMA) tests were performed for the analysis of viscoelastic properties such as damping factor (tan?δ) and glass transition temperature (T_g). Tensile tests were performed for the analysis of mechanical properties such as tensile strength and modulus. With optimized process parameters, verification DSC, DMA and tensile tests were performed for thermal, viscoelastic and mechanical properties, respectively. The Taguchi method showed that ‘barrel temperature’ and its level of ‘340°C’ were seen to be the most effective parameter and its level; respectively. It was suggested that PPS can be reinforced for further improvement after optimized thermal, viscoelastic and mechanical properties.     

Testing equality of two beta binomial proportions in the presence of unequal extra-dispersion parameters

Data in the form of proportions with extra-dispersion (over/under) arise in many biomedical, epidemiological, and toxicological applications. In some situations, two samples of data in the form of proportions with extra-dispersion arise in which the problem is to test the equality of the proportions in the two groups with unspecified and possibly unequal extra-dispersion parameters. This problem is analogous to the traditional Behrens-Fisher problem in which two normal population means with possibly unequal variances are compared. To deal with this problem we develop eight tests and compare them in terms of empirical size and power, using a simulation study. Simulations show that a C(α) test based on extended quasi-likelihood estimates of the nuisance parameters holds nominal level most effectively (close to the nominal level) and it is at least as powerful as any other statistic that is not liberal. It has the simplest formula, is based on estimates of the nuisance parameters only under the null hypothesis, and is easiest to calculate. Also, it is robust in the sense that no distributional assumption is required to develop this statistic.     

A rational sequential probability ratio test control chart for monitoring process shifts in mean and variance

The sequential probability ratio test (SPRT) chart is a very effective tool for monitoring manufacturing processes. This paper proposes a rational SPRT chart to monitor both process mean and variance. This SPRT chart determines the sampling interval d based on the rational subgroup concept according to the process conditions and administrative considerations. Since the rational subgrouping is widely adopted in the design and implementation of control charts, the studies of the rational SPRT have a practical significance. The rational SPRT chart is designed optimally in order to minimize the index average extra quadratic loss for the best overall performance. A systematic performance study has also been conducted. From an overall viewpoint, the rational SPRT chart is more effective than the cumulative sum chart by more than 63%. Furthermore, this article provides a design table, which contains the optimal values of the parameters of the rational SPRT charts for different specifications. This will greatly facilitate the potential users to select an appropriate SPRT chart for their applications. The users can also justify the application of the rational SPRT chart according to the achievable enhancement in detection effectiveness.     

Residual life estimation under time-varying conditions based on a Wiener process

Residual life (RL) estimation plays an important role in prognostics and health management. In operating conditions, components usually experience stresses continuously varying over time, which have an impact on the degradation processes. This paper investigates a Wiener process model to track and predict the RL under time-varying conditions. The item-to-item variation is captured by the drift parameter and the degradation characteristic of the whole population is described by the diffusion parameter. The bootstrap method and Bayesian theorem are employed to estimate and update the distribution parameters of ‘a’ and ‘b’, which are the coefficients of the linear drifting process in the degradation model. Once new degradation information becomes available, the RL distributions considering the future operating condition are derived. The proposed method is tested on Lithium-ion battery devices under three levels of charging/discharging rates. The results are further validated by a simulation method.     

Determination of Single Sampling Plans by Attributes Under the Conditions of Zero-Inflated Poisson Distribution

When the manufacturing process is well monitored, occurrence of nondefects would be a frequent event in sampling inspection. The appropriate probability distribution of the number of defects is a zero-inflated Poisson (ZIP) distribution. In this article, determination of single sampling plans (SSPs) by attributes using unity values is considered, when the number of defects follows a ZIP distribution. The operating characteristic (OC) function of the sampling plan is derived. Plan parameters are obtained for some sets of values of (p₁, α, p₂, β). Numerical illustrations are given to describe the determination of SSP under ZIP distribution and to study its performance in comparison with Poisson SSP.     

Single Attribute Control Charts for a Markovian-Dependent Process

In a production process, sequence of observations related to the quality of a process need not be independent. In such situations, control charts based on the assumption of independence of the observations are not appropriate. When the characteristic under study is qualitative, the Markovian model serves as a simple model to account for the dependency of the observations. In this article, we develop two attribute control charts for a Markovian dependent process: the first is based on controlling the error probabilities; the second is based on minimizing the average time to get a correct signal.

The charts are developed under uniform sampling. Under uniform sampling, the two consecutive samples are far enough apart, so that for all practical purposes, two consecutive samples can be considered as if they are being independent. Optimal values of the design parameters of both the control charts are obtained. A procedure to estimate the values of the in-control parameters is also described. The chart's performance is evaluated using the probability of detecting shift. When we implement the proposed charts for the data simulated under given manufacturing environments, the charts exhibit the desired properties of error probabilities and average time to signal.