A FRAMEWORK FOR MACHINE SCHEDULING PROBLEMS WITH CONTROLLABLE PROCESSING TIMES

This is a study of single and parallel machine scheduling problems with controllable processing time for each job. The processing time for job j depends on the position of the job in the schedule and is a function of the number of resource units allocated to its processing. Processing time functions and processing cost functions are allowed to be nonlinear. The scheduling problems considered here have important applications in industry and include many of the existing scheduling models as special cases. For the single machine problem, the objective is minimization of total compression costs plus a scheduling measure. The scheduling measures include makespan, total flow time, total differences in completion times, total differences in waiting times, and total earliness and tardiness with a common due date for all jobs. Except when the total earliness and tardiness measure is involved, each case the problem is solved efficiently. Under an assumption typically satisfied in just-in-time systems, the problem with total earliness and tardiness measure is also solved efficiently. Finally, for a large class of processing time functions; parallel machine problems with total flow time and total earliness and tardiness measures are solved efficiently. In each case we reduce the problem to a transportation problem.     

A note on pre-emptive scheduling with earliness and tardiness costs

The option of pre-emption seems to have escaped the attention of existing literature on scheduling problems with earliness and tardiness costs. This note presents an attempt to accommodate pre-emption in such settings. The focus is on models with a common due date for all jobs under different cost structures ( job dependent versus job independent), and different objectives ( minsum and minmax). It appears that only one of these cases is not polynomially solvable: the case of minsum objective and job-dependent ( linear) cost. An exact dynamic programming algorithm is introduced for this problem, as well as an efficient heuristic, which is shown to perform extremely well in our numerical tests.     

Online scheduling to minimize the total weighted completion time plus the rejection cost

We consider the online scheduling on a single machine, in which jobs are released over time and each job can be either accepted and scheduled on the machine or rejected under a certain rejection cost. The goal is to minimize the total weighted completion time of the accepted jobs plus the total rejection cost of the rejected jobs. For this problem, we provide an online algorithm with a best possible competitive ratio of 2.     

A bicriteria approach to scheduling a single machine with job rejection and positional penalties

Single machine scheduling problems have been extensively studied in the literature under the assumption that all jobs have to be processed. However, in many practical cases, one may wish to reject the processing of some jobs in the shop, which results in a rejection cost. A solution for a scheduling problem with rejection is given by partitioning the jobs into a set of accepted and a set of rejected jobs, and by scheduling the set of accepted jobs among the machines. The quality of a solution is measured by two criteria: a scheduling criterion, F1, which is dependent on the completion times of the accepted jobs, and the total rejection cost, F2. Problems of scheduling with rejection have been previously studied, but usually within a narrow framework—focusing on one scheduling criterion at a time. This paper provides a robust unified bicriteria analysis of a large set of single machine problems sharing a common property, namely, all problems can be represented by or reduced to a scheduling problem with a scheduling criterion which includes positional penalties. Among these problems are the minimization of the makespan, the sum of completion times, the sum and variation of completion times, and the total earliness plus tardiness costs where the due dates are assignable. Four different problem variations for dealing with the two criteria are studied. The variation of minimizing F1+F2 is shown to be solvable in polynomial time, while all other three variations are shown to be $\mathcal{NP}$ -hard. For those hard problems we provide a pseudo polynomial time algorithm. An FPTAS for obtaining an approximate efficient schedule is provided as well. In addition, we present some interesting special cases which are solvable in polynomial time.     

An integer programming approach to scheduling in a contaminated area

This paper presents a time-indexed integer programming formulation for scheduling dependent jobs executed by a team of workers in an area contaminated with radio-active or chemical materials. The dynamics of the harmful factor and the norms of organism recovery imply that each work period for a job should be immediately followed by a rest period for the worker executing this job and the length of the rest period depends on the start time of the corresponding work period. The problem is modeled as an NP-hard problem of scheduling on unrelated parallel processors with start time dependent processing times and different objective functions: maximum or total completion time and maximum or total tardiness. The special case of scheduling jobs executed by a single worker is also considered. Numerical examples and some computational results are reported.     

混合离散差分进化算法在单机批处理调度中的应用

本文研究单机批处理调度问题,批处理机有批次容量限制,批处理时间由每个批次所含作业中的最长作业处理时间决定。每个作业具有不同的大小、处理时间、提前拖期惩罚权重,所有作业具有公共交货期,且交货期无限晚。目标函数为最小化所有作业的加权提前拖期惩罚之和。该问题已被证明为NP难题,本研究找到了其最优解具有的一些性质,在此基础上利用它们提出了一种动态规划(DP)与差分进化(DE)算法相结合的混合离散差分进化(HDDE)算法来求解该问题,通过与传统的遗传算法、模拟退火算法和迭代贪婪算法进行对比,HDDE算法显示了更加强大的全局搜索能力。     

Single-machine batch delivery scheduling with an assignable common due window

This paper addresses a batch delivery single-machine scheduling problem in which jobs have an assignable common due window. Each job will incur an early (tardy) penalty if it is early (tardy) with respect to the common due window under a given schedule. There is no capacity limit on each delivery batch, and the cost per batch delivery is fixed and independent of the number of jobs in the batch. The objective is to find the optimal size and location of the window, the optimal dispatch date for each job, as well as an optimal job sequence to minimize a cost function based on earliness, tardiness, holding time, window location, window size, and batch delivery. We show that the problem can be optimally solved in O(n⁸)$O(n^8)$ time by a dynamic programming algorithm under a reasonable assumption on the relationships among the cost parameters. A computational experiment is also conducted to evaluate the performance of the proposed algorithm. We also show that some special cases of the problem can be optimally solved by lower order algorithms.     

具有优先约束和加工时间依赖开工时间的单机排序问题

研究工件间的优先约束为串并有向图的单机加权总完工时间问题,通过证明在工件加工时间是开工时间的线性函数的情况下,模块M的ρ因子最大初始集合I中的工件优先于模块M中的其它工件加工,并且被连续加工所得的排序为最优排序,从而将Lawler用来求解约束为串并有向图的单机加权总完工时间问题的方法推广到这个问题上来。     

A two-agent single machine scheduling problem with due-window assignment and a common flow-allowance

We study a single-machine scheduling model combining two competing agents and due-date assignment. The basic setting involves two agents who need to process their own sets of jobs, and compete on the use of a common processor. Our goal is to find the joint schedule that minimizes the value of the objective function of one agent, subject to an upper bound on the value of the objective function of the second agent. The scheduling measure considered in this paper is minimum total (earliness, tardiness and due-date) cost, based on common flow allowance, i.e., due-dates are defined as linear functions of the job processing times. We introduce a simple polynomial time solution for this problem (linear in the number of jobs), as well as to its extension to a multi-agent setting. We further extend the model to that of a due-window assignment based on common flow allowance.     

Single machine scheduling problems with subcontracting options

In this paper, we study a scheduling model as follows: there are n jobs which can be processed in house on a single machine or subcontracted to a subcontractor. If a job is subcontracted, its processing cost is different from the in-house cost and its delivery lead time is a stepwise function of the total processing time of outsourced jobs. Two objective functions are studied (1) to minimize the weighted sum of the maximal completion time and the total processing cost and (2) to minimize the weighted sum of the number of tardy jobs and the total processing cost. For the first problem, we prove that it is NP-hard and get a pseudo-polynomial time algorithm. For the second problem, we prove that it is NP-hard and get a pseudo-polynomial time algorithm for a special case.     

Scheduling a single semi-continuous batching machine

This paper addresses a new problem, called semi-continuous batch scheduling, which arises in the heating-operation of tube-billets in the steel industry. Each heating furnace can be regarded as a semi-continuous batching machine, which can handle up to C jobs simultaneously. The jobs in the same batch enter and leave the machine semi-continuously, which differs from the traditional batching machine scheduling where the jobs in same batch have a starting time and a finishing time. In this paper the processing time of a batch depends on the capacity of the semi-continuous batching machine, the longest processing time of jobs in the batch and its size. The objectives are to schedule jobs on the machine so that the makespan and the total completion time are minimized. A schedule for a semi-continuous batching machine consists of a batching and sequencing for the batches. We propose the optimal properties of two different objective functions and present the different dynamic programming algorithms with a running time of O(n²), respectively.     

Scheduling two job families on a single machine with two competitive agents

We consider the scheduling problems arising when two agents, each with a family of jobs, compete to perform their respective jobs on a single machine. A setup time is needed for a job if it is the first job to be processed on the machine or its processing on the machine follows a job that belongs to another family. Each agent wants to minimize a certain cost function, which depends on the completion times of its jobs only. The aim is to find a schedule for all the jobs of the two agents that minimizes the objective of one agent while keeping the objective of the other agent being bounded by a fixed value \(Q\). Polynomial-time and pseudo-polynomial-time algorithms are designed to solve the problem involving various combinations of regular scheduling objective functions.     

一个单件车间生产作业计划优化模拟系统

针对中小批量单件车间生产作业计划生成与再生问题,集成Visual Foxpro5.0与Siman 3.51开发了一个系统原型,包括模拟模型生成器、时间参数推算器和禁忌搜索算法。用模拟模型生成器得到一个比较详细的中小批量单件车间生产作业计划方案,以此为初始可行解,再用时间参数推算器和禁忌搜索算法进行优化,得到一个优化了的车间生产作业计划方案。实验表明,本系统较好地解决了中小批量单件车间生产作业计划生成问题。     

Single-machine scheduling with production and rejection costs to minimize the maximum earliness

In this paper, we consider the single-machine scheduling problem with production and rejection costs to minimize the maximum earliness. If a job is accepted, then this job must be processed on the machine and a corresponding production cost needs be paid. If the job is rejected, then a corresponding rejection cost has to be paid. The objective is to minimize the sum of the maximum earliness of the accepted jobs, the total production cost of the accepted jobs and the total rejection cost of the rejected jobs. We show that this problem is equivalent to a single-machine scheduling problem to minimize the maximum earliness with two distinct rejection modes. In the latter problem, rejection cost might be negative in the rejection-award mode which is different from the traditional rejection-penalty mode in the previous literatures. We show that both of two problems are NP-hard in the ordinary sense and then provide two pseudo-polynomial-time algorithms to solve them. Finally, we also show that three special cases can be solved in polynomial time.     

安装时间与次序相关的生产调度干扰管理研究

在安装时间和次序相关的单机调度问题中,为应对突发性的工件优先级变动造成的影响,构建了双目标重调度模型。原目标为生产的流程时间,扰动目标为工件的加工次序扰动。针对模型中的双目标,设计了基于有效解的两阶段混合启发式算法进行求解,在原目标和扰动目标之间进行权衡。混合算法第一阶段里,基于任意单个工件次序变化将双目标问题转化成单目标TSP问题,利用最近邻域和插入混合求得单目标问题的若干解,构成初始种群。第二阶段中基于非支配排序遗传算法在处理多目标问题上的优势,对初始种群进行扩展搜索,最后输出问题的有效前沿。通过数值试验运算比较分析若干针对有效解集的指标,验证了混合算法求得的解集在多样性和临近性上要优于单纯的非支配排序遗传算法。该混合算法可以有效地解决具有安装时间的加工次序扰动问题。     

Minimizing tardiness on a single processor with sequence-dependent setup times: a simulated annealing approach

In today's fast-paced Just-In-Time and mass customization manufacturing in a sequence-dependent setup environment, the challenge of making production schedules to meet due-date requirements is becoming a more complex problem. Unfortunately, much of the research on operations scheduling problems has either ignored setup times or assumed that setup times on each machine are independent of the job sequence. This paper considers the problem of minimizing tardiness, a common measure of due-date performance, in a sequence-dependent setup environment. Simulated annealing was used to solve the sequencing problem, and its performance was compared with random search. Our experimental results show that the algorithm can find a good solution fairly quickly, and thus can rework schedules frequently to react to variations in the schedule. The algorithm is invaluable for ‘on-line’ production scheduling and ‘last-minute’ changes to production schedule. The results of this research also suggest ways in which more complex and realistic job shop environments, such as multiple machines with a higher number of jobs in the sequence, and other scheduling objectives can be modeled. This research also investigates computational aspects of simulated annealing in solving complex scheduling problems.     

One-machine scheduling to minimize mean tardiness with minimum number tardy

In this paper the one-machine scheduling problem with the objective of minimizing the mean tardiness subject to maintaining a prescribed number of tardy jobs is analysed. An algorithm for solving this problem is presented. It is proved that the schedule generated by the proposed algorithm is indeed optimal.     

Dynamic scheduling of manufacturing job shops using extreme value theory

Most job shop scheduling approaches reported in the literature assume that the scheduling problem is static (i.e. job arrivals and the breakdowns of machines are neglected) and in addition, these scheduling approaches may not address multiple criteria scheduling or accommodate alternate resources to process a job operation. In this paper, a scheduling method based on extreme value theory (SEVAT) is developed and addresses all the shortcomings mentioned above. The SEVAT approach creates a statistical profile of schedules through random sampling, and predicts the quality or 'potential' of a feasible schedule. A dynamic scheduling problem was designed to reflect a real job shop scheduling environment closely. Two performance measures, viz. mean job tardiness and mean job cost, were used to demonstrate multiple criteria scheduling. Three factors were identified, and varied between two levels each, thereby spanning a varied job shop environment. The results of this extensive simulation study show that the SEVAT scheduling approach produces a better performance compared to several common dispatching rules.     

Minmax common flow-allowance problems with convex resource allocation and position-dependent workloads

We study minmax due-date based on common flow-allowance assignment and scheduling problems on a single machine, and extend known results in scheduling theory by considering convex resource allocation. The total cost function of a given job consists of its earliness, tardiness and flow-allowance cost components. Thus, the common flow-allowance and the actual jobs’ processing times are decision variables, implying that the due-dates and actual processing times can be controlled by allocating additional resource to the job operations. Consequently, our goal is to optimize a cost function by seeking the optimal job sequence, the optimal job-dependent due-dates along with the actual processing times. In all addressed problems we aim to minimize the maximal cost among all the jobs subject to a constraint on the resource consumption. We start by analyzing and solving the problem with position-independent workloads and then proceed to position-dependent workloads. Finally, the results are generalized to the method of common due-window. For all studied problems closed form solutions are provided, leading to polynomial time solutions.

     

加工能力受限的单机干扰管理研究

针对单机环境下最小化加权折扣加工时间和的排序问题,研究如何应对可预见的干扰事件。由于干扰事件使得机器加工能力受限,初始最优加工时间表不再可行,采用外包的方式来进行干扰管理。构建了排序模型,同时考虑原目标和与初始计划偏离的扰动目标,选择外包工件集并对所有工件进行重排序。为了求解得到的双目标排序问题,基于理想点法设计了一种动态规划算法和量子遗传算法相结合的算法。最后通过一个数值算例说明,该排序模型对于求解加工能力受限的单机干扰管理问题是有效的。