A simulated annealing algorithm for job shop scheduling

In this paper, the job shop scheduling problem is considered with the objective of minimization of makespan time. We first reviewed the literature on job shop scheduling using meta-heuristics. Then a simulated annealing algorithm is presented for scheduling in a job shop. To create neighbourhoods, three perturbation schemes, viz. pairwise exchange, insertion, and random insertion are used, and the effect of them on the final schedule is also compared. The proposed simulated annealing algorithm is compared with existing genetic algorithms and the comparative results are presented. For comparative evaluation, a wide variety of data sets are used. The proposed algorithm is found to perform well for scheduling in the job shop.     

A multiobjective genetic algorithm for job shop scheduling

In this paper, a Multi Objective Genetic Algorithm (MOGA) is proposed to derive the optimal machine-wise priority dispatching rules ( pdrs ) to resolve the conflict among the contending jobs in the Giffler and Thompson (GT) procedure applied for job shop problems. The performance criterion considered is the weighed sum of the multiple objectives minimization of makespan, minimization of total idle time of machines and minimization of total tardiness. The weights assigned for combining the objectives into a scalar fitness function are not constant. They are specified randomly for each evaluation. This in turn leads to the multidirectional search in the proposed MOGA, which in turn mitigates the solution being entrapped in local minima. The applicability and usefulness of the proposed methodology for the scheduling of job shops is illustrated with 28 benchmark problems available in the open literature.     

Single facility scheduling with dual criteria: minimizing maximum tardiness subject to minimum number of tardy jobs

This paper considers the static single machine scheduling problem with the objective of minimizing the maximum tardiness of any job subject to the constraint that the total number of lardy jobs is minimum. Based on simple dominance conditions an o(n²) heuristic algorithm is proposed to find an approximate solution to this problem. The effectiveness of the proposed heuristic algorithm is empirically evaluated by solving a large number of problems and comparing them to the optimal solutions obtained through the branch and bound algorithm.     

Heuristic for scheduling in a two-machine bicriteria dynamic flowshop with setup and processing times separated

This paper addresses the two-machine bicriteria dynamic flowshop problem where setup time of a job is separated from its processing time and is sequenced independently. The performance considered is the simultaneous minimization of total flowtime and makespan, which is more effective in reducing the total scheduling cost compared to the single objective. A frozen-event procedure is first proposed to transform a dynamic scheduling problem into a static one. To solve the transformed static scheduling problem, an integer programming model with N ² + 5N variables and 7N constraints is formulated. Because the problem is known to be NP-complete, a heuristic algorithm with the complexity of O (N ³) is provided. A decision index is developed as the basis for the heuristic. Experimental results show that the proposed heuristic algorithm is effective and efficient. The average solution quality of the heuristic algorithm is above 99%. A 15-job case requires only 0.0235 s, on average, to obtain a near or even optimal solution.     

A genetic algorithm for scheduling on a single machine with set-up times and due dates

This paper presents a genetic algorithm for a single machine-scheduling problem with the objective of minimizing total tardiness. Each job has its own due date and the set-up times are sequence dependent. The parameters of the genetic algorithm are determined by a statistical method. For small problems, the solutions given by the proposed method are compared with solutions provided by a commercial package, and for larger problems, with those obtained by a heuristic proposed in the literature.     

An exchange heuristic for resource constrained scheduling with consideration given to opportunities for parallel processing

This paper describes a heuristic which produces efficient makespans for resource-constrained scheduling problems with parallel processing capabilities. This heuristic was initially developed for the scheduling of army battalion training exercises. The original heuristic has also been successfully applied to solve problems in project scheduling with limited resources, generalized job shop scheduling, and resource-constrained scheduling. The exchange heuristic requires an initial feasible solution upon which it improves the makespan by efficiently and systematically shuffling activities while maintaining feasibility. The method has recently been modified twice, termed the intelligent version and naive version, respectively, such that its ability to reduce the initial makespan is enhanced. In this study     

Efficient jobshop dispatching rules: Further developments

Many dispatching rules for scheduling in dynamic jobshops have been proposed over many years. The research issues in jobshop scheduling seem to be still open in the sense that no single rule has been found to be the best under all shopfloor conditions even with respect to one single measure of performance. Added to this problem, there are several measures of performance, e.g. the minimizations of mean, maximum and variance of flowtime, percentage of tardy jobs, and mean, maximum and variance of tardiness of jobs. Recent studies have reported the development of more efficient dispatching rules than the popular rules, e.g. SPT, COVERT, MOD and ATC. This study is an attempt to improve some of the recently reported dispatching rules. An extensive simulation study reveals that the improved rules developed in the present study appear to be quite effective in minimizing mean flowtime, and maximum tardiness and variance of tardiness of jobs.     

Dynamic selection of dispatching rules for job shop scheduling

Although the academic contribution to job shop scheduling is abundant, its impact on practice has been minimal. The most preferred approach to job shop scheduling in the industry is dispatching rules. A major criticism against dispatching rules is that there is no single universal rule. The effective choice of dispatching rules depends on the scheduling criterion and existing job shop conditions. In this paper, the authors have proposed a scheduling method based on the analytic hierarchy process, that dynamically selects the most appropriate dispatching rule from several candidate rules. The selection is based on the existing job shop conditions. This method is applied to two formal job shop problems, and the results for single dispatching rules are inferior to the method proposed in this paper.     

Dynamic scheduling of manufacturing job shops using extreme value theory

Most job shop scheduling approaches reported in the literature assume that the scheduling problem is static (i.e. job arrivals and the breakdowns of machines are neglected) and in addition, these scheduling approaches may not address multiple criteria scheduling or accommodate alternate resources to process a job operation. In this paper, a scheduling method based on extreme value theory (SEVAT) is developed and addresses all the shortcomings mentioned above. The SEVAT approach creates a statistical profile of schedules through random sampling, and predicts the quality or 'potential' of a feasible schedule. A dynamic scheduling problem was designed to reflect a real job shop scheduling environment closely. Two performance measures, viz. mean job tardiness and mean job cost, were used to demonstrate multiple criteria scheduling. Three factors were identified, and varied between two levels each, thereby spanning a varied job shop environment. The results of this extensive simulation study show that the SEVAT scheduling approach produces a better performance compared to several common dispatching rules.     

Total tardiness minimization on unrelated parallel machine scheduling with auxiliary equipment constraints

This research deals with scheduling jobs on unrelated parallel machines with auxiliary equipment constraints. Each job has a due date and requires a single operation. A setup for dies is incurred if there is a switch from processing one type of job to another type. For a die type, the number of dies is limited. Due to the attributes of the machines and the fitness of dies to each, the processing time for a job depends on the machine on which the job is processed, each job being restricted to processing on certain machines. In this paper, an effective heuristic based on threshold-accepting methods, tabu lists, and improvement procedures is proposed to minimize total tardiness. An extensive experiment is conducted to evaluate the computational characteristics of the proposed heuristic. Computational experiences demonstrate that the proposed heuristic is capable of obtaining optimal solutions for small-sized problems, and significantly outperforms an ATCS procedure and a simulated annealing method for problems in larger sizes.     

An estimation of distribution algorithm for lot-streaming flow shop problems with setup times

Lot-streaming flow shops have important applications in different industries including textile, plastic, chemical, semiconductor and many others. This paper considers an n-job m-machine lot-streaming flow shop scheduling problem with sequence-dependent setup times under both the idling and no-idling production cases. The objective is to minimize the maximum completion time or makespan. To solve this important practical problem, a novel estimation of distribution algorithm (EDA) is proposed with a job permutation based representation. In the proposed EDA, an efficient initialization scheme based on the NEH heuristic is presented to construct an initial population with a certain level of quality and diversity. An estimation of a probabilistic model is constructed to direct the algorithm search towards good solutions by taking into account both job permutation and similar blocks of jobs. A simple but effective local search is added to enhance the intensification capability. A diversity controlling mechanism is applied to maintain the diversity of the population. In addition, a speed-up method is presented to reduce the computational effort needed for the local search technique and the NEH-based heuristics. A comparative evaluation is carried out with the best performing algorithms from the literature. The results show that the proposed EDA is very effective in comparison after comprehensive computational and statistical analyses.     

A note on pre-emptive scheduling with earliness and tardiness costs

The option of pre-emption seems to have escaped the attention of existing literature on scheduling problems with earliness and tardiness costs. This note presents an attempt to accommodate pre-emption in such settings. The focus is on models with a common due date for all jobs under different cost structures ( job dependent versus job independent), and different objectives ( minsum and minmax). It appears that only one of these cases is not polynomially solvable: the case of minsum objective and job-dependent ( linear) cost. An exact dynamic programming algorithm is introduced for this problem, as well as an efficient heuristic, which is shown to perform extremely well in our numerical tests.     

一种差异工件单机批调度问题的蚁群优化算法

由于在利用蚁群算法构建差异工件(即工件有尺寸差异)单机批调度问题的解时,批的加工时间是不确定的.从而不能类似于经典调度问题的蚁群算法把批加工时间的倒数作为蚁群算法中的启发式信息,引入批的利用率和批的负载均衡率作为蚁群算法中的启发式信息,提出了JACO(ant colony optimization based a job sequence)和BACO(ant colony optimization based a batch sequence)两种蚁群优化算法.在算法JACO中,解的编码为工件序列,它对应着用BF(best fit)分批规则生成的调度方案,信息素代表工件间的排列顺序;在算法BACO中,解的编码为批序列,信息素代表工件间的批相关性,由此信息素通过中间信息素量来构造相应的解,并引入特定的局部优化策略,提高了算法的搜索效率.实验表明,与以往文献中的SA(simula-ted annealing)、GA(genetic algorithm)算法以及FFLPT(first-fit longest processing time)、BFLPT (best-fit longest processing time)启发式规则相比,算法JACO和BACO明显优于它们,且BACO算法比JACO算法效果更好.     

A hybrid approach to sequencing jobs using heuristic rules and neural networks

A hybrid approach to solve job sequencing problems using heuristic rules and artificial neural networks is proposed. The problem is to find a job sequence for a single machine that minimizes the total weighted tardiness of the jobs. Two different cases are considered: (1) when there are no setups, and (2) when there are sequence-dependent setup times. So far, successful heuristic rules for these cases are: apparent tardiness cost (ATC) rule proposed by Vepsalainen and Morton for the former case, and an extended version of the ATC rule (ATCS) proposed by Lee, Bhaskaran, and Pinedo for the latter. Both approaches utilize some look-ahead parameters for calculating the priority index of each job. As reported by Bhaskaran and Pinedo, the proper value of the look-ahead parameter depends upon certain problem characteristics, such as due-date tightness and due-date range. Thus, an obvious extension of the ATC or the ATCS rule is to adjust the parameter values depending upon the problem characteristics: this is known to be a difficult task. In this paper, we propose an application of a neural network as a tool to ‘predict’ proper values of the look-ahead parameters. Our computational tests show that the proposed hybrid approach outperforms both the ATC rule with a fixed parameter value and the ATCS using the heuristic curve-fitting method.     

Heuristics for scheduling in a flowshop with setup,processing and removal times separated

The problem of scheduling in a flowshop, where setup, processing and removal times are separable, is considered with the objective of minimizing makespan. Heuristic algorithms are developed by the introduction of simplifying assumptions into the scheduling problem under study. An improvement method is incorporated in the heuristics to enhance the quality of their solutions. The proposed heuristics and an existing heuristic are evaluated by a large number of randomly generated problems. The results of an extensive computational investigation for various values of parameters are presented.     

Genetic algorithm to production planning and scheduling problems for manufacturing systems

Fundamental and extended multi-objective (MO) models are designed to address earliness/tardiness production scheduling planning (ETPSP) problems with multi-process capacity balance, multi-product production and lot-size consideration. A canonical genetic algorithm (GA) approach and a prospective multi-objective GA (MOGA) approach are proposed as solutions for different practical problems. Simulation results as well as comparisons with other techniques demonstrate the effectiveness of the MOGA approach, which is a noted improvement to any of the existing techniques, and also in practice provides a new trend of integrating manufacturing resource planning (MRPII) with just-in-time (JIT) in the production planning procedure.     

Asymptotically optimal policy for stochastic job shop scheduling problem to minimize makespan

This paper studies the large-scale stochastic job shop scheduling problem with general number of similar jobs, where the processing times of the same step are independently drawn from a known probability distribution, and the objective is to minimize the makespan. For the stochastic problem, we introduce the fluid relaxation of its deterministic counterpart, and define a fluid schedule for the fluid relaxation. By tracking the fluid schedule, a policy is proposed for the stochastic job shop scheduling problem. The expected value of the gap between the solution produced by the policy and the optimal solution is proved to be O(1), which indicates the policy is asymptotically optimal in expectation.     

A memetic differential evolution algorithm for energy-efficient parallel machine scheduling

This paper considers an energy-efficient bi-objective unrelated parallel machine scheduling problem to minimize both makespan and total energy consumption. The parallel machines are speed-scaling. To solve the problem, we propose a memetic differential evolution (MDE) algorithm. Since the problem involves assigning jobs to machines and selecting an appropriate processing speed level for each job, we characterize each individual by two vectors: a job-machine assignment vector and a speed vector. To accelerate the convergence of the algorithm, only the speed vector of each individual evolves and a list scheduling heuristic is applied to derive its job-machine assignment vector based on its speed vector. To further enhance the algorithm, we propose efficient speed adjusting and job-machine swap heuristics and integrate them into the algorithm as a local search approach by an adaptive meta-Lamarckian learning strategy. Computational results reveal that the incorporation of list scheduling heuristic and local search greatly strengthens the algorithm. Computational experiments also show that the proposed MDE algorithm outperforms SPEA-II and NSGA-II significantly.     

Semi-online scheduling with “end of sequence” information

We study a variant of classical scheduling, which is called scheduling with “end of sequence” information. It is known in advance that the last job has the longest processing time. Moreover, the last job is marked, and thus it is known for every new job whether it is the final job of the sequence. We explore this model on two uniformly related machines, that is, two machines with possibly different speeds. Two objectives are considered, maximizing the minimum completion time and minimizing the maximum completion time (makespan). Let s be the speed ratio between the two machines, we consider the competitive ratios which are possible to achieve for the two problems as functions of s. We present algorithms for different values of s and lower bounds on the competitive ratio. The proposed algorithms are best possible for a wide range of values of s. For the overall competitive ratio, we show tight bounds of ϕ + 1 ≈ 2.618 for the first problem, and upper and lower bounds of 1.5 and 1.46557 for the second problem. The authors would like to dedicate this paper to the memory of our colleague and friend Yong He who passed away in August 2005 after struggling with illness. D. Ye: Research was supported in part by NSFC (10601048).