Designing of a mixed-chain sampling plan based on the process capability index with chain sampling as the attributes plan

In this article, we propose a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest having double specification limits and follows the normal distribution with unknown mean and variance. In the proposed mixed plan, the chain sampling inspection plan is used for the inspection of attribute quality characteristics. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications by formulating the problem as a non linear programming in which the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

A mixed double sampling plan based on Cpk

Abstract

Acceptance sampling plans are quality tools for the manufacturer and the customer. The ultimate result of reduction of nonconforming items will increase the profit of the manufacturer and enhance the satisfaction of the consumer. In this article, a mixed double sampling plan is proposed in which the attribute double sampling inspection is used in the first stage and a variables sampling plan based on the process capability index C_pk is used in the second stage. The optimal parameters are determined so that the producer’s and the consumer’s risks are to be satisfied with minimum average sample number. The optimal parameters of the proposed plan are estimated using different plan settings using two points on the operating characteristic curve approach. In designing the proposed mixed double sampling plan, we consider the symmetric and asymmetric nonconforming cases under variables inspection. The efficiency of the proposed plan is discussed and compared with the existing sampling plans. Tables are constructed for easy selection of the optimal plan parameters and an industrial example is also included for implementation of the proposed plan.     

Developing a variables two-plan sampling system for product acceptance determination

In this paper, a variables tightened-normal-tightened (TNT) two-plan sampling system based on the widely used capability index C_pk is developed for product acceptance determination when the quality characteristic of products has two-sided specification limits and follows a normal distribution. The operating procedure and operating characteristic (OC) function of the variables TNT two-plan sampling system, and the conditions for solving plan parameters are provided. The behavior of OC curves for the variables TNT sampling system under various parameters is also studied, and compared with the variables single tightened inspection plan and single normal inspection plan.     

Optimal designing of a new mixed variable lot-size chain sampling plan based on the process capability index

In this paper, a new mixed sampling plan based on the process capability index (PCI) C_pk is proposed and the resultant plan is called mixed variable lot-size chain sampling plan (ChSP). The proposed mixed plan comprises of both attribute and variables inspections. The variable lot-size sampling plan can be used for inspection of attribute quality characteristics and for the inspection of measurable quality characteristics, the variables ChSP based on PCI will be used. We have considered both symmetric and asymmetric fraction non conforming cases for the variables ChSP. Tables are developed for determining the optimal parameters of the proposed mixed plan based on two points on the operating characteristic (OC) approach. In order to construct the tables, the problem is formulated as a non linear programming where the average sample number function is considered as an objective function to be minimized and the lot acceptance probabilities at acceptable quality level and limiting quality level under the OC curve are considered as constraints. The practical implementation of the proposed mixed sampling plan is explained with an illustrative real time example. Advantages of the proposed sampling plan are also discussed in terms of comparison with other existing sampling plans.     

Designing of a variables two-plan system by minimizing the average sample number

This article proposes a variables two-plan sampling system called tightened-normal-tightened (TNT) sampling inspection scheme where the quality characteristic follows a normal distribution or a lognormal distribution and has an upper or a lower specification limit. The TNT variables sampling inspection scheme will be useful when testing is costly and destructive. The advantages of the variables TNT scheme over variables single and double sampling plans and attributes TNT scheme are discussed. Tables are also constructed for the selection of parameters of known and unknown standard deviation variables TNT schemes for a given acceptable quality level (AQL) and limiting quality level (LQL). The problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at AQL and LQL under the operating characteristic curve.     

Optimal Designing of Variables Sampling Plan for Resubmitted Lots

This article proposes a variables sampling plan that can be applied for sampling inspection of resubmitted lots when the quality characteristic of interest follows the normal distribution. Resubmission of lots for inspection is allowed in some situations where the original inspection results are suspected or when the supplier or producer is allowed to opt for resampling as per the provisions of the contract, etc. The advantages of this proposed variables sampling plan over the existing single sampling variables plan are discussed. Tables are also constructed for the selection of optimal parameters of known and unknown standard deviation variables resampling scheme for specified two points on the operating characteristic curve, namely, the acceptable quality level and the limiting quality level along with the producer and consumer's risks. The optimization problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve.     

An extended geometric process repair model with delayed repair and slight failure type

This article proposes an extended geometric process repair model to generalize the geometric process repair model and studies a repair-replacement problem for a simple repairable system with delayed repair, based on the failure number N of the system under the new model. An optimal replacement policy N* is determined by maximizing the average reward rate of the system. The explicit expression of the average reward rate is derived, and the uniqueness of the optimal replacement policy N* is also proved. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

Modified chain sampling plans for lot inspection by variables and attributes

The purpose of acceptance sampling is to develop decision rules to accept or reject production lots based on sample data. When testing is destructive or expensive, dependent sampling procedures cumulate results from several preceding lots. This chaining of past lot results reduces the required size of the samples. A large part of these procedures only chain past lot results when defects are found in the current sample. However, such selective use of past lot results only achieves a limited reduction of sample sizes. In this article, a modified approach for chaining past lot results is proposed that is less selective in its use of quality history and, as a result, requires a smaller sample size than the one required for commonly used dependent sampling procedures, such as multiple dependent sampling plans and chain sampling plans of Dodge. The proposed plans are applicable for inspection by attributes and inspection by variables. Several properties of their operating characteristic-curves are derived, and search procedures are given to select such modified chain sampling plans by using the two-point method.     

A review of optimal designs in survey sampling

Results in five areas of survey sampling dealing with the choice of the sampling design are reviewed. In Section 2, the results and discussions surrounding the purposive selection methods suggested by linear regression superpopulation models are reviewed. In Section 3, similar models to those in the previous section are considered; however, random sampling designs are considered and attention is focused on the optimal choice of π_j. Then in Section 4, systematic sampling methods obtained under autocorrelated superpopulation models are reviewed. The next section examines minimax sampling designs. The work in the final section is based solely on the randomization. In Section 6 methods of sample selection which yield inclusion probabilities π_j = n/N and π_ij = n(n - 1)/N(N - 1), but for which there are fewer than _NC_n possible samples, are mentioned briefly.     

Designing and selection of two-plan variables scheme indexed by crossover point

In this paper, the scheme of the inspection plan, namely the tightened normal tightened (n_T, n_N; k) is considered and procedures and necessary tables are developed for the selection of the variables sampling scheme, indexed through crossover point (COP). The importance of COP, the properties and advantages of the operating characteristic curve with respect to COP are studied.     

Designing Variables Sampling Plans with Process Loss Consideration

For the implementation of an acceptance sampling plan, a problem the quality practitioners have to deal with is the determination of the critical acceptance values and inspection sample sizes that provide the desired levels of protection to both vendors and buyers. Traditionally, most acceptance sampling plans focus on the percentage of defective products instead of considering the process loss, which doesn't distinguish among the products that fall within the specification limits. However, the quality between products that fall within the specification limits may be very different. So how to design an acceptance sampling plan with process loss consideration is necessary. In this article, a variables sampling plan based on L _e is proposed to handle processes requiring low process loss. The required sample sizes n and the critical acceptance value c with various combination of acceptance quality level are tabulated. The proposed sampling plan provides a feasible policy, which can be applied to products requiring low process loss where classical sampling plans cannot be applied.     

Exact calculation of the Dodge-Romig LTPD single sampling plans for inspection by variables

In this paper we shall deal with the acceptance sampling plans when the remainder of rejected lots is inspected. We shall consider two types of LTPD plans- for inspection by variables and for inspection by variables and attributes (all items from the sample are inspected by variables, remainder of rejected lots is inspected by attributes). We shall report on an algorithm allowing the calculation of these plans when the non-central t distribution is used for the operating characteristic. The calculation is considerably difficult, algorithm for non-central t distribution takes several minutes. For the calculation we shall use an original method.     

Modified tables for the selection of qss–1 quick switching system for a given (aql,lql)

This paper presents a set of new tables and procedures for the selection of the following three types of Quick Switching (QS) systems for a given Acceptable Quality Level (AQL), Limiting Quality Level (LQL), producer's risk and consumer's risk.

(1) A Single sampling QS system with equal sample sizes but with different acceptance numbers

(2) A Single sampling QS system with two different sample sizes but with same acceptance number and

(3) A QS systen with double sampling normal inspection and single sampling tightened inspection

The third type of QS systen is the one newly presented in this paper. The tables provide unique plans for a given set of conditions as well as providing a smaller sample size or a smaller sum of Average Sample Numbers(ASN) at the AQL and LQL     

Some Properties of Order Statistics When the Sample Size Is Random

ABSTRACT

The study of r-out-of-n systems is of utmost importance in reliability theory. In this note, we study closure of different partial orders under the formation of r-out-of-N and (N ? s)-out-of-N systems when the number of components N, forming the system, is a random variable having support {k, k + 1,…}, where k is a fixed positive integer, r ∈ {1,…, k} and s ∈ {0, 1,…, k ? 1}. This generalizes quite a few results already known in the literature. We also study the closure of different partial orders when two systems are formed out of different random number of components.     

Optimal Bayesian sampling plans for exponential distributions based on hybrid censored samples

We study variable sampling plans for exponential distributions based on type-I hybrid censored samples. For this problem, two sampling plans based on the non-failure sample proportion and the conditional maximum likelihood estimator are proposed by Chen et al. [J. Chen, W. Chou, H. Wu, and H. Zhou, Designing acceptance sampling schemes for life testing with mixed censoring, Naval Res. Logist. 51 (2004), pp. 597–612] and Lin et al. [C.-T. Lin, Y.-L. Huang, and N. Balakrishnan, Exact Bayesian variable sampling plans for the exponential distribution based on type-I and type-II censored samples, Commun. Statist. Simul. Comput. 37 (2008), pp. 1101–1116], respectively. From the theoretic decision point of view, the preceding two sampling plans are not optimal due to their decision functions not being the Bayes decision functions. In this article, we consider the decision theoretic approach, and the optimal Bayesian sampling plan based on sufficient statistics is derived under a general loss function. Furthermore, for the conjugate prior distribution, the closed-form formula of the Bayes decision rule can be obtained under either the linear or quadratic decision loss. The resulting Bayesian sampling plan has the minimum Bayes risk, and hence it is better than the sampling plans proposed by Chen et al. (2004) and Lin et al. (2008). Numerical comparisons are given and demonstrate that the performance of the proposed Bayesian sampling plan is superior to that of Chen et al. (2004) and Lin et al. (2008).     

Optimal Design of Acceptance Sampling Plans by Variables for Nonconforming Proportions When the Standard Deviation Is Unknown

This article presents an optimization-based approach for the design of acceptance sampling plans by variables for controlling nonconforming proportions when the standard deviation is unknown. The variables are described by rigorous noncentral Student’s t-distributions. Single and double acceptance sampling (AS) plans are addressed. The optimal design results from minimizing the average sampling number (ASN), subject to conditions holding at producer’s and consumer’s required quality levels. The problem is then solved employing a nonlinear programming solver. The results obtained are in close agreement with previous sampling plans found in the literature, outperforming them regarding the feasibility.     

Designing an economically optimal repetitive group-sampling plan based on loss functions

Acceptance sampling is a quality assurance tool, which provides a rule for the producer and the consumer to make acceptance or rejection decision about a lot. This paper attempts to develop a more efficient sampling plan, variables repetitive group sampling plan, based on the total loss to the producer and consumer. To design this model, two constraints are considered to satisfy the opposing priorities and requirements of the producer and the consumer by using Acceptable quality level (AQL) and Limiting quality level (LQL) points on operating characteristic (OC) curve. The objective function of this model is constructed based on the total expected loss. In order to illustrate the application of the proposed model, an example is presented. In addition, the effects of process parameters on the optimal solution and the total expected loss are studied by performing a sensitivity analysis. Finally, the efficiency of the proposed model is compared with the variables single sampling plan, the variables double sampling plan and the repetitive group sampling plan of Balamurali and Jun (2006) in terms of average sample number, total expected loss and its difference with ideal OC curve.     

A new mixed chain sampling plan based on the process capability index for product acceptance

This article proposes a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest follows the normal distribution with unknown mean and variance. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications. In order to construct the tables, the problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Economic-statistical design of synthetic double sampling T2 chart

Abstract

An economic-statistical design of the synthetic double sampling (synDS) T² chart is presented in this study. The cost function is minimized to obtain the optimal design parameters of the synDS T² chart by incorporating the statistical constraints or the constraints on the average number of samples. An example is provided and a sensitivity analysis is conducted to study the effect of model parameters on the optimal solution of the design. The numerical comparison shows that the synDS T² chart performs better than the synthetic T² chart and the multivariate exponentially weighted moving average chart, in terms of the cost.     

Zero Acceptance Number Chained Quick Switching System

Zero acceptance number sampling inspection plans are commonly employed for compliance sampling and audit inspection purposes. The discriminatory power of zero acceptance number sampling plans is rather poor. This article remedies this disadvantage by chaining past lot results within a quick switching system.