Manufacturing bill-of-material planning

The bill-of-material BOM in the machine tool industry takes two different forms in design and manufacturing functions: Engineering BOM E BOM , which is used by the design engineer to represent designed product structure; and manufacturing BOM M BOM , which is used by MRPII system for MRP explosion. The designer constructs the E BOM after the product has been designed. Next, the E BOM is transformed into the M BOM by considering assembly sequence and constraints. Constructing a M BOM simply involves compressing the E BOM into a three-level M BOM. Planning of a M BOM still depends primarily on the experience input of a manufacturing engineer and is performed manually. This trial and error and time consuming approach creates an inconsistent method for planning the M BOM. Therefore, in this study, a three-stage M BOM planning method is developed. Stage one plans the initial M BOM, stage two improves the M BOM and stage three tunes the M BOM. Concepts and algorithms of each stage are highlighted in this study. Moreover, an illustration is presented to demonstrate the feasibility of M BOM planning.