The Robustness of the Three-Way Chart to Non Normality

In batch processing, the Three-Way control chart has been offered for controlling the mean of a process when the batch-to-batch variation is much greater than the within-batch variation. These two sources of variation are typically monitored along with usual batch sample means. Although the Three-Way chart was originally developed for normally distributed process data, its robustness to violations of the normality assumption is the central theme of this study. For data streams with heavy tails or displaying skewness, the in-control average run lengths (ARLs) for the Three-Way chart are seen to be significantly shorter than expected. On the other hand, out-of-control ARLs are much longer than the normal theory benchmarks for symmetric non-normal distributions. The Three-Way chart is not robust to moderate or strong skewness.     

Maximum Chi-Square Generally Weighted Moving Average Control Chart for Monitoring Process Mean and Variability

In this article, we propose a new control chart called the maximum chi-square generally weighted moving average (MCSGWMA) control chart. This control chart can effectively combine two generally weighted moving average (GWMA) control charts into a single one and can detect both increases as well as decreases in the process mean and/or variability simultaneously. The average run length (ARL) characteristics of the MCSGWMA and maximum exponentially weighted moving average (MaxEWMA) charts are evaluated by performing computer simulations. The comparison of the ARLs shows that the MCSGWMA control chart performs better than the MaxEWMA control chart.     

A new approach for monitoring process variance

ABSTRACT

Control charts are effective tools for signal detection in both manufacturing processes and service processes. Much service data come from a process with variables having non-normal or unknown distributions. The commonly used Shewhart variable control charts, which depend heavily on the normality assumption, should not be properly used in such circumstances. In this paper, we propose a new variance chart based on a simple statistic to monitor process variance shifts. We explore the sampling properties of the new monitoring statistic and calculate the average run lengths (ARLs) of the proposed variance chart. Furthermore, an arcsine transformed exponentially weighted moving average (EWMA) chart is proposed because the ARLs of this modified chart are more intuitive and reasonable than those of the variance chart. We compare the out-of-control variance detection performance of the proposed variance chart with that of the non-parametric Mood variance (NP-M) chart with runs rules, developed by Zombade and Ghute [Nonparametric control chart for variability using runs rules. Experiment. 2014;24(4):1683–1691], and the nonparametric likelihood ratio-based distribution-free exponential weighted moving average (NLE) chart and the combination of traditional exponential weighted moving average (EWMA) mean and EWMA variance (CEW) control chart proposed by Zou and Tsung [Likelihood ratio-based distribution-free EWMA control charts. J Qual Technol. 2010;42(2):174–196] by considering cases in which the critical quality characteristic has a normal, a double exponential or a uniform distribution. Comparison results showed that the proposed chart performs better than the NP-M with runs rules, and the NLE and CEW control charts. A numerical example of service times with a right-skewed distribution from a service system of a bank branch in Taiwan is used to illustrate the application of the proposed variance chart and of the arcsine transformed EWMA chart and to compare them with three existing variance (or standard deviation) charts. The proposed charts show better detection performance than those three existing variance charts in monitoring and detecting shifts in the process variance.     

Combined synthetic and |S| chart for monitoring process dispersion

This article proposes a multivariate control chart, the syn-|S| chart, which comprises a standard |S| subchart and a multivariate synthetic sample generalized variance |S| (synthetic |S|) subchart, for detecting shifts in the covariance matrix of a multivariate normally distributed process. A procedure for the optimal design of the syn-|S| chart by minimizing the average extra quadratic loss is provided. The syn-|S| chart has better overall performance compared to the synthetic |S| chart and the standard |S| chart, based on the zero-state and steady-state modes. An example is given to illustrate the operation of the synthetic |S| chart.     

Optimal designs of multivariate synthetic |S| control chart based on median run length

The multivariate synthetic generalized sample variance |S| (synthetic |S|) chart is a combination of the |S| sub-chart and the conforming run length sub-chart. A procedure for optimal designs of the synthetic |S| chart, based on the median run length (MRL), for both zero and steady-state modes are provided by minimizing the out-of-control MRL. The comparative results show that the synthetic |S| chart performs better than the standard |S| chart for detecting shifts in the covariance matrix of a multivariate normally distributed process, in terms of the MRL. An example is given to illustrate the operation of the synthetic |S| chart.     

Globally applicable control chart for online monitoring of stability of process mean

The shape features of run chart patterns of the most recent m observations arising from stable and unstable processes are different. Using this fact, a new monitoring statistic is defined whose value for given m depends on the pattern parameters but not on the process parameters. A control chart for this statistic for given m, therefore, will be globally applicable to normal processes. The simulation study reveals that the proposed statistic approximately follows normal distribution. The performances of the globally applicable control chart in terms of average run lengths (ARLs) are evaluated and compared with the X chart. Both in-control ARL and out-of-control ARLs with respect to different abnormal process conditions are found to be larger than the X chart. However, the proposed concept is promising because it can eliminate the burden of designing separate control charts for different quality characteristics or processes in a manufacturing set-up.     

Monitoring the mean of autocorrelated observations with one generally weighted moving average control chart

Traditionally, using a control chart to monitor a process assumes that process observations are normally and independently distributed. In fact, for many processes, products are either connected or autocorrelated and, consequently, obtained observations are autocorrelative rather than independent. In this scenario, applying an independence assumption instead of autocorrelation for process monitoring is unsuitable. This study examines a generally weighted moving average (GWMA) with a time-varying control chart for monitoring the mean of a process based on autocorrelated observations from a first-order autoregressive process (AR(1)) with random error. Simulation is utilized to evaluate the average run length (ARL) of exponentially weighted moving average (EWMA) and GWMA control charts. Numerous comparisons of ARLs indicate that the GWMA control chart requires less time to detect various shifts at low levels of autocorrelation than those at high levels of autocorrelation. The GWMA control chart is more sensitive than the EWMA control chart for detecting small shifts in a process mean.     

Improved R and s control charts for monitoring the process variance

The Shewhart R control chart and s control chart are widely used to monitor shifts in the process spread. One fact is that the distributions of the range and sample standard deviation are highly skewed. Therefore, the R chart and s chart neither provide an in-control average run length (ARL) of approximately 370 nor guarantee the desired type I error of 0.0027. Another disadvantage of these two charts is their failure in detecting an improvement in the process variability. In order to overcome these shortcomings, we propose the improved R chart (IRC) and s chart (ISC) with accurate approximation of the control limits by using cumulative distribution functions of the sample range and standard deviation. Simulation studies show that the IRC and ISC perform very well. We also compare the type II error risks and ARLs of the IRC and ISC and found that the s chart is generally more efficient than the R chart. Examples are given to illustrate the use of the developed charts.     

Was Quetelet’s Average Man Normal?

Abstract

Quetelet’s data on Scottish chest girths are analyzed with eight normality tests. In contrast to Quetelet’s conclusion that the data are fit well by what is now known as the normal distribution, six of eight normality tests provide strong evidence that the chest circumferences are not normally distributed. Using corrected chest circumferences from Stigler, the χ² test no longer provides strong evidence against normality, but five commonly used normality tests do. The D’Agostino–Pearson K² and Jarque–Bera tests, based only on skewness and kurtosis, find that both Quetelet’s original data and the Stigler-corrected data are consistent with the hypothesis of normality. The major reason causing most normality tests to produce low p-values, indicating that Quetelet’s data are not normally distributed, is that the chest circumferences were reported in whole inches and rounding of large numbers of observations can produce many tied values that strongly affect most normality tests. Users should be cautious using many standard normality tests if data have ties, are rounded, and the ratio of the standard deviation to rounding interval is small.     

Skewness Reduction Approach in Multi-Attribute Process Monitoring

Since the product quality of many industrial processes depends upon more than one dependent variable or attribute, they are either multivariate or multi-attribute in nature. Although multivariate statistical process control is receiving increased attention in the literature, little work has been done to deal with multi-attribute processes. In this article, we develop a new methodology to monitor multi-attribute processes. To do this, first we transform multi-attribute data in a way that their marginal probability distributions have almost zero skewness. Then, we estimate the transformed covariance matrix and apply the well-known T ² control chart. In order to illustrate the proposed method and evaluate its performance, we use two simulation experiments and compare the results with the ones from both MNP chart and the χ² control chart.     

Double sampling |S| control chart with variable sample size and variable sampling interval

This study presents a control chart for monitoring shifts in the covariance matrix of a multivariate normally distributed process. This chart combines the double sampling, variable sample size and variable sampling interval features, and is called the DSVSSI |S| chart. A Markov chain approach is developed to design the DSVSSI |S| chart, by minimizing the average time to signal (ATS), for a specified shift size in the covariance matrix. The DSVSSI |S| chart has a better ATS performance compared to other existing charts. An example is given to illustrate the operation of the DSVSSI |S| chart.     

Robustness of the EWMA and the combined X¯–EWMA control charts with variable sampling intervals to non-normality

The exponentially weighted moving average (EWMA) control charts with variable sampling intervals (VSIs) have been shown to be substantially quicker than the fixed sampling intervals (FSI) EWMA control charts in detecting process mean shifts. The usual assumption for designing a control chart is that the data or measurements are normally distributed. However, this assumption may not be true for some processes. In the present paper, the performances of the EWMA and combined X¯–EWMA control charts with VSIs are evaluated under non-normality. It is shown that adding the VSI feature to the EWMA control charts results in very substantial decreases in the expected time to detect shifts in process mean under both normality and non-normality. However, the combined X¯–EWMA chart has its false alarm rate and its detection ability is affected if the process data are not normally distributed.     

Multivariate Synthetic |S| Control Chart with Variable Sampling Interval

A variable sampling interval (VSI) feature is introduced to the multivariate synthetic generalized sample variance |S| control chart. This multivariate synthetic control chart is a combination of the |S| sub-chart and the conforming run length sub-chart. The VSI feature enhances the performance of the multivariate synthetic control chart. The comparative results show that the VSI multivariate synthetic control chart performs better than other types of multivariate control charts for detecting shifts in the covariance matrix of a multivariate normally distributed process. An example is given to illustrate the operation of the VSI multivariate synthetic chart.     

A generalized Gumbel distribution and its parameter estimation

ABSTRACT

In this article, main characteristics of a generalized Gumbel (GG) distribution are derived. Parameter estimation with method of moments, maximum likelihood, and Bayesian approaches are demonstrated. Due to the ranges of its skewness and kurtosis, it is satisfactory for fitting a wide variety of datasets. Also, it can be used to model block maxima or minima data due to its close connection with the standard Gumbel distribution. It is demonstrated that the GG distribution fits more accurately than both of the standard Gumbel and generalized extreme value distributions to block maxima data under specific conditions.     

Acceptance control charts for non-normal data

Control charts are one of the most important methods in industrial process control. The acceptance control chart is generally applied in situations when an X¯ chart is used to control the fraction of conforming units produced by the process and where 6-sigma spread of the process is smaller than the spread in the specification limits. Traditionally, when designing control charts, one usually assumes that the data or measurements are normally distributed. However, this assumption may not be true in some processes. In this paper, we use the Burr distribution, which is employed to represent various non-normal distributions, to determine the appropriate control limits or sample size for the acceptance control chart under non-normality. Some numerical examples are given for illustration. From the presented examples, ignoring the effect of non-normality in the data leads to a higher type I or type II error probability.     

A new extended generalized Gompertz distribution with statistical properties and simulations

Abstract

Statistical distributions are very useful in describing and predicting real world phenomena. In many applied areas there is a clear need for the extended forms of the well-known distributions. Generally, the new distributions are more flexible to model real data that present a high degree of skewness and kurtosis. The choice of the best-suited statistical distribution for modeling data is very important.

In this article, we proposed an extended generalized Gompertz (EGGo) family of EGGo. Certain statistical properties of EGGo family including distribution shapes, hazard function, skewness, limit behavior, moments and order statistics are discussed. The flexibility of this family is assessed by its application to real data sets and comparison with other competing distributions. The maximum likelihood equations for estimating the parameters based on real data are given. The performances of the estimators such as maximum likelihood estimators, least squares estimators, weighted least squares estimators, Cramer-von-Mises estimators, Anderson-Darling estimators and right tailed Anderson-Darling estimators are discussed. The likelihood ratio test is derived to illustrate that the EGGo distribution is better than other nested models in fitting data set or not. We use R software for simulation in order to perform applications and test the validity of this model.     

A new S2 control chart using repetitive sampling

A new S² control chart is presented for monitoring the process variance by utilizing a repetitive sampling scheme. The double control limits called inner and outer control limits are proposed, whose coefficients are determined by considering the average run length (ARL) and the average sample number when the process is in control. The proposed control chart is compared with the existing Shewhart S² control chart in terms of the ARLs. The result shows that the proposed control chart is more efficient than the existing control chart in detecting the process shift.     

A process capability index that is based on the proportion of conformance

In this paper a new process capability index is proposed, which is based on the proportion of conformance of the process and has several appealing features. This index is simple in its assessment and interpretation and is applicable to normally or non-normally distributed processes. Likewise, its value can be assessed for continuous or discrete processes, it can be used under either unilateral or bilateral tolerances and the assessment of confidence limits for its true value is not very involved, under specific distributional assumptions. Point estimators and confidence limits for this index are investigated, assuming two very common continuous distributions (normal and exponential).     

CUSUM chart for detecting range shifts when monotonicity of likelihood ratio is invalid

It is often encountered in the literature that the log-likelihood ratios (LLR) of some distributions (e.g. the student t distribution) are not monotonic. Existing charts for monitoring such processes may suffer from the fact that the average run length (ARL) curve is a discontinuous function of control limit. It implies that some pre-specified in-control (IC) ARLs of these charts may not be reached. To guarantee the false alarm rate of a control chart lower than the nominal level, a larger IC ARL is usually suggested in the literature. However, the large IC ARL may weaken the performance of a control chart when the process is out-of-control (OC), compared with a just right IC ARL. To overcome it, we adjust the LLR to be a monotonic one in this paper. Based on it, a multiple CUSUM chart is developed to detect range shifts in IC distribution. Theoretical result in this paper ensures the continuity of its ARL curve. Numerical results show our proposed chart performs well under the range shifts, especially under the large shifts. In the end, a real data example is utilized to illustrate our proposed chart.