Fuzzy process capability indices for simple linear profile

Process capability indices are numerical tools that quantify how well a process can meet customer requirements, specifications or engineering tolerances. Fuzzy logic is incorporated to deal imprecise, incomplete data along with uncertainty. This paper develops two fuzzy methods for measuring the process capability in simple linear profiles for the circumstances in which lower and upper specification limits are imprecise. To guide practitioners, numerical example is provided.     

A new generation of process capability indices based on fuzzy measurements

Process capability indices (PCIs) provide numerical measures on whether a process conforms to the defined manufacturing capability prerequisite. These have been successfully applied by companies to compete with and to lead high-profit markets by evaluating the quality and productivity performance. The PCI C_p compares the output of a process to the specification limits (SLs) by forming the ratio of the width between the process SLs with the width of the natural tolerance limits which is measured by six process standard deviation units. As another common PCI, C_pm incorporates two variation components which are variation to the process mean and deviation of the process mean from the target. A meaningful generalized version of above PCIs is introduced in this paper which is able to handle in a fuzzy environment. These generalized PCIs are able to measure the capability of a fuzzy-valued process in producing products on the basis of a fuzzy quality. Fast computing formulas for the generalized PCIs are computed for normal and symmetric triangular fuzzy observations, where the fuzzy quality is defined by linear and exponential fuzzy SLs. A practical example is presented to show the performance of proposed indices.     

Monitoring imprecise fraction of nonconforming items using p control charts

The quality characteristics, which are known as attributes, cannot be conveniently and numerically represented. Generally, the attribute data can be regarded as the fuzzy data, which are ubiquitous in the manufacturing process and cannot be measured precisely and often be collected by visual inspection. In this paper, we construct a p control chart for monitoring the fraction of nonconforming items in the process in which fuzzy sample data are collected from the manufacturing process. The resolution identity – a well-known theorem in the fuzzy set theory – is invoked to construct the control limits of fuzzy-p control charts using fuzzy data. In order to determine whether the plotted imprecise fraction of nonconforming items is within the fuzzy lower and upper control limits, we also propose a ranking method for a set of fuzzy numbers. Using the fuzzy-p control charts and the proposed acceptability function to classify the manufacturing process allows the decision-maker to make linguistic decisions such as rather in control or rather out of control. A practical example is provided to describe the applicability of the fuzzy set theory to a conventional p control chart.     

Evaluating lifetime performance for the Pareto model with censored and imprecise information

A lifetime capability index L _tp has been proposed to measure the business lifetime performance, wherein output lifetime measurements are assumed to be precise from the Pareto model with censored information. In the present study, we study a more realistic situation where the lifetime output data are imprecise. The approach developed by Buckley [Fuzzy system, Soft Comput. 9 (2005), pp. 757–760; Fuzzy statistics: Regression and prediction, Soft Comput. 9 (2005), pp. 769–775] incorporated with some extensions (a set of confidence intervals, one on top of the other), is used to construct the triangular-shaped fuzzy number for the fuzzy estimate of the L _tp. With the sampling distribution of the unbiased estimator of the L _tp, two useful fuzzy inference criteria, its critical value and fuzzy p-value are obtained to assess the lifetime performance. The presented methodology can handle the lifetime performance assessment on the condition that sample lifetime data are involved with imprecise information, classifying the lifetime performance with the three-decision rule. With different preset requirements and a certain degree of imprecise data, we also develop a four quadrants decision-making plot where managers can easily simultaneously visualize several important features of lifetime performance for making a decision. An example of business lifetime data is given to illustrate the applicability of the proposed method.     

Likelihood ratio tests for fuzzy hypotheses testing

In hypotheses testing, such as other statistical problems, we may confront imprecise concepts. One case is a situation in which hypotheses are imprecise. In this paper, we recall and redefine some concepts about fuzzy hypotheses testing, and then we introduce the likelihood ratio test for fuzzy hypotheses testing. Finally, we give some applied examples.     

Multivariate Capability Indices: Distributional and Inferential Properties

Process capability indices have been widely used in the manufacturing industry for measuring process reproduction capability according to manufacturing specifications. Properties of the univariate processes have been investigated extensively, but are comparatively neglected for multivariate processes where multiple dependent characteristics are involved in quality measurement. In this paper, we consider two commonly used multivariate capability indices MC_p and MC_pm, to evaluate multivariate process capability. We investigate the statistical properties of the estimated MC_p and obtain the lower confidence bound for MC_p. We also consider testing MC_p, and provide critical values for testing if a multivariate process meets the preset capability requirement. In addition, an approximate confidence interval for MC_pm is derived. A simulation study is conducted to ascertain the accuracy of the approximation. Three examples are presented to illustrate the applicability of the obtained results.     

Estimating total and specific process capability indices in three-stage processes with measurement errors

In multistage processes, two kinds of process capability indices (specific and total process capability indices) are defined in each stage. The total process capability index calculates the capability of each stage when it is affected by the previous stages and the specific process capability index calculates the capability of the stage when the effects of the previous stages are eliminated. Process capability indices in multistage processes are proposed under the assumption of no measurement errors. However, sometimes this assumption may be violated and leads to misleading interpretations. In this paper, the effects of measurement errors on the specific and total process capability indices in the second and third stages of the three-stage processes are statistically analysed. In addition, the effects of the measurement errors on the bias and the mean square error value of the total and specific process capability indices in the second and third stages are studied. Finally, the effects of the measurement errors on the specific and total process capability indices are shown through a numerical example.     

CAPABILITY MEASURES FOR m-DEPENDENT STATIONARY PROCESSES

Process capability indices, providing numerical measures on process potential and process performance, have received substantial research attention. Most research assumes that the process is normally distributed and the process data are independent. In real-world applications such as chemical, soft drinks, or tobacco/cigaratte manufacturing processes, process data are often auto-correlated. In this paper, we consider the capability indices Cp, Cpk, Cpm, Cpmk for strictly m-dependent stationary processes. We investigate the statistical properties of their natural estimators. We derive the asymptotic distributions, and establish confidence intervals so that capability testing can be performed.     

Process capability analysis for serially dependent processes of Poisson counts

Process capability indices evaluate the actual compliance of a process with given external specifications in a single number. For the case of a process of independent and identically distributed Poisson counts, two types of index have been proposed and investigated in the literature. The assumption of serial independence, however, is quite unrealistic for practice. We consider the case of an underlying Poisson INAR(1) process which has an AR(1)-like autocorrelation structure. We show that the performance of the estimated indices is degraded heavily if serial dependence is ignored. Therefore, we develop approaches for estimating the process capability (both for the observation and innovation process), which explicitly consider the observed degree of autocorrelation. For this purpose, we introduce a new unbiased estimator of the innovations’ mean of a Poisson INAR(1) process and derive its exact as well as asymptotic stochastic properties. In this context, we also present new explicit expressions for the third- and fourth-order moments of a Poisson INAR(1) process. Then the capability indices and the performance of their estimators are analysed and recommendations for practice are given.     

A Superstructure of Process Capability Indices for Circular Specification Region

Circular specification regions can be seen in processes like hitting a target (in ballistics), drilling a hole (in manufacturing industries) and so on. However, only a few process capability indices are available in the literature to address the problem. Most of these indices, in turn, make some assumptions like equality of variance and independence of the two axes of the circular tolerance region. Since, in most of the cases, these assumptions are not practically viable, in the present article, we have proposed a few of the process capability indices which do not need the above assumptions to be valid. Also, we propose a superstructure which unifies all the proposed indices. Some properties of these indices have been studied including the threshold value and the relationship of the proportion of non-conformance with the member indices of the superstructure. These strengthen the practical utility of the superstructure. Distributional properties like expectations and variances of the member indices of the superstructure are also studied to have a better insight about the indices. A real life example has been discussed to carry out a comparative study of the performance of the existing as well as the newly developed indices.     

Evaluation of process capability in multivariate nonlinear profiles

ABSTRACT

Process capability indices measure the ability of a process to provide products that meet certain specifications. Few references deal with the capability of a process characterized by a functional relationship between a response variable and one or more explanatory variables, which is called profile. Specifically, there is not any reference analysing the capability of processes characterized by multivariate nonlinear profiles. In this paper, we propose a method to measure the capability of these processes, based on principal components for multivariate functional data and the concept of functional depth. A simulation study is conducted to assess the performance of the proposed method. An example from the sugar production illustrates the applicability of this approach.     

Sample size determination for estimating multivariate process capability indices based on lower confidence limits

With the advent of modern technology, manufacturing processes have become very sophisticated; a single quality characteristic can no longer reflect a product's quality. In order to establish performance measures for evaluating the capability of a multivariate manufacturing process, several new multivariate capability (NMC) indices, such as NMC _p and NMC _pm , have been developed over the past few years. However, the sample size determination for multivariate process capability indices has not been thoroughly considered in previous studies. Generally, the larger the sample size, the more accurate an estimation will be. However, too large a sample size may result in excessive costs. Hence, the trade-off between sample size and precision in estimation is a critical issue. In this paper, the lower confidence limits of NMC _p and NMC _pm indices are used to determine the appropriate sample size. Moreover, a procedure for conducting the multivariate process capability study is provided. Finally, two numerical examples are given to demonstrate that the proper determination of sample size for multivariate process indices can achieve a good balance between sampling costs and estimation precision.     

An entropic structure in capability indices

Abstract

Analysis capability indices for symmetric process in normal case is obtained via maximum entropy approach of distribution function of the data. In view of it, we have perused on production processes to be in statistical control. Generally a process is capable based on capability indices when its reasonable index was more than a known threshold value. Thus by conditioning on indices, the most general distribution is found out whose parameters can be approximated by using the data of process. Also analysis via Kullback-Leibler information measure based on the above arguments is obtained in the last part of the paper.     

Generalized confidence intervals for the process capability indices in general random effect model with balanced data

In this paper, we consider the interval estimation problem on the process capability indices in general random effect model with balanced data. The confidence intervals for three commonly used process capability indices are developed by using the concept of generalized confidence interval. Furthermore, some simulation results on the coverage probability and expected value of the generalized lower confidence limits are reported. The simulation results indicate that the proposed confidence intervals do provide quite satisfactory coverage probabilities.     

Multivariate process capability using principal component analysis in the presence of measurement errors

Various different definitions of multivariate process capability indices have been proposed in the literature. Most of the research works related to multivariate process capability indices assume no gauge measurement errors. However, in industrial applications, despite the use of highly advanced measuring instruments, account needs to be taken of gauge imprecision. In this paper we are going to examine the effects of measurement errors on multivariate process capability indices computed using the principal components analysis. We show that measurement errors alter the results of a multivariate process capability analysis, resulting in either a decrease or an increase in the capability of the process. In order to achieve accurate process capability assessments, we propose a method useful for overcoming the effects of gauge measurement errors.     

Impact of measurement errors on the performance and distributional properties of the multivariate capability index $$\mathbf{NMC }_\mathbf{pm }$$

Current industrial processes are sophisticated enough to be tied to only one quality variable to describe the process result. Instead, many process variables need to be analyze together to assess the process performance. In particular, multivariate process capability analysis (MPCIs) has been the focus of study during the last few decades, during which many authors proposed alternatives to build the indices. These measures are extremely attractive to people in charge of industrial processes, because they provide a single measure that summarizes the whole process performance regarding its specifications. In most practical applications, these indices are estimated from sampling information collected by measuring the variables of interest on the process outcome. This activity introduces an additional source of variation to data, that needs to be considered, regarding its effect on the properties of the indices. Unfortunately, this problem has received scarce attention, at least in the multivariate domain. In this paper, we study how the presence of measurement errors affects the properties of one of the MPCIs recommended in previous researches. The results indicate that even little measurement errors can induce distortions on the index value, leading to wrong conclusions about the process performance.     

Capability indices for Birnbaum–Saunders processes applied to electronic and food industries

Process capability indices (PCIs) are tools widely used by the industries to determine the quality of their products and the performance of their manufacturing processes. Classic versions of these indices were constructed for processes whose quality characteristics have a normal distribution. In practice, many of these characteristics do not follow this distribution. In such a case, the classic PCIs must be modified to take into account the non-normality. Ignoring the effect of this non-normality can lead to misinterpretation of the process capability and ill-advised business decisions. An asymmetric non-normal model that is receiving considerable attention due to its good properties is the Birnbaum–Saunders (BS) distribution. We propose, develop, implement and apply a methodology based on PCIs for BS processes considering estimation, parametric inference, bootstrap and optimization tools. This methodology is implemented in the statistical software {\tt R}. A simulation study is conducted to evaluate its performance. Real-world case studies with applications for three data sets are carried out to illustrate its potentiality. One of these data sets was already published and is associated with the electronic industry, whereas the other two are unpublished and associated with the food industry.     

Skewed zero-bound distributions and process capability indices for upper specifications

A common practical situation in process capability analysis, which is not well developed theoretically, is when the quality characteristic of interest has a skewed distribution with a long tail towards relatively large values and an upper specification limit only exists. In such situations, it is not uncommon that the smallest possible value of the characteristic is 0 and this is also the best value to obtain. Hence a target value 0 is assumed to exist. We investigate a new class of process capability indices for this situation. Two estimators of the proposed index are studied and the asymptotic distributions of these estimators are derived. Furthermore, we suggest a decision procedure useful when drawing conclusions about the capability at a given significance level, based on the estimated indices and their asymptotic distributions. A simulation study is also performed, assuming that the quality characteristic is Weibull-distributed, to investigate the true significance level when the sample size is finite.     

Designing optimal double-sampling plan based on process capability index

Process capability analysis is applied to monitor the process quality. Process capability can be quantified by process capability index. These indices have wide application in quality control methods and acceptance sampling plans. In this paper, we introduce a double-sampling plan based on process capability index. In this type of scheme, under a decision rule and with the specified rejection and acceptance numbers, the second sample is selected and the decision of rejection or acceptance is made based on the information obtained from two samples. The purpose of this scheme is to reduce the average sample number in order to reduce the time and cost of sampling. A comparison study has been conducted in order to evaluate the performance of proposed method in comparison with classical single sampling plans.     

Fuzzy Testing for One-Sided Process Capability Indices

Process capability indices are widely used to evaluate the performance of processes in the manufacturing industry. Over the years, the issues have been investigated extensively. Some articles have studied them with fuzzy estimation. However, it seems that no article has proposed a version of triangular fuzzy numbers for critical value to test the process capability. In this article, we use Buckley's approach (2003 Buckley , J. J. ( 2003 ). Fuzzy Probabilities: New Approach and Application . Heidelberg : Physica-Verlag .[Crossref] , [Google Scholar]) to construct the triangular fuzzy numbers for C _pl and C _pu , especially, the triangular fuzzy numbers for critical values are derived to execute the fuzzy hypothesis testing for C _pl and C _pu . Some numerical examples are taken to illustrate the proposed methodology.