Some robust parameter designs from orthogonal arrays

Robust parameter design, originally proposed by Taguchi [System of Experimental Design, Vols. I and II, UNIPUB, New York, 1987], is an offline production technique for reducing variation and improving a product's quality by using product arrays. However, the use of the product arrays results in an exorbitant number of runs. To overcome this drawback, several scientists proposed the use of combined arrays, where the control and noise factors are combined in a single array. In this paper, we use non-isomorphic orthogonal arrays as combined arrays, in order to identify a model that contains all the main effects (control and noise), their control-by-noise interactions and their control-by-control interactions with high efficiency. Some cases where the control-by-control-noise are of interest are also considered.     

Effectiveness of a random compound noise strategy for robust parameter design

Robust parameter design has been widely used to improve the quality of products and processes. Although a product array, in which an orthogonal array for control factors is crossed with an orthogonal array for noise factors, is commonly used for parameter design experiments, this may lead to an unacceptably large number of experimental runs. The compound noise strategy proposed by Taguchi [30 G. Taguchi, System of Experimental Design: Engineering Methods to Optimize Quality and Minimize Costs, UNIPUB/Kraus International, White Plains, New York, 1987. [Google Scholar]] can be used to reduce the number of experimental runs. In this strategy, a compound noise factor is formed based on the directionality of the effects of noise factors. However, the directionality is usually unknown in practice. Recently, Singh et al. [28 J. Singh, D.D. Frey, N. Soderborg, and R. Jugulum, Compound noise: Evaluation as a robust parameter design method, Qual. Reliab. Eng. Int. 23 (2007), 387–398. doi: 10.1002/qre.812[Crossref], [Web of Science ®] , [Google Scholar]] proposed a random compound noise strategy, in which a compound noise factor is formed by randomly selecting a setting of the levels of noise factors. The present paper evaluates the random compound noise strategy in terms of the precision of the estimators of the response mean and the response variance. In addition, the variances of the estimators in the random compound noise strategy are compared with those in the n-replication design. The random compound noise strategy is shown to have smaller variances of the estimators than the 2-replication design, especially when the control-by-noise-interactions are strong.     

An optimal selection of two-level regular single arrays for robust parameter experiments

Efforts have been made in the literature to find optimal single arrays which work best for the robust parameter experiments. However, examples show that in many cases the optimal designs obtained by the existing criteria cloud not attain the maximum number of clear interested effects for robust parameter experiments. In this paper, through a similar way of Zhang et al. (2008) (ZLZA, in short), an aliasing pattern to measure the confounding between the interested effects and other effects for the case of robust parameter designs is introduced. A new criterion for selecting optimal two-level regular single arrays is proposed. In the consideration of the criterion, two rank-orders of effects are suggested: one is based on the interest of experimenters and the other is under the usual effect hierarchy principle. The optimal designs are tabulated in the appendix.     

Interpretation of dispersion effects in a robust design context

The purpose of this paper is to discuss the interpretation of dispersion effects in un-replicated fractional factorials from a robust design perspective. We propose an interpretation of dispersion effects as manifested interactions between control factors and unobserved and uncontrolled factors, an interpretation shown to be useful in achieving robust designs. Further, we show the consequences this interpretation has on the identification of dispersion effects.