Improving routing and scheduling decisions at a distributor of industrial gasses

This paper investigates cyclical inventory replenishment for a company's regional distribution center that supplies, distributes, and manages inventory of carbon dioxide (_CO2)$({\mathrm{CO}}_2)$ at over 900 separate customer sites in Indiana. The company previously experienced high labor costs with excessive overtime and maintained a regular back-log of customers experiencing stockouts. To address these issues we implemented a three-phase heuristic for the cyclical inventory routing problem encountered at one of the company's distribution centers. This heuristic determines regular routes for each of three available delivery vehicles over a 12-day delivery horizon while improving four primary performance measures: delivery labor cost, stockouts, delivery regularity, and driver–customer familiarity. It does so by first determining three sets of cities (one for each delivery vehicle) that must be delivered to each day based on customer requirements. Second, the heuristic assigns the remaining customers in other cities to one of the three “backbone routes” determined in phase 1. And third, it balances customer deliveries on each daily route over the schedule horizon. Through our methodology, we were able to significantly reduce overtime, driving time, and labor costs while improving customer service.     

A column generation heuristic for dynamic capacitated lot sizing with random demand under a fill rate constraint

This paper deals with the dynamic multi-item capacitated lot-sizing problem under random period demands (SCLSP). Unfilled demands are backordered and a fill rate constraint is in effect. It is assumed that, according to the static-uncertainty strategy of Bookbinder and Tan [1], all decisions concerning the time and the production quantities are made in advance for the entire planning horizon regardless of the realization of the demands. The problem is approximated with the set partitioning model and a heuristic solution procedure that combines column generation and the recently developed _ABCβ${\mathit{ABC}}_{\beta }$ heuristic is proposed.     

Optimization models for the tool change scheduling problem

Traditional machine scheduling literature generally assumes that a machine is available at all times. Yet this assumption may not be accurate in real manufacturing systems. In many cases, a machine's tool must be changed after it has continuously worked for a period of time. This paper deals with a single machine scheduling problem subject to tool wear, given the allowed maximum continuous working time of the machine is _TL$T_{\mathrm{L}}$ (tool life) and the tool change time is _TC$T_{\mathrm{C}}$. Job processing and tool changes are scheduled simultaneously. In this paper, we examine this problem to minimize the total tardiness of jobs. Two mixed binary integer programming models are developed to optimally solve this problem. Computational experiments are performed to evaluate the models’ efficiency.     

Best routes selection in multimodal networks using multi-objective genetic algorithm

In this study, we propose a bi-level multi-objective Taguchi genetic algorithm for a multimodal routing problem with time windows. The mathematic model is constructed, which is featured by two optimal objectives, multiple available transportation manners and different demanded delivery times. After thoroughly analyzing the characteristics of the formulated model, a corresponding bi-level multi-objective Taguchi genetic algorithm is designed to find the Pareto-optimal front. At the upper level, a genetic multi-objective algorithm simultaneously searches the Pareto-optimal front and provides the most feasible routing path choices for the lower level. After generalizing the matrices of costs and time in a multimodal transportation network, the \(k\) -shortest path algorithm is applied to providing some potential feasible paths. A multi-objective genetic algorithm is proposed at the lower level to determine the local optimal combination of transportation manners for these potential feasible paths. To make the genetic algorithm more robust, sounder and faster, the Taguchi (orthogonal) experimental design method is adopted in generating the initial population and the crossover operator. The case study shows that the proposed algorithm can effectively find the Pareto-optimal front solutions and offer series of transportation routes with best combinations of transportation manners. The shipper can easily select the required shipping schemes with specified demands.     

Improved algorithmic results for unsplittable stable allocation problems

The stable allocation problem is a many-to-many generalization of the well-known stable marriage problem, where we seek a bipartite assignment between, say, jobs (of varying sizes) and machines (of varying capacities) that is “stable” based on a set of underlying preference lists submitted by the jobs and machines. Building on the initial work of Dean et al. (The unsplittable stable marriage problem, 2006), we study a natural “unsplittable” variant of this problem, where each assigned job must be fully assigned to a single machine. Such unsplittable bipartite assignment problems generally tend to be NP-hard, including previously-proposed variants of the unsplittable stable allocation problem (McDermid and Manlove in J Comb Optim 19(3): 279–303, 2010). Our main result is to show that under an alternative model of stability, the unsplittable stable allocation problem becomes solvable in polynomial time; although this model is less likely to admit feasible solutions than the model proposed in McDermid and Manlove (J Comb Optim 19(3): 279–303, McDermid and Manlove 2010), we show that in the event there is no feasible solution, our approach computes a solution of minimal total congestion (overfilling of all machines collectively beyond their capacities). We also describe a technique for rounding the solution of a stable allocation problem to produce “relaxed” unsplit solutions that are only mildly infeasible, where each machine is overcongested by at most a single job.     

Two new robust genetic algorithms for the flowshop scheduling problem

The flowshop scheduling problem (FSP) has been widely studied in the literature and many techniques for its solution have been proposed. Some authors have concluded that genetic algorithms are not suitable for this hard, combinatorial problem unless hybridization is used. This work proposes new genetic algorithms for solving the permutation FSP that prove to be competitive when compared to many other well known algorithms. The optimization criterion considered is the minimization of the total completion time or makespan (_Cmax$C_{\max }$). We show a robust genetic algorithm and a fast hybrid implementation. These algorithms use new genetic operators, advanced techniques like hybridization with local search and an efficient population initialization as well as a new generational scheme. A complete evaluation of the different parameters and operators of the algorithms by means of a Design of Experiments approach is also given. The algorithm's effectiveness is compared against 11 other methods, including genetic algorithms, tabu search, simulated annealing and other advanced and recent techniques. For the evaluations we use Taillard's well known standard benchmark. The results show that the proposed algorithms are very effective and at the same time are easy to implement.     

Single cycle policies for the one-warehouse N-retailer inventory/distribution system

We address a multi-echelon inventory system with one-warehouse and N  -retailers. The demand at each retailer is assumed to be known and satisfied by the warehouse. Shortages are not allowed and lead times are negligible. Costs at each facility consist of a fixed charge per order and a holding cost. The goal is to determine single-cycle policies which minimize the average cost per unit time, that is, the sum of the average holding and setup costs per unit time at the retailers and at the warehouse. We propose a O(NlogN)$\mathrm{O}(N\log N)$ heuristic procedure to compute efficient single-cycle policies. This heuristic is compared with other approaches proposed by Schwarz, Graves and Schwarz and Muckstadt and Roundy. We carry out a computational study to test the effectiveness of the heuristic and to compare the performance of the different procedures. From the computational results, it is shown that the new heuristic provides, on average, better single-cycle policies than those given by the Muckstadt and Roundy method.     

Two-stage time minimizing assignment problem

This paper deals with the optimal selection of m out of n facilities to first perform m   given primary jobs in Stage-I followed by the remaining (n-m)$(n-m)$ facilities performing optimally the (n-m)$(n-m)$ secondary jobs in Stage-II. It is assumed that in both the stages facilities perform in parallel. The aim of the proposed study is to find that set of m   facilities performing the primary jobs in Stage-I for which the sum of the overall completion times of jobs in Stage-I and the corresponding optimal completion time of the secondary jobs in Stage-II by the remaining (n-m)$(n-m)$ facilities is the minimum. The developed solution methodology involves solving the standard time minimizing and cost minimizing assignment problems alternately after forbidding some facility-job pairings and suggests a polynomially bound algorithm. This proposed algorithm has been implemented and tested on a variety of test problems and its performance is found to be quite satisfactory.     

Asymptotically optimal policy for stochastic job shop scheduling problem to minimize makespan

This paper studies the large-scale stochastic job shop scheduling problem with general number of similar jobs, where the processing times of the same step are independently drawn from a known probability distribution, and the objective is to minimize the makespan. For the stochastic problem, we introduce the fluid relaxation of its deterministic counterpart, and define a fluid schedule for the fluid relaxation. By tracking the fluid schedule, a policy is proposed for the stochastic job shop scheduling problem. The expected value of the gap between the solution produced by the policy and the optimal solution is proved to be O(1), which indicates the policy is asymptotically optimal in expectation.     

An integrated multiobjective decision making process for supplier selection and order allocation

Supplier selection is a multi-criteria problem which includes both tangible and intangible factors. In these problems if suppliers have capacity or other different constraints two problems will exist: which suppliers are the best and how much should be purchased from each selected supplier? In this paper an integrated approach of analytic network process (ANP) and multi-objective mixed integer linear programming (MOMILP) is proposed to consider both tangible and intangible factors in choosing the best suppliers and define the optimum quantities among selected suppliers to maximize the total value of purchasing and minimize the budget and defect rate. The priorities are calculated for each supplier by using ANP. Four different plastic molding firms working with a refrigerator plant are evaluated according to 14 criteria that are involved in the four clusters: benefits, opportunities, costs and risks (BOCR). Also the priorities of suppliers will be used as the parameters of the first objective function. This multi-objective real-life problem was solved by using ε$\epsilon$-constraint method and a reservation level driven Tchebycheff procedure. Finally, the most preferred nondominated solutions were determined by considering decision maker's (DM) preferences and the results obtained by these techniques are compared.     

A Branch and Bound algorithm for general mixed-integer quadratic programs based on quadratic convex relaxation

Let \((MQP)\) be a general mixed-integer quadratic program that consists of minimizing a quadratic function \(f(x) = x^TQx +c^Tx\) subject to linear constraints. Our approach to solve \((MQP)\) is first to consider an equivalent general mixed-integer quadratic problem. This equivalent problem has additional variables \(y_{ij}\) , additional quadratic constraints \(y_{ij}=x_ix_j\) , a convex objective function, and a set of valid inequalities. Contrarily to the reformulation proposed in Billionnet et al. (Math Program 131(1):381–401, 2012), the equivalent problem cannot be directly solved by a standard solver. Here, we propose a new Branch and Bound process based on the relaxation of the non-convex constraints \(y_{ij}=x_ix_j\) to solve \((MQP)\) . Computational experiences are carried out on pure- and mixed-integer quadratic instances. The results show that the solution time of most of the considered instances with up to 60 variables is improved by our Branch and Bound algorithm in comparison with the approach of Billionnet et al. (2012) and with the general mixed-integer nonlinear solver BARON (Sahinidis and Tawarmalani, Global optimization of mixed-integer nonlinear programs, user’s manual, 2010).     

On revenue maximization with sharp multi-unit demands

We consider markets consisting of a set of indivisible items, and buyers that have sharp multi-unit demand. This means that each buyer \(i\) wants a specific number \(d_i\) of items; a bundle of size less than \(d_i\) has no value. We consider the objective of setting prices and allocations in order to maximize the total revenue of the market maker. The pricing problem with sharp multi-unit demand buyers has a number of properties that the unit-demand model does not possess, and is an important question in algorithmic pricing. We consider the problem of computing a revenue maximizing solution for two solution concepts: competitive equilibrium and envy-free pricing. For unrestricted valuations, these problems are NP-complete; we focus on a realistic special case of “correlated values” where each buyer \(i\) has a valuation \(v_iq_j\) for item \(j\), where \(v_i\) and \(q_j\) are positive quantities associated with buyer \(i\) and item \(j\) respectively. We present a polynomial time algorithm to solve the revenue-maximizing competitive equilibrium problem. For envy-free pricing, if the demand of each buyer is bounded by a constant, a revenue maximizing solution can be found efficiently; the general demand case is shown to be NP-hard.     

Special cases of the quadratic shortest path problem

The quadratic shortest path problem (QSPP) is the problem of finding a path with prespecified start vertex s and end vertex t in a digraph such that the sum of weights of arcs and the sum of interaction costs over all pairs of arcs on the path is minimized. We first consider a variant of the QSPP known as the adjacent QSPP. It was recently proven that the adjacent QSPP on cyclic digraphs cannot be approximated unless \(\hbox {P}=\hbox {NP}\). Here, we give a simple proof for the same result. We also show that if the quadratic cost matrix is a symmetric weak sum matrix and all s–t paths have the same length, then an optimal solution for the QSPP can be obtained by solving the corresponding instance of the shortest path problem. Similarly, it is shown that the QSPP with a symmetric product cost matrix is solvable in polynomial time. Further, we provide sufficient and necessary conditions for a QSPP instance on a complete symmetric digraph with four vertices to be linearizable. We also characterize linearizable QSPP instances on complete symmetric digraphs with more than four vertices. Finally, we derive an algorithm that examines whether a QSPP instance on the directed grid graph \(G_{pq}\) (\(p,q\ge 2\)) is linearizable. The complexity of this algorithm is \({\mathcal {O}(p^{3}q^{2}+p^{2}q^{3})}\).     

Precision parameter in the variable precision rough sets model: an application

Despite their diverse applications in many domains, the variable precision rough sets (VPRS) model lacks a feasible method to determine a precision parameter (β)$(\beta )$ value to control the choice of β$\beta$-reducts. In this study we propose an effective method to find the β$\beta$-reducts. First, we calculate a precision parameter value to find the subsets of information system that are based on the least upper bound of the data misclassification error. Next, we measure the quality of classification and remove redundant attributes from each subset. We use a simple example to explain this method and even a real-world example is analyzed. Comparing the implementation results from the proposed method with the neural network approach, our proposed method demonstrates a better performance.