Exponentially weighted moving average control schemes with variable sampling intervals

The idea of using non-constant sampling intervals has been of interest in quality control applications since it was first suggested for the “skip-lot sampling plan” of Dodge. Recent interest has focused on the use of variable sampling interval (VSI) control schemes. VSI control schemes use a short sampling interval is given     

A new multivariate CUSUM chart using principal components with a revision of Crosier's chart

In this article, we introduce a new multivariate cumulative sum chart, where the target mean shift is assumed to be a weighted sum of principal directions of the population covariance matrix. This chart provides an attractive performance in terms of average run length (ARL) for large-dimensional data and it also compares favorably to existing multivariate charts including Crosier's benchmark chart with updated values of the upper control limit and the associated ARL function. In addition, Monte Carlo simulations are conducted to assess the accuracy of the well-known Siegmund's approximation of the average ARL function when observations are normal distributed. As a byproduct of the article, we provide updated values of upper control limits and the associated ARL function for Crosier's multivariate CUSUM chart.     

The performance of multivariate CUSUM control charts with estimated parameters

In this paper, we study the effect of estimating the vector of means and the variance–covariance matrix on the performance of two of the most widely used multivariate cumulative sum (CUSUM) control charts, the MCUSUM chart proposed by Crosier [Multivariate generalizations of cumulative sum quality-control schemes, Technometrics 30 (1988), pp. 291–303] and the MC1 chart proposed by Pignatiello and Runger [Comparisons of multivariate CUSUM charts, J. Qual. Technol. 22 (1990), pp. 173–186]. Using simulation, we investigate and compare the in-control and out-of-control performances of the competing charts in terms of the average run length measure. The in-control and out-of-control performances of the competing charts deteriorate significantly if the estimated parameters are used with control limits intended for known parameters, especially when only a few Phase I samples are used to estimate the parameters. We recommend the use of the MC1 chart over that of the MCUSUM chart if the parameters are estimated from a small number of Phase I samples.     

Evaluation of the economic statistical design of the multivariate T2 control chart with multiple variable sampling intervals scheme: NSGA-II approach

The economic and statistical merits of a multiple variable sampling intervals scheme are studied. The problem is formulated as a double-objective optimization problem with the adjusted average time to signal as the statistical objective and the expected cost per hour as the economic objective. Bai and Lee's [An economic design of variable sampling interval ¯X control charts. Int J Prod Econ. 1998;54:57–64] economic model is considered. Then we find the Pareto-optimal designs in which the two objectives are minimized simultaneously by using the non-dominated sorting genetic algorithm. Through an illustrative example, the advantages of the proposed approach are shown by providing a list of viable optimal solutions and graphical representations, which indicate the advantage of flexibility and adaptability of our approach.     

Optimal CUSUM and adaptive CUSUM charts with auxiliary information for process mean

The CUSUM chart is good enough to detect small-to-moderate shifts in the process parameter(s) as it can be optimally designed to detect a particular shift size. The adaptive CUSUM (ACUSUM) chart provides good detection over a range of shift sizes because of its ability to update the reference parameter using the estimated process shift. In this paper, we propose auxiliary-information-based (AIB) optimal CUSUM (OCUSUM) and ACUSUM charts, named AIB-OCUSUM and AIB-ACUSUM charts, using a difference estimator of the process mean. The performance comparisons between existing and proposed charts are made in terms of the average run length (ARL), extra quadratic loss and integral relative ARL measures. It is found that the AIB-OCUSUM and AIB-ACUSUM charts are more sensitive than the AIB-CUSUM and ACUSUM charts, respectively. Moreover, the AIB-ACUSUM chart surpasses the AIB-OCUSUM chart when detecting a range of mean shift sizes. Illustrative examples are given to support the theory.     

Variable sampling intervals for multiparameter shewhart charts

This paper considers the problem of using control charts to simultaneously monitor more than one parameter with emphasis on simultaneously monitoring the mean and variance. Fixed sampling interval control charts are modified to use variable sampling intervals depending on what is being observed from the data. Two basic strategies are investigated. One strategy uses separate control charts for each parameter, A second strategy uses a proposed single combined statistic which is sensitive to shifts in both the mean and variance. Each procedure is compared to corresponding fixed interval procedures. It is seen that for both strategies the variable sampling interval approach is substantially more efficient than fixed interval procedures.     

CUSUM control schemes for monitoring the covariance matrix of multivariate time series

Modified cumulative sum (CUSUM) control charts and CUSUM schemes for residuals are suggested to detect changes in the covariance matrix of multivariate time series. Several properties of these schemes are derived when the in-control process is a stationary Gaussian process. A Monte Carlo study reveals that the proposed approaches show similar or even better performance than the schemes based on the multivariate exponentially weighted moving average (MEWMA) recursion. We illustrate how the control procedures can be applied to monitor the covariance structure of developed stock market indices.     

Combined double sampling and variable sampling interval np chart

A combined double sampling and variable sampling interval (DSVSI) np chart is investigated in this study. The optimal design of the DSVSI np chart is based on minimizing the out-of-control average time to signal. From the numerical results, the DSVSI np chart performs reasonably well in comparison with the standard np chart, double sampling np chart, synthetic double sampling np chart, and other existing np type control charts for detecting increases in the process of fraction non conforming, based on the zero-state case. An example is provided to illustrate the application of the DSVSI np chart.     

Improved CUSUM charts for monitoring process mean

In this paper, we propose new cumulative sum (CUSUM) and Shewhart-CUSUM (SCUSUM) control charts for monitoring the process mean using ranked-set sampling (RSS) and ordered RSS (ORSS) schemes. The proposed CUSUM charts include the Crosier's CUSUM (CCUSUM) and Shewhart-CCUSUM (SCCUSUM) charts using RSS, and the CUSUM, CCUSUM, SCUSUM and SCCUSUM charts using ORSS. Moreover, fast initial response features are also attached with these CUSUM charts to improve their sensitivities for an initial out-of-control situation. Monte Carlo simulations are used to compute the run length characteristics of the proposed CUSUM charts. Upon comparing the run length performances of the CUSUM charts, it turns out that the proposed CUSUM charts are more sensitive than their existing counterparts. A real dataset is used to explain the implementation of the proposed CUSUM charts.     

Three-level control charts with variable sample size,sampling interval,and control limits

Recently, three-level control chart has been developed for monitoring situations in which an appropriate quality measure uses three discrete levels to classify a product characteristic. In this paper, the variable parameters control charts for multinomial data are developed with a three-level classification scheme. We compare it with various adaptive charts to show that this modified scheme can improve the performance. In order to evaluate and compare the performance of this scheme, adjusted average time to signal is used as the performance measure. Results indicate that the proposed chart has improved performance and is relatively sensitive to small shifts.     

Adjusted-loss-function charts with variable sample sizes and sampling intervals

Recent research has shown that the control charts with adaptive features are quicker than the traditional static Shewhart charts in detecting process shifts. This article presents the design and implementation of a control chart based on Adjusted Loss Function (AL) with Variable Sample Sizes and Sampling Intervals (VSSI). This single chart (called the VSSI AL chart) is able to monitor the process shifts in mean and variance simultaneously. Our studies show that the VSSI AL chart is not only easier to design and implement than the VSSI X¯ & S (or X¯ & R) charts, but is also 10% more effective than the latter in detecting the process shifts from an overall viewpoint.     

Economic design based on a multivariate Bayesian VSI chart with a dual control limit

In this paper, a multivariate Bayesian variable sampling interval (VSI) control chart for the economic design and optimization of statistical parameters is designed. Based on the VSI sampling strategy of a multivariate Bayesian control chart with dual control limits, the optimal expected cost function is constructed. The proposed model allows the determination of the scheme parameters that minimize the expected cost per time of the process. The effectiveness of the Bayesian VSI chart is estimated through economic comparisons with the Bayesian fixed sampling interval and the Hotelling's T² chart. This study is an in-depth study on a Bayesian multivariate control chart with variable parameter. Furthermore, it is shown that significant cost improvement may be realized through the new model.     

A Combination of CUSUM Charts for Monitoring a Zero-Inflated Poisson Process

The Zero-inflated Poisson distribution (ZIP) is used to model the defects in processes with a large number of zeros. We propose a control charting procedure using a combination of two cumulative sum (CUSUM) charts to detect increases in the parameters of ZIP process, one is a conforming run length (CRL) CUSUM chart and another is a zero truncated Poisson (ZTP) CUSUM chart. The control limits of the control charts are obtained using both Markov chain-based methods and simulations. Simulation experiments show that the proposed method outperforms an existing method. Finally, a real example is presented.     

Optimal design of the variable sampling size and sampling interval variable dimension T2 control chart for monitoring the mean vector of a multivariate normal process

This paper develops the algorithm for the optimization designs of the adaptive T² Control Chart for Monitoring the Mean Vector of a Multivariate Normal Process. It includes the variable sample size, variable sampling interval and variable dimensional chart. The VDT² control chart performs well for moderate and large shifts in the mean vector. However, its performance for small shifts is poor. To improve the chart's performance in detecting such shifts, we propose the application of the variable sample size and sampling interval technique to the VDT² control chart, resulting in the VSSIVDT² control chart.     

Enhanced adaptive CUSUM charts for process mean

A statistical quality control chart is an important tool of the statistical process control, which is widely used to control and monitor a production process. The CUSUM chart is designed to detect a specific shift, provided that the shift size is known in advance. In practice, however, shift sizes are rarely known. It is then customary to use an adaptive CUSUM chart, which can effectively detect a range of shift sizes. In this paper, we enhance the sensitivities of the improved adaptive CUSUM mean charts using an auxiliary-information-based (AIB) mean estimator. The run length performances of the proposed charts are compared with those of the AIB adaptive and non-adaptive CUSUM charts in terms of the average run length (ARL), extra quadratic loss, and integral relative ARL. These run length comparisons reveal that the proposed charts are more sensitive than the existing charts when detecting different kinds of shift in the process mean. An example is given to demonstrate the implementation of existing and proposed charts.     

Double sampling |S| control chart with variable sample size and variable sampling interval

This study presents a control chart for monitoring shifts in the covariance matrix of a multivariate normally distributed process. This chart combines the double sampling, variable sample size and variable sampling interval features, and is called the DSVSSI |S| chart. A Markov chain approach is developed to design the DSVSSI |S| chart, by minimizing the average time to signal (ATS), for a specified shift size in the covariance matrix. The DSVSSI |S| chart has a better ATS performance compared to other existing charts. An example is given to illustrate the operation of the DSVSSI |S| chart.     

Dynamic sampling plans in on-line control charts

Three simple dynamic sampling plans for detecting the change point are investigated in the discrete-time case. The first is a two-rate sampling CUSUM procedure. The second is a two-rate sampling Shiryayev-Roberts procedure. The third is a periodic sequential testing procedure. Two problems are discussed. First, simple design methods are provided for practical use. Second, a comparison between the three plans is made in the continuous-time case, which shows that by properly choosing the design parameters, the three plans can be made equally efficient in certain senses.