Evaluation of simple dispatching rules for dynamic single-machine earliness/tardiness problem

Abstract. This paper investigates the effects of four simple dispatching rules on just-in-time production related performance measures of mean and maximum absolute lateness. The rules used are modified due date (MDD), shortest processing time (SPT), earliest due date (EDD), and first in first out (FIFO). A single machine is used under three utilization levels. Due-dates are set according to total work content rule. The results indicate that each rule performs well under certain conditions. The MDD rule is the best one to minimize mean absolute lateness. The EDD and FIFO rules do well in minimizing the maximum absolute lateness. Economic interpretation of these performance measures are also discussed.     

Minimizing the mean squared deviation from a common due date: unconstrained and constrained cases

The problem of minimizing the mean squared deviation (MSD) of completion times from a common due date in both unconstrained and constrained cases is addressed. It is shown that the unconstrained MDS function is unimodal for n ≤ 6, where n is the number of jobs. The constrained case is shown to be unimodular for n ≤ 3, The unconstrained case is shown, by counterexample, not to be unimodular for n = 8. The constrained case is shown not to be unimodular for n = 5. For the unimodular cases, a proposed search routine can find the optimum solution in less than three CPU seconds for n = 100. It provides an excellent heuristic solution otherwise. Computational results are shown in both cases.     

不确定条件下不同交货期窗口的Job Shop 调度

研究了具有不同交货期窗口的Job Shop 的提前/ 拖期调度问题,并考虑了处理时间的不确定 性,采用三角模糊数表示处理时间的不确定性,提出了基于遗传算法的求解算法. 仿真实验验证了 算法的有效性.     

混合离散差分进化算法在单机批处理调度中的应用

本文研究单机批处理调度问题,批处理机有批次容量限制,批处理时间由每个批次所含作业中的最长作业处理时间决定。每个作业具有不同的大小、处理时间、提前拖期惩罚权重,所有作业具有公共交货期,且交货期无限晚。目标函数为最小化所有作业的加权提前拖期惩罚之和。该问题已被证明为NP难题,本研究找到了其最优解具有的一些性质,在此基础上利用它们提出了一种动态规划(DP)与差分进化(DE)算法相结合的混合离散差分进化(HDDE)算法来求解该问题,通过与传统的遗传算法、模拟退火算法和迭代贪婪算法进行对比,HDDE算法显示了更加强大的全局搜索能力。     

Total tardiness minimization on unrelated parallel machine scheduling with auxiliary equipment constraints

This research deals with scheduling jobs on unrelated parallel machines with auxiliary equipment constraints. Each job has a due date and requires a single operation. A setup for dies is incurred if there is a switch from processing one type of job to another type. For a die type, the number of dies is limited. Due to the attributes of the machines and the fitness of dies to each, the processing time for a job depends on the machine on which the job is processed, each job being restricted to processing on certain machines. In this paper, an effective heuristic based on threshold-accepting methods, tabu lists, and improvement procedures is proposed to minimize total tardiness. An extensive experiment is conducted to evaluate the computational characteristics of the proposed heuristic. Computational experiences demonstrate that the proposed heuristic is capable of obtaining optimal solutions for small-sized problems, and significantly outperforms an ATCS procedure and a simulated annealing method for problems in larger sizes.     

A note on the complexity of the problem of two-agent scheduling on a single machine

We consider a two-agent scheduling problem on a single machine, where the objective is to minimize the total completion time of the first agent with the restriction that the number of tardy jobs of the second agent cannot exceed a given number. It is reported in the literature that the complexity of this problem is still open. We show in this paper that this problem is NP-hard under high multiplicity encoding and can be solved in pseudo-polynomial time under binary encoding. When the first agent's objective is to minimize the total weighted completion time, we show that the problem is strongly NP-hard even when the number of tardy jobs of the second agent is restricted to be zero.     

Minimizing tardiness on a single processor with sequence-dependent setup times: a simulated annealing approach

In today's fast-paced Just-In-Time and mass customization manufacturing in a sequence-dependent setup environment, the challenge of making production schedules to meet due-date requirements is becoming a more complex problem. Unfortunately, much of the research on operations scheduling problems has either ignored setup times or assumed that setup times on each machine are independent of the job sequence. This paper considers the problem of minimizing tardiness, a common measure of due-date performance, in a sequence-dependent setup environment. Simulated annealing was used to solve the sequencing problem, and its performance was compared with random search. Our experimental results show that the algorithm can find a good solution fairly quickly, and thus can rework schedules frequently to react to variations in the schedule. The algorithm is invaluable for ‘on-line’ production scheduling and ‘last-minute’ changes to production schedule. The results of this research also suggest ways in which more complex and realistic job shop environments, such as multiple machines with a higher number of jobs in the sequence, and other scheduling objectives can be modeled. This research also investigates computational aspects of simulated annealing in solving complex scheduling problems.     

Single-machine scheduling with production and rejection costs to minimize the maximum earliness

In this paper, we consider the single-machine scheduling problem with production and rejection costs to minimize the maximum earliness. If a job is accepted, then this job must be processed on the machine and a corresponding production cost needs be paid. If the job is rejected, then a corresponding rejection cost has to be paid. The objective is to minimize the sum of the maximum earliness of the accepted jobs, the total production cost of the accepted jobs and the total rejection cost of the rejected jobs. We show that this problem is equivalent to a single-machine scheduling problem to minimize the maximum earliness with two distinct rejection modes. In the latter problem, rejection cost might be negative in the rejection-award mode which is different from the traditional rejection-penalty mode in the previous literatures. We show that both of two problems are NP-hard in the ordinary sense and then provide two pseudo-polynomial-time algorithms to solve them. Finally, we also show that three special cases can be solved in polynomial time.     

Coordinated scheduling of production and delivery stages with stage-dependent inventory holding costs

This paper considers a problem of integrated decision-making for job scheduling and delivery batching wherein different inventory holding costs between production and delivery stages are allowed. In the problem, jobs are processed on a facility at a production stage and then delivered at the subsequent delivery stage by a capacitated vehicle. The objective is to find the coordinated schedule of production and delivery that minimizes the total cost of the associated WIP inventory, finished product inventory and delivery, where both the inventory costs are characterized in terms of the weighted flow-time and the delivery cost is proportional to the required number of delivery batches. It is proved that the problem is NP-hard in the strong sense. Thereupon, three heuristic algorithms are derived. Some restricted cases are also characterized as being solvable in polynomial time. Numerical experiments are conducted to evaluate the performance of the derived heuristic algorithms.     

Single facility scheduling with dual criteria: minimizing maximum tardiness subject to minimum number of tardy jobs

This paper considers the static single machine scheduling problem with the objective of minimizing the maximum tardiness of any job subject to the constraint that the total number of lardy jobs is minimum. Based on simple dominance conditions an o(n²) heuristic algorithm is proposed to find an approximate solution to this problem. The effectiveness of the proposed heuristic algorithm is empirically evaluated by solving a large number of problems and comparing them to the optimal solutions obtained through the branch and bound algorithm.     

A fast FPTAS for single machine scheduling problem of minimizing total weighted earliness and tardiness about a large common due date

We address the single machine scheduling problem to minimize the total weighted earliness and tardiness about a nonrestrictive common due date. This is a basic problem with applications to the just-in-time manufacturing. The problem is linked to a Boolean programming problem with a quadratic objective function, known as the half-product. An approach to developing a fast fully polynomial-time approximation scheme (FPTAS) for the problem is identified and implemented. The running time matches the best known running time for an FPTAS for minimizing a half-product with no additive constant.     

A heuristic for scheduling in a flowshop with the bicriteria of makespan and maximum tardiness minimization

This article deals with the development of a heuristic for scheduling in a flowshop with the objective of minimizing the makespan and maximum tardiness of a job. The heuristic makes use of the simulated annealing technique. The proposed heuristic is relatively evaluated against the existing heuristic for scheduling to minimize the weighted sum of the makespan and maximum tardiness of a job. The results of the computational evaluation reveal that the proposed heuristic performs better than the existing one.     

A comparative analysis of due date based job sequencing rules in a flow shop with multiple processors

The literature on job scheduling recognizes the importance of due date performance criteria such as mean tardiness and maximum tardiness. A number of studies test a large number of sequencing rules for these criteria in job shop and flow shop settings. The object of this present research is to examine the performance of some well-known priority rules in a flow shop with multiple processors. This study investigates the performance of ten priority rules in terms of mean and maximum tardiness. It examines the effects of problem characteristics, such as number of jobs, number of machines stages and number of parallel processors at each stage, and the performance of priority rules using regression analysis. The findings of the study suggest that the primary determinants of tardiness-based criteria are problem characteristics. In addition, both the regression analysis and the analysis of variance provide strong evidence of the strategy-effect. Finally, a detailed performance review of examined priority rules for various problem characteristics is presented.     

Tactical production and distribution planning with dependency issues on the production process

Tactical production-distribution planning models have attracted a great deal of attention in the past decades. In these models, production and distribution decisions are considered simultaneously such that the combined plans are more advantageous than the plans resolved in a hierarchical planning process. We consider a two-stage production process, where in the first stage raw materials are transformed into continuous resources that feed the discrete production of end products in the second stage. Moreover, the setup times and costs of resources depend on the sequence in which they are processed in the first stage. The minimum scheduling unit is the product family which consists of products sharing common resources and manufacturing processes. Based on different mathematical modelling approaches to the production in the first stage, we develop a sequence-oriented formulation and a product-oriented formulation, and propose decomposition-based heuristics to solve this problem efficiently. By considering these dependencies arising in practical production processes, our model can be applied to various industrial cases, such as the beverage industry or the steel industry. Computation tests on instances from an industrial application are provided at the end of the paper.     

Multi-product lot scheduling with backordering and shelf-life constraints

In this paper, we revisit the economic lot scheduling problem (ELSP), where a family of products is produced on a single machine, or facility, on a continual basis. Our focus is on the determination of a feasible production schedule, including the manufacturing batch size of each item. We assume that total backordering is permissible and that each of the products has a limited post-production shelf life. Several studies examining this problem have suggested a rotational common cycle approach, where each item is produced exactly once every cycle. To ensure schedule feasibility, we resort to the technique of reducing individual production rates and allow the flexibility of producing any item more than once in every cycle, in conjunction with appropriate timing adjustments. In order to solve this more generalized model, which is NP hard, we suggest a two-stage heuristic algorithm. A numerical example demonstrates our solution approach.     

Online scheduling on parallel machines with two GoS levels

This paper investigates the online scheduling problem on parallel and identical machines with a new feature that service requests from various customers are entitled to many different grade of service (GoS) levels. Hence each job and machine are labeled with the GoS levels, and each job can be processed by a particular machine only when the GoS level of the job is not less than that of the machine. The goal is to minimize the makespan. In this paper, we consider the problem with two GoS levels. It assumes that the GoS levels of the first k machines and the last m−k machines are 1 and 2, respectively. And every job has a GoS level of 1 alternatively or 2. We first prove the lower bound of the problem under consideration is at least 2. Then we discuss the performance of algorithm AW presented in Azar et al. (J. Algorithms 18:221–237, 1995) for the problem and show it has a tight bound of 4−1/m. Finally, we present an approximation algorithm with competitive ratio . Research supported by Natural Science Foundation of Zhejiang Province (Y605316) and its preliminary version appeared in Proceedings of AAIM2006, LNCS, 4041, 11-21.     

活动重叠模式与资源约束下的项目调度优化

采取活动重叠模式通常是加速研发的有效手段,带有活动重叠的资源受限项目调度问题是经典资源受限项目调度问题的扩展.首先,深入分析了活动重叠对于项目调度的影响,对活动重叠及其不确定进行详细描述与建模,提出了活动重叠导致下游活动返工时间的二项分布概率模型;其次,构建了以最小化研发项目期望工期为目标的优化调度模型,设计了基于串行进度生成机制的遗传算法对大规模问题进行优化求解;最后,基于PSPLIB J60问题库中480个算例分析了该算法的计算结果,并考察了网络参数、资源参数和重叠参数变化时,采用活动重叠模式对缩短项目工期的影响.研究结果表明:活动对资源的需求强度越小或资源稀缺程度越低,可重叠活动对数量就会增加,项目工期缩短得越明显;网络复杂度的变化对缩短项目工期的影响不大;项目中重叠活动对越多,重叠导致的下游活动返工的概率越小,项目工期缩短的越明显.     

A simple linear time approximation algorithm for multi-processor job scheduling on four processors

Multiprocessor job scheduling problem has become increasingly interesting, for both theoretical study and practical applications. Theoretical study of the problem has made significant progress recently, which, however, seems not to imply practical algorithms for the problem, yet. Practical algorithms have been developed only for systems with three processors and the techniques seem difficult to extend to systems with more than three processors. This paper offers new observations and introduces new techniques for the multiprocessor job scheduling problem on systems with four processors. A very simple and practical linear time approximation algorithm of ratio bounded by 1.5 is developed for the multi-processor job scheduling problem P ₄|fix|C _max, which significantly improves previous results. Our techniques are also useful for multiprocessor job scheduling problems on systems with more than four processors.     

大规模定制模式下供应链计划调度优化分析

大规模定制模式下供应链生产计划调度问题是一个典型的随机需求与随机资源约束的 多目标动态优化问题. 在对该问题特征翔实描述,分析所总结的理论研究成果基础上,提出了 完整的随机多目标动态优化数学模型. 通过实例简要分析了优化目标的成熟性及模型的可行 性. 最后,指出了较为重要的动态优化调度过程的实现,并进行了实践应用过程的验证与说明     

A heuristic approach for component scheduling on a high-speed PCB assembly machine

The collect-and-place machine is one of the most widely used placement machines for assembling electronic components on the printed circuit boards (PCBs). Nevertheless, the number of researches concerning the optimisation of the machine performance is very few. This motivates us to study the component scheduling problem for this type of machine with the objective of minimising the total assembly time. The component scheduling problem is an integration of the component sequencing problem, that is, the sequencing of component placements; and the feeder arrangement problem, that is, the assignment of component types to feeders. To solve the component scheduling problem efficiently, a hybrid genetic algorithm is developed in this paper. A numerical example is used to compare the performance of the algorithm with different component grouping approaches and different population sizes.