An approachto the machine layout problem in a cellular manufacturing environment

The model of the machine layout problem MLP in a cellular manufacturing environment attains additional dimensions as it should satisfy the qualitative interconnections between the machines and the location restrictions of an existing factory environment. A new MLP model based on merging pre-emptive goal programming and simulated annealing has been developed for machine layout in cells. This model seeks to find feasible solutions by addressing practical issues of implementation as well as reducing the total travel distances for parts between machines. The new model can also be applied to facility layout problems FLP . The computational work is demonstrated by applying the model to problems of both quantitative and qualitative types, and has produced encouraging results. This model is particularly attractive for layout problems with realistic goals and constraints. To show the performance of the model in handling real-world problems, a practical example has been introduced and solved using the proposed model.     

有时间窗车辆路径问题的模型及其改进模拟退火算法研究

论文在对有时间窗车辆路径问题进行描述的基础上,建立了该问题的基于直观描述的数学模型.论文还根据有时间窗车辆路径问题的特点构造了求解该问题的改进模拟退火算法,并进行了实验计算.计算结果表明,用本文设计的改进模拟退火算法求解有时间窗车辆路径问题,不仅可以取得很好的计算结果,而且算法的计算效率较高,收敛速度较快,计算结果也较稳定.     

LOT-SIZING IN CAPACITATED MULTI-STAGE SERIAL SYSTEMS

The lot-sizing problem in capacitated multi-stage systems with a serial product structure is addressed. This is a complex optimization problem that is part of the decision set in material requirements planning (MRP) systems. The mathematical model that describes the problem uses the concept of echelon stock and includes lead times. Setup times are taken into account, which implies that the problem of finding a feasible solution is NP-Complete. This paper proposes a heuristic method that provides a production plan in order to minimize inventory, production, and setup costs. The heuristic starts from a solution for the uncapacitated problem, which is given by the sequential application of the Wagner-Whitin algorithm. Feasibility is then attempted by shifting production amounts between periods. Computational tests conducted in 1,800 instances with up to 40 components and 18 periods have shown that feasible solutions were obtained in 83.7% of the instances. For the infeasible instances, on average, the heuristic is able to find solutions with very low capacity excess. The solutions' quality is evaluated through a lower bound provided by Lagrangean relaxation and on average the gap is less than 10%.     

Two-level network design with intermediate facilities: An application to electrical distribution systems

We consider the two-level network design problem with intermediate facilities. This problem consists of designing a minimum cost network respecting some requirements, usually described in terms of the network topology or in terms of a desired flow of commodities between source and destination vertices. Each selected link must receive one of two types of edge facilities and the connection of different edge facilities requires a costly and capacitated vertex facility. We propose a hybrid decomposition approach which heuristically obtains tentative solutions for the vertex facilities number and location and use these solutions to limit the computational burden of a branch-and-cut algorithm. We test our method on instances of the power system secondary distribution network design problem. The results show that the method is efficient both in terms of solution quality and computational times.     

Job-shop scheduling-joint consideration of production,transport, and storage/retrieval systems

This paper proposes a new problem by integrating the job shop scheduling, the part feeding, and the automated storage and retrieval problems. These three problems are intertwined and the performance of each of these problems influences and is influenced by the performance of the other problems. We consider a manufacturing environment composed of a set of machines (production system) connected by a transport system and a storage/retrieval system. Jobs are retrieved from storage and delivered to a load/unload area (LU) by the automated storage retrieval system. Then they are transported to and between the machines where their operations are processed on by the transport system. Once all operations of a job are processed, the job is taken back to the LU and then returned to the storage cell. We propose a mixed-integer linear programming (MILP) model that can be solved to optimality for small-sized instances. We also propose a hybrid simulated annealing (HSA) algorithm to find good quality solutions for larger instances. The HSA incorporates a late acceptance hill-climbing algorithm and a multistart strategy to promote both intensification and exploration while decreasing computational requirements. To compute the optimality gap of the HSA solutions, we derive a very fast lower bounding procedure. Computational experiments are conducted on two sets of instances that we also propose. The computational results show the effectiveness of the MILP on small-sized instances as well as the effectiveness, efficiency, and robustness of the HSA on medium and large-sized instances. Furthermore, the computational experiments clearly shown that importance of optimizing the three problems simultaneous. Finally, the importance and relevance of including the storage/retrieval activities are empirically demonstrated as ignoring them leads to wrong and misleading results.

     

Cell-to-switch level planning in mobile wireless networks for efficient management of radio resources

A major step in effectively managing radio resources in a cellular network is to design an appropriate scheme for assigning cells to a location area (LA), serviced by a switch, and allocate resources for individual switches. However, this assignment is already proven in the literature to be an NP-hard problem [Merchant A, Sengupta B. Assignment of cells to switches in PCS networks. IEEE/ACM Transactions on Networking 3(5) (1995) 521–6] that requires efficient heuristic search techniques for obtaining real-time solutions. This work presents a state-space search technique, which is a variant of best first search heuristic technique. The algorithm called the block depth first search (BDFS), allocates cells to switches during switch level resource planning. Under various simulated performance criteria, we compare the performance of the proposed technique with other similar procedures in the literature. Our results indicate that the BDFS outperforms the meta-heuristic procedures in terms of both efficiency and quality of solutions. Hence, we conclude that our proposed technique can be effectively used for switch level planning leading to an efficient management of scarce radio resource in cellular networks.     

多车场带时间窗车辆路径问题的变邻域搜索算法

多车场带时间窗车辆路径问题是车辆路径问题集合中的一个极为复杂、且仍未得到较好解决的问题。针对这一问题,建立了它的整数规划数学模型,提出了一种改进型变邻域搜索算法。该算法在初始解的构造阶段采用聚类方法完成客户的分配,运用混合算子进行局部搜索,通过后优化过程增强寻优效果,引入模拟退火模型对新解的接受进行控制。最后,在Cordeau提出的标准用例上对改进型变邻域算法进行了实验,实验结果更新了大部分目前该问题的最优解,并在算法的稳定性和求解时间上体现出一定优势。实验表明,该算法是一种求解多车场带时间窗车辆路径问题的有效方法。     

Commercial territory design planning with realignment and disjoint assignment requirements

A territory design problem motivated by a bottled beverage distribution company is addressed. The problem consists of finding a partition of the entire set of city blocks into a given number of territories subject to several planning criteria. Each unit has three measurable activities associated to it, namely, number of customers, product demand, and workload. The plan must satisfy planning criteria such as territory compactness, territory balancing with respect to each of the block activity measures, and territory connectivity, meaning that there must exist a path between any pair of units in a territory totally contained in it. In addition, there are some disjoint assignment requirements establishing that some specified units must be assigned to different territories, and a similarity with existing plan requirement. An optimal design is one that minimizes a measure of territory dispersion and similarity with existing design. A mixed-integer linear programming model is presented. This model is unique in the commercial territory design literature as it incorporates the disjoint assignment requirements and similarity with existing plan. Previous methods developed for related commercial districting problems are not applicable. A solution procedure based on an iterative cut generation strategy within a branch-and-bound framework is proposed. The procedure aims at solving large-scale instances by incorporating several algorithmic strategies that helped reduce the problem size. These strategies are evaluated and tested on some real-world instances of 5000 and 10,000 basic units. The empirical results show the effectiveness of the proposed method and strategies in finding near optimal solutions to these very large instances at a reasonably small computational effort.     

Scheduling aerial resource operations for the extinction of large-scale wildfires

The significant increase in large-scale wildfire events in recent decades, caused primarily by climate change, has resulted in a growing number of aerial resources being used in suppression efforts. Present-day management lacks efficient and scalable algorithms for complex aerial resource allocation and scheduling for the extinction of such fires, which is crucial to ensuring safety while maximizing the efficiency of operations. In this work, we present a Mixed Integer Linear Programming (MILP) optimization model tailored to large-scale wildfires for the daily scheduling of aerial operations. The main objective is to achieve a prioritized target water flow over all areas of operation and all time periods. Minimal target completion across individual areas and time periods and total water output are also maximized as secondary and ternary objectives, respectively. An efficient and scalable multi-start heuristic, combining a randomized greedy approach with simulated annealing employing large neighborhood search techniques, is proposed for larger instances. A diverse set of problem instances is generated with varying sizes and extinction strategies to test the approaches. Results indicate that the heuristic can achieve (near)-optimal solutions for smaller instances solvable by the MILP, and gives solutions approaching target water flows for larger problem sizes. The algorithm is parallelizable and has been shown to give promising results in a small number of iterations, making it applicable for both night-before planning and, more time-sensitive, early-morning scheduling.     

Minimizing the maximum travel time in a combined model of facility location and network design

This paper presents a combined Facility Location/Network Design Problem which simultaneously considers the location of facilities and the design of its underlying network so as to minimize the maximum customer-facility travel time. The model generalizes the classical p-center problem and has various applications in regional planning, distribution, telecommunications, emergency systems, and other areas. Two mixed integer programming formulations are presented and compared. Several valid inequalities are derived for the most promising of these formulations to strengthen its LP relaxation bound and to reduce the enumeration tree. Numerical results of a series of computational experiments for instances with up to 100 nodes and 500 candidate links are reported.     

Multimodal hub location and hub network design

Through observations from real life hub networks, we introduce the multimodal hub location and hub network design problem. We approach the hub location problem from a network design perspective. In addition to the location and allocation decisions, we also study the decision on how the hub networks with different possible transportation modes must be designed. In this multimodal hub location and hub network design problem, we jointly consider transportation costs and travel times, which are studied separately in most hub location problems presented in the literature. We allow different transportation modes between hubs and different types of service time promises between origin–destination pairs while designing the hub network in the multimodal problem. We first propose a linear mixed integer programming model for this problem and then derive variants of the problem that might arise in certain applications. The models are enhanced via a set of effective valid inequalities and an efficient heuristic is developed. Computational analyses are presented on the various instances from the Turkish network and CAB data set.     

A simulated annealing algorithm for designing cellular manufacturing systems with productivity consideration

In this paper, we propose a productivity model for solving the machine-part grouping problem in cellular manufacturing (CM) systems. First, a non-linear 0-1 integer programming model is developed to identify machine groups and part families simultaneously. This model aims to maximize the system productivity defined as the ratio of total output to the total material handling cost. Second, an efficient simulated annealing (SA) algorithm is developed to solve large-scale problems. This algorithm provides several advantages over the existing algorithms. It forms part families and machine cells simultaneously. It also considers production volume, sales price, and maximum number of machines in each cell and total material handling cost. The proposed SA also has the ability to determine the optimum number of manufacturing cells. The performance of the developed models is tested on eight problems of different size and complexity selected from the literature. The results show the superiority of the SA algorithm over the mathematical programming model in both productivity and computational time.     

A hybrid heuristic for the uncapacitated single allocation hub location problem

The uncapacitated single allocation hub location problem (USAHLP), with the hub-and-spoke network structure, is a decision problem in regard to the number of hubs and location–allocation. In a pure hub-and-spoke network, all hubs, which act as switching points for internodal flows, are interconnected and none of the non-hubs (i.e., spokes) are directly connected. The key factors for designing a successful hub-and-spoke network are to determine the optimal number of hubs, to properly locate hubs, and to allocate the non-hubs to the hubs. In this paper two approaches to determine the upper bound for the number of hubs along with a hybrid heuristic based on the simulated annealing method, tabu list, and improvement procedures are proposed to resolve the USAHLP. Computational experiences indicate that by applying the derived upper bound for the number of hubs the proposed heuristic is capable of obtaining optimal solutions for all small-scaled problems very efficiently. Computational results also demonstrate that the proposed hybrid heuristic outperforms a genetic algorithm and a simulated annealing method in solving USAHLP.     

准时生产方式下混流装配线的调度问题

混流装配线的调度问题是 JIT生产方式中的一个重要问题 .本文建立了多级混流装配线的调度模型 ,其目标是使不同生产级上各零部件的消耗量尽可能保持均匀 ,并用遗传算法和模拟退火进行求解 .试验表明 :遗传算法和模拟退火算法的求解质量比“目标追随法”有所提高     

A market regulation bilevel problem: A case study of the Mexican petrochemical industry

In this paper, a bilevel programming model is proposed to study a problem of market regulation through government intervention. One of the main characteristics of the problem herein analyzed is that the government monopolizes the raw material in one industry, and competes in another industry with private firms for the production of commodities. Under this scheme, the government controls a state-owned firm to balance the market; that is, to minimize the difference between the produced and demanded commodities. On the other hand, a regulatory organization that coordinates private firms aims to maximize the total profit by deciding the amount of raw material bought from the a state-owned firm. Two equivalent single-level reformulations are proposed to solve the problem. The first reformulation is based on the strong duality condition of the lower level and results in a continuous non-linear model. The second reformulation resorts to the complementarity slackness optimality constraints yielding a mixed-integer linear model. Additionally, three heuristic algorithms are designed to obtain good-quality solutions with low computational effort. In this problem, the feasible region of the dual problem associated to the follower is independent from the leader’s decision. Therefore, the proposed heuristics exploit this particular characteristic of the bilevel model. Moreover, the third heuristic hybridizes the other two algorithms to enhance its performance. Extensive computational experimentation is carried out to measure the efficiency of the proposed solution methodologies. A case study based on the Mexican petrochemical industry is presented. Additional instances generated from the case study are considered to validate the robustness of the proposed heuristic algorithms. Numerical results indicate that the hybrid algorithm outperforms the other two heuristics. However, all of them demonstrate to be good alternatives for solving the problem. Additionally, optimal solutions of all the instances are obtained by using good quality solutions (given by the hybrid algorithm) as initial solutions when solving the second reformulation via a general purpose solver.     

CIM implementation for job-shop environments

Abstract

Abstract. The small to medium-sized job-shop manufacturing industry can benefit most from the implementation of computer integrated manufacturing (CIM) technology, to meet the increasing demand for high-quality and economically priced products. The injection mould making industry is a typical representative for this group, where a manufacturer would generally produce moulds which consist of parts that are standard to every mould type or very similar. Thus, manufacturing techniques, such as group technology (GT), and production planning and control (information) management systems could make significant contributions in improving the efficiency of design and production operations.

The objective of the project, presented in this paper, was the development of a GT-based classification and coding (C/C) system for injection mould parts especially for the design and process planning phases, and the development of a production planning and shop-floor control (SFC) information management system.

An extensive investigation was carried out on existing GT-based C/C systems. This investigation, followed by a thorough examination of many injection mould parts for determining geometric similarities, led to the development of part families (classes) required for GT implementation. An OPITZ-type GT system was developed, thereafter, for the C/C of the manufactured parts of the target company.

The production planning and control software that has been developed for the target company utilizes a relational data base management system. It consists of 13 application programs, which provide a tool of organizing information for efficient production planning and SFC. The programs are designed to cover all manufacturing operations of a job from the proposal to the final testing stage. Shop orders and dispatch lists are created using this software for effective and prioritized SFC. Shop status and job status reports are generated based on feedback information received through time card entries.     

A Multi-Exchange Neighborhood for Minimum Makespan Parallel Machine Scheduling Problems

We propose new local search algorithms for minimum makespan parallel machine scheduling problems, which perform multiple exchanges of jobs among machines. Inspired by the work of Thompson and Orlin (1989) on cyclic transfer neighborhood structures, we model multiple exchanges of jobs as special disjoint cycles and paths in a suitably defined improvement graph, by extending definitions and properties introduced in the context of vehicle routing problems (Thompson and Psaraftis, 1993) and of the capacitated minimum spanning tree problem (Ahuja et al., 2001). Several algorithms for searching the neighborhood are suggested.We report the results of a wide computational experimentation, on different families of benchmark instances, performed for the case of identical machines. This problem has been selected as a case study to perform a comparison among the alternative algorithms, and to discover families of instances for which the proposed neighborhood may be promising in practice. Based on the results of the experiments, we can suggest which among the many possible variants of the proposed approaches may be more promising for developing local search algorithms based on multi-exchange moves for related problems. Also, on some families of instances, which are very hard to solve exactly, the most promising multi-exchange algorithms were observed to dominate, in solution quality and in computational time, competitive benchmark heuristics.     

Budgets for integrating decentralized investment and production planning

Planning for an economic enterprise can be dichotomized into short-run production planning and longer-run investment planning. Usually these problems are treated as if they were separate, if not independent. This paper briefly reviews the separate approaches to optimal production decision making and investment planning, ‘fusing’ these models in order to consider the two issues simultaneously. The resulting ‘fused’ model is used to illustrate several difficulties which result from an intuitive synthesis of the independent solutions of the production problem and the investment problem. An integrated model is presented representing a centralized simultaneous solution for decision variables from the two functional fields. The paper compares and contrasts the synthesis of separate functional models to the decomposition of a simultaneous model of those functional areas. A result of this comparison is a theoretical justification for operating budgets and revenue targets as organizational mechanisms for achieving coordinated plans among decentralized planning units. Further, the set of conditions are identified under which the two approaches to simultaneous decision making are equivalent.     

基于持续运营机会约束的竞争设施点选址研究——一种有效的实数编码遗传求解算法

竞争设施点选址是空间经济、区域发展、组合优化和系统工程的重要课题之一。本文以市场份额最大化为目标,研究了基于持续运营机会约束的竞争设施点选址问题,并给出了一种有效的实数编码遗传求解算法。在求解模型方面,首先假定运营成本是竞争设施点规模大小的函数,并对设施点持续运营概率进行机会约束,借鉴引力模型建立竞争设施点选址-设计问题的非线性混合整数规划模型。其次,考虑到选址变量和规模变量的数值类型,以及编码变换问题,设计了一种实数编码遗传求解算法。通过数值实验表明,对不同规模问题的实际计算结果,该算法可以在较短时间内获得最优解,可行解和精确解之间误差小于0.5%,相关比较分析也讨论了该算法的优越性和实用性,为竞争设施点选址问题的研究提供了不同的视角和实用求解算法。     

Assessing the impact of uncertainty and the level of aggregation in case mix planning

In this article, we present a framework for evaluating the impact of uncertainty and the use of different aggregation levels in case mix planning on the quality of strategic decisions regarding the case mix of a hospital. In particular, we analyze the effect of modeling (i) demand, (ii) resource use, and (iii) resource availability as stochastic input parameters on the performance of case mix planning models. In addition, the consequences of taking the weekly structure with inactive days without surgeries into account are assessed (iv). The purpose of this paper is to provide a guideline for the decision-maker planning the case mix on the consideration of stochastic aspects and different aggregation levels. We formulate a mixed integer programming model for case mix planning along with different stochastic and deterministic extensions. The value of the different extensions is analyzed using a factorial design. The resulting stochastic models are solved using sample average approximation. Simulation is used to evaluate the strategies derived by the different models using real-world data from a large German hospital. We find that highly aggregated basic case mix planning models can overestimate the objective value by up to 10% and potentially lead to biased results. Refining the problem decreased the gap between projected case mix planning results and simulated results considerably and led to improved solutions.