Multiple dependent state repetitive sampling plans with or without auxiliary variable

In this article, a new variable acceptance sampling plan has been developed using the multiple dependent state repetitive sampling scheme for the normal distribution. The plan parameters have been determined so as to minimize the average sample number while satisfying the producer's and the consumer's risks under the operating characteristic function. The multiple dependent state repetitive sampling scheme has also been extended to the case of utilizing an auxiliary variable. The proposed sampling plans are compared with the existing sampling plans.     

A two-stage group sampling plan based on truncated life tests for a general distribution

A two-stage group acceptance sampling plan based on a truncated life test is proposed, which can be used regardless of the underlying lifetime distribution when multi-item testers are employed. The decision upon lot acceptance can be made in the first or second stage according to the number of failures from each group. The design parameters of the proposed plan such as number of groups required and the acceptance number for each of two stages are determined independently of an underlying lifetime distribution so as to satisfy the consumer's risk at the specified unreliability. Single-stage group sampling plans are also considered as special cases of the proposed plan and compared with the proposed plan in terms of the average sample number and the operating characteristics. Some important distributions are considered to explain the procedure developed here.     

Acceptance sampling plans for linear profiles with one-sided specifications

In this study, we propose three new sampling plans based on yield index C_puA for linear profiles with one-sided specifications, including the resubmitted sampling plan, the repetitive group sampling plan, and the multiple dependent state repetitive sampling plan. The operating characteristic functions of our proposed sampling plans are developed. The plan parameters of our proposed sampling plans are determined through nonlinear optimization. The plan parameters are reported for various combinations of acceptable quality level and limiting quality level. The three sampling plans are compared with the existing single sampling plan in terms of the average sample number. A real example is used to illustrate the applications.     

Designing Variables Sampling Plans with Process Loss Consideration

For the implementation of an acceptance sampling plan, a problem the quality practitioners have to deal with is the determination of the critical acceptance values and inspection sample sizes that provide the desired levels of protection to both vendors and buyers. Traditionally, most acceptance sampling plans focus on the percentage of defective products instead of considering the process loss, which doesn't distinguish among the products that fall within the specification limits. However, the quality between products that fall within the specification limits may be very different. So how to design an acceptance sampling plan with process loss consideration is necessary. In this article, a variables sampling plan based on L _e is proposed to handle processes requiring low process loss. The required sample sizes n and the critical acceptance value c with various combination of acceptance quality level are tabulated. The proposed sampling plan provides a feasible policy, which can be applied to products requiring low process loss where classical sampling plans cannot be applied.     

Designing a multiple state repetitive group sampling plan based on the coefficient of variation

A multiple state repetitive group sampling (MSRGS) plan is developed on the basis of the coefficient of variation (CV) of the quality characteristic which follows a normal distribution with unknown mean and variance. The optimal plan parameters of the proposed plan are solved by a nonlinear optimization model, which satisfies the given producer's risk and consumer's risk at the same time and minimizes the average sample number required for inspection. The advantages of the proposed MSRGS plan over the existing sampling plans are discussed. Finally an example is given to illustrate the proposed plan.     

Design of acceptance sampling plan using a modified EWMA statistic

In this paper, a modified exponentially weighted moving average (EWMA) statistic is proposed. The approximate distribution of the proposed modified EWMA statistic is derived. A variable acceptance sampling plan is designed using the proposed EWMA statistic. The plan parameters of the proposed sampling plan are determined such that the given producer's risk and consumer's risk are satisfied. The efficiency of the proposed plan based on the new EWMA statistic is compared with the existing EWMA plan in terms of the sample size required. The application of the proposed plan is given with the help of an example.     

Improved attribute acceptance sampling plans based on maxima nomination sampling

This paper demonstrates the use of maxima nomination sampling (MNS) technique in design and evaluation of single AQL, LTPD, and EQL acceptance sampling plans for attributes. We exploit the effect of sample size and acceptance number on the performance of our proposed MNS plans using operating characteristic (OC) curve. Among other results, we show that MNS acceptance sampling plans with smaller sample size and bigger acceptance number perform better than commonly used acceptance sampling plans for attributes based on simple random sampling (SRS) technique. Indeed, MNS acceptance sampling plans result in OC curves which, compared to their SRS counterparts, are much closer to the ideal OC curve. A computer program is designed which can be used to specify the optimum MNS acceptance sampling plan and to show, visually, how the shape of the OC curve changes when parameters of the acceptance sampling plan vary. Theoretical results and numerical evaluations are given.     

Double and group acceptance sampling plan for truncated life test based on inverse log-logistic distribution

This paper introduces a double and group acceptance sampling plans based on time truncated lifetimes when the lifetime of an item follows the inverse log-logistic (ILL) distribution with known shape parameter. The operating characteristic function and average sample number (ASN) values of the double acceptance sampling inspection plan are provided. The values of the minimum number of groups and operating characteristic function for various quality levels are obtained for a group acceptance sampling inspection plan. A comparative study between single acceptance sampling inspection plan and double acceptance sampling inspection plan is carried out in terms of sample size. One simulated example and four real-life examples are discussed to show the applicability of the proposed double and group acceptance sampling inspection plans for ILL distributed quality parameters.     

Optimal design of repetitive group sampling plans for Weibull and gamma distributions with applications and comparison to the Birnbaum–Saunders distribution

In this paper, we propose a multiple deferred state repetitive group sampling plan which is a new sampling plan developed by incorporating the features of both multiple deferred state sampling plan and repetitive group sampling plan, for assuring Weibull or gamma distributed mean life of the products. The quality of the product is represented by the ratio of true mean life and specified mean life of the products. Two points on the operating characteristic curve approach is used to determine the optimal parameters of the proposed plan. The plan parameters are determined by formulating an optimization problem for various combinations of producer's risk and consumer's risk for both distributions. The sensitivity analysis of the proposed plan is discussed. The implementation of the proposed plan is explained using real-life data and simulated data. The proposed plan under Weibull distribution is compared with the existing sampling plans. The average sample number (ASN) of the proposed plan and failure probability of the product are obtained under Weibull, gamma and Birnbaum–Saunders distributions for a specified value of shape parameter and compared with each other. In addition, a comparative study is made between the ASN of the proposed plan under Weibull and gamma distributions.     

Acceptance Sampling Plans from Truncated Life Tests Based on the Birnbaum–Saunders Distribution for Percentiles

Time to failure due to fatigue is one of the common quality characteristics in material engineering applications. In this article, acceptance sampling plans are developed for the Birnbaum–Saunders distribution percentiles when the life test is truncated at a pre-specified time. The minimum sample size necessary to ensure the specified life percentile is obtained under a given customer's risk. The operating characteristic values (and curves) of the sampling plans as well as the producer's risk are presented. The R package named spbsq is developed to implement the developed sampling plans. Two examples with real data sets are also given as illustration.     

Selection of conditional sampling plans for given AQL and LQL

This paper presents procedures and tables for the selection of conditional sampling plans, viz. conditional double sampling plan, chain-deferred sampling plan, link sampling plan, and ChSP-4A chain sampling plan for given acceptable quality level (AQL), producer's risk, limiting quality level and consumer's risk giving minimum sample size at AQL under the conditions of the Poisson model for the operating characteristic curve.     

New acceptance sampling plans based on life tests for Birnbaum–Saunders distributions

In this paper, we consider the Birnbaum–Saunders distribution as a life model to develop various acceptance sampling schemes based on the truncated life tests. We develop the double sampling plan and determine the design parameters satisfying both the producer's and consumer's risks simultaneously for the specified reliability levels in terms of the mean ratio to the specified life. We also propose a group sampling plan and determine the parameters by the above-mentioned two-point method. Tables are constructed for the proposed sampling plans and results are explained with examples.     

Link sampling for attributes

A few lot-by-lot acceptance sampling procedures for attributes are proposed as alternatives to the usual double sampling. In these schemes whenever a second sample is needed, the sample information from neighbouring lots is used. The new plans have the DC identical to that of the comparable double sampling plan. The primary advantage of these plans is a reduction in cost due to a smaller ASN. An empirical study which investigates the effect of sudden shifts in quality level on the probability of acceptance and ARL under the proposed plans is included     

Matching Performance of Continuous Sampling Plans with Single Sampling Plans

Single sampling plans are widely used for appraising incoming product quality. However, for situations where a continuous product flow exists, lot-by-lot demarcations may not exist, and it may be necessary to use alternate procedures, such as CSP-1, for continuous processes. In this case, one would like to be able to understand how average performance of the continuous sampling procedures compares to the more commonly used single sampling plans.

In this study, a model is devised which can be used to relate plan performance between single sample lot acceptance procedures and Dodge's(1943) CSP-1 continuous sampling plan. It is shown that it is generally not possible to match up performance based upon operating characteristic curve expressions for the two plans. Instead, the plans are matched by equating expressions for π(p), the long run proportion of product which is accepted, under both procedures. This is shown to be equivalent to matching up properties on an average outgoing quality basis. The methodology may be extended for any derivative plan under MIL-STD-1235B (1982), the military standard for continuous acceptance sampling.     

Time-truncated attribute sampling plans using EWMA for Weibull and Burr type X distributions

Acceptance sampling, widely used in various production industries, is a very vital tool of quality control. In this paper, a new attribute acceptance-sampling plan is developed based on the exponentially weighted moving average statistic under a time-truncated life test when the product lifetime follows the Weibull distribution or the Burr type X distribution. The performance measures such as the probability of acceptance and the average sample number are derived. Tables are constructed for the selection of optimal parameters of the proposed sampling plan so as to minimize the average sample number satisfying the producer's and the consumer's risks. Illustrative example is also given for the application of the proposed plan. It is also shown that the proposed plan requires a smaller sample size compared to the single sampling plan.     

Optimal design of variable acceptance sampling plans for mixture distribution

ABSTRACT

The paper investigates the design of single and sequential variable acceptance sampling plans for a mixture distribution. Mixture distributions are seen in many practical problems such as life testing experiments of electronic components and clinical trials. The sampling plans for this kind of situations are not well addressed in the literature. We first propose a single sampling plan for a distribution which is a mixture of two exponential distributions. An optimization problem which minimizes the total cost of testing at given producer's and consumer's risks is solved to obtain the plan parameters. Two different sequential sampling plans are also defined and plan parameters are obtained by solving corresponding optimization problems. Finally, a case study, a simulation study and a sensitivity analysis are presented to illustrate our sampling plans.     

A New Design on Attributes Single Sampling Plans

In this article, two new approaches are introduced to design attributes single plans, and the corresponding models are constructed separately. For Approach I, an algorithm is proposed to design sampling plans by setting a goal function to fulfill the two-point conditions on the operating characteristic curve. For Approach II, the plan parameters are solved by a nonlinear optimization model which minimizes the integration of the probability of acceptance in the interval from the producer's risk quality to the consumer's risk quality. Then numerical examples and discussions based on numerical computation results are given to illustrate the approaches, and tables of the designed plans under various conditions are provided. Moreover, a fact is given to be proved that there is a relation between the conventional design and the new approaches.     

Modified tables for the selection of qss–1 quick switching system for a given (aql,lql)

This paper presents a set of new tables and procedures for the selection of the following three types of Quick Switching (QS) systems for a given Acceptable Quality Level (AQL), Limiting Quality Level (LQL), producer's risk and consumer's risk.

(1) A Single sampling QS system with equal sample sizes but with different acceptance numbers

(2) A Single sampling QS system with two different sample sizes but with same acceptance number and

(3) A QS systen with double sampling normal inspection and single sampling tightened inspection

The third type of QS systen is the one newly presented in this paper. The tables provide unique plans for a given set of conditions as well as providing a smaller sample size or a smaller sum of Average Sample Numbers(ASN) at the AQL and LQL     

A flexible sampling scheme for variables inspection with loss consideration

This article develops a variables sampling scheme for resubmitted lots by incorporating the concept of Taguchi loss function. The probability of lot acceptance is derived based on the exact sampling distribution and two-point condition on operating characteristic curve is used to determine the plan parameters that meet both the producer's and consumer's quality and risk requirements. Moreover, the performance of the proposed variables resubmitted sampling plan is investigated and compared with the classical variables single sampling plan. The results indicate that the developed resubmitted sampling plan can provide the same protection with less inspection when the submitted lot is good enough. Tables of the plan parameters under various conditions are provided and the use of the proposed plan is also illustrated with an example.