Augmented Box-Behnken Designs for Fitting Third-Order Response Surfaces

Box-Behnken designs are popular with experimenters who wish to estimate a second-order model, due to their having three levels, their simplicity and their high efficiency for the second-order model. However, there are situations in which the model is inadequate due to lack of fit caused by higher-order terms. These designs have little ability to estimate third-order terms. Using combinations of factorial points, axial points, and complementary design points, we augment these designs and develop catalogues of third-order designs for 3–12 factors. These augmented designs can be used to estimate the parameters of a third-order response surface model. Since the aim is to make the most of a situation in which the experiment was designed for an inadequate model, the designs are clearly suboptimal and not rotatable for the third-order model, but can still provide useful information.     

On Some Two- and Three-dimensional D-minimax Designs for Estimating Slopes of a Third-order Response Surface

Design of experiments is considered for the situation where estimation of the slopes of a response surface is the main interest. Under the D-minimax criterion, the objective is to minimize the generalized variance of the estimated axial slopes at a point maximized over all points in the region of interest in the factor space. For the third-order model over spherical regions, the D-minimax designs are derived in two and three dimensions. The efficiencies of some two- and three-dimensional designs available in the literature are also investigated.     

Fifth order rotability

In this paper, conditions for a set of points to form a rotatable design of order five in three dimensions have been worked out. These conditions form a basis for obtaining a set of rotatable designs of order five. An attempt has been made to generalise these results with partial success.     

Conditions for fourth order rotatability in K dimensions

In this paper, conditions for a set of points to form a rotatable design of order four have been worked out. These condi- tions form the basis for obtaining a set of rotatable designs of order four.     

Robust first-order rotatable lifetime improvement experimental designs

Experimental designs are widely used in predicting the optimal operating conditions of the process parameters in lifetime improvement experiments. The most commonly observed lifetime distributions are log-normal, exponential, gamma and Weibull. In the present article, invariant robust first-order rotatable designs are derived for autocorrelated lifetime responses having log-normal, exponential, gamma and Weibull distributions. In the process, robust first-order D-optimal and rotatable conditions have been derived under these situations. For these lifetime distributions with correlated errors, it is shown that robust first-order D-optimal designs are always robust rotatable but the converse is not true. Moreover, it is observed that robust first-order D-optimal and rotatable designs depend on the respective error variance–covariance structure but are independent from these considered lifetime response distributions.     

Some new augmented fractional Box–Behnken designs

The augmented Box–Behnken designs are used in the situations in which Box–Behnken designs (BBDs) could not estimate the response surface model due to the presence of third-order terms in the response surface models. These designs are too large for experimental use. Usually experimenters prefer small response surface designs in order to save time, cost, and resources; therefore, using combinations of fractional BBD points, factorial design points, axial design points, and complementary design points, we augment these designs and develop new third-order response surface designs known as augmented fractional BBDs (AFBBDs). These AFBBDs have less design points and are more efficient than augmented BBDs.     

Fourth order rotatability

Fourth order rotatable designs are discussed. A general k, design moment inequality is given. The variance function for two-factor designs is derived, and plotted for a specific design. A minimum point set requirement for two-factor designs is established, thus enabling one to form an infinity of such designs. Some difficulties in obtaining deLigns for k>2 are described. Some questions are posed for future work.     

Sequential asymmetric third order rotatable designs (SATORDs)

Rotatable designs that are available for process/ product optimization trials are mostly symmetric in nature. In many practical situations, response surface designs (RSDs) with mixed factor (unequal) levels are more suitable as these designs explore more regions in the design space but it is hard to get rotatable designs with a given level of asymmetry. When experimenting with unequal factor levels via asymmetric second order rotatable design (ASORDs), the lack of fit of the model may become significant which ultimately leads to the estimation of parameters based on a higher (or third) order model. Experimenting with a new third order rotatable design (TORD) in such a situation would be expensive as the responses observed from the first stage runs would be kept underutilized. In this paper, we propose a method of constructing asymmetric TORD by sequentially augmenting some additional points to the ASORDs without discarding the runs in the first stage. The proposed designs will be more economical to obtain the optimum response as the design in the first stage can be used to fit the second order model and with some additional runs, third order model can be fitted without discarding the initial design.KEYWORDS: Response surface methodology, rotatability, orthogonal transformation, asymmetric, sequential experimentation, third order designs     

Experimental designs when there are one or more factor constraints

In response surface methodology, designs of orders one or two are often needed such that some or all the factor levels satisfy one or more linear constraints. A method is discussed for obtaining such designs by projection of a standard design onto the constraint hyperplane. It is shown that a projected design obtained from a rotatable design is also rotatable, and for a rotatable design that is also orthogonal (in particular any orthogonal first-order design) a least squares analysis carried out on the generating design supplies a least squares solution for the constrained design subject to the constraints. Some useful properties of the generating design, such as orthogonal blocking and fractionation are retained in the projected design. Some second-order mixture designs generated by two-level factorials are discussed.     

On D-optimal robust second order slope-rotatable designs

Das and Park (2006) introduced slope-rotatable designs overall directions for correlated observations which is known as A-optimal robust slope-rotatable designs. This article focuses D-optimal slope-rotatable designs for second-order response surface model with correlated observations. It has been established that robust second-order rotatable designs are also D-optimal robust slope-rotatable designs. A class of D-optimal robust second-order slope-rotatable designs has been derived for special correlation structures of errors.     

A fourth order rotatable design in four dimensions

Patel and Arap Koske (1985) gave the necessary and sufficient conditions for a set of points to form a rotatable design of order four, A set of 256 points for four factors which satisfies these conditions is given in this paper.     

Second-Order Response Surface Model with Neighbor Effects

This article considers the second-order response surface model in which the experimental units, i.e., plots experience the neighbor effects from immediate left and right neighboring plots assuming the plots to be placed adjacent linearly with no gaps. Conditions have been derived for the estimation of coefficients of second-order response surface model. A method of constructing designs for fitting second-order response surface in the presence of neighbor effects has been developed. The designs so obtained are found to be rotatable.     

Response Surface Designs Where Levels of Some Factors are Difficult to Change

This article considers response surface designs in which the number of levels of some of the factors are constrained. Two general types of designs are examined: CUBE designs and STAR designs. The specific factor levels are chosen to give variance contours with a high level of sphericity, thus providing designs that are close to rotatable.     

Conditions of Slope-Rotatability for Third-Order Polynomial Regression Models

In experimental design for response surface analysis, it is sometimes of interest to estimate the difference of responses at two points. If differences at points close together are involved, the design that reliably estimates the slope of the response surface is important. In particular, Hader and Park (1978 Hader , R. J. , Park , S. H. ( 1978 ). Slope-rotatable central composite designs . Technometrics 20 : 413 – 417 .[Taylor & Francis Online], [Web of Science ®] , [Google Scholar]) suggested the concept of slope-rotatability and studied slope rotatable central composite designs. Until now, many response surface designs including central composite designs have been suggested for fitting second order response surface models. However, we often need to fit third-order polynomial regression models. In this article, we suggest extended central composite designs (ECCDs) to fit third-order models and find the necessary and sufficient conditions for slope-rotatability over all directions in the third-order polynomial models.     

A fourth order rotatable design in three dimensions

The necessary and sufficient conditions for a set of points to form a rotatable design of order four have been given by Patel and Arapkoske (1985). One such set of 104 points for three factors which satisfies these conditions is given in this paper.     

Modified second-order slope rotatable designs with equi-spaced levels

In this paper, a new method of construction of modified second-order slope rotatable designs with equi-spaced levels using central composite designs and balanced incomplete block designs is suggested.     

Small,balanced, efficient and near rotatable central composite designs

Standard central composite designs for fitting second-order models usually have a large number of design points, especially when the number of factors under consideration is large. In this paper we propose small, balanced and near rotatable central composite designs reducing the design's size and maintaining the ability to estimate all the model parameters. We list the best designs we identified to accommodate 4?k?9$4?k?9$ experimental factors. A detailed comparison between our findings and already known second-order designs has also been made.     

Partial duplication in two-level fractional factorial designs

Most fractional factorial designs have no replicated points and thus do not provide an estimate for pure error. The construction methods for orthogonal main-effect plan in the literature usually do not produce designs with duplicate points. However, it is possible to combine four fractions to provide a set of duplicate points without sacrificing the orthogonality of main effects. This paper proposes two techniques of this idea to produce designs with replicate points in two-level fractional factorial designs.     

On The Optimal Choice of Cube and Star Replications in Restricted Second-Order Designs

This article examines the central composite design in which some of the experimental runs are replicated. Three different classes of N-point designs are compared using the criterion of Schur's ordering under orthogonality, rotatablity, and slope- rotatablity conditions. The response surface designs with the star portion replicated seem to have more potential than others under orthogonality condition, while the designs with the cube portion replicated is preferable to the designs with their star portion or only the center point replicated under rotatable and slope-rotatable conditions.     

Robustness of some designs against missing data

This article studies the robustness of several types of designs against missing data. The robustness of orthogonal resolution III fractional factorial designs and second-order rotatable designs is studied when a single observation is missing. We also study the robustness of balanced incomplete block designs when a block is missing and of Youden square designs when a column is missing.