Simulated annealing procedure for scheduling competing tasks in flexible manufacturing

This paper presents a simulated annealing SA procedure heuristic for the problem of scheduling N tasks on a machine equipped with an automatic tool changer to minimize the makespan time. The problem is first formulated as a symmetric travelling salesman problem TSP . A local search heuristic procedure is developed, then embedded into SA algorithm to enhance its performance. The implemented SA heuristic has the following features: an exponential acceptance function with non-monotonic cooling schedule, heuristic pre-processing, and a neighbourhood of changing the sequence of a small number of tasks and named the k-interchange procedure. The algorithm is compared with an exact solution method on a set of practical-sized problems. The proposed algorithm performed very well in terms of solution quality and computation time.     

一种差异工件单机批调度问题的蚁群优化算法

由于在利用蚁群算法构建差异工件(即工件有尺寸差异)单机批调度问题的解时,批的加工时间是不确定的.从而不能类似于经典调度问题的蚁群算法把批加工时间的倒数作为蚁群算法中的启发式信息,引入批的利用率和批的负载均衡率作为蚁群算法中的启发式信息,提出了JACO(ant colony optimization based a job sequence)和BACO(ant colony optimization based a batch sequence)两种蚁群优化算法.在算法JACO中,解的编码为工件序列,它对应着用BF(best fit)分批规则生成的调度方案,信息素代表工件间的排列顺序;在算法BACO中,解的编码为批序列,信息素代表工件间的批相关性,由此信息素通过中间信息素量来构造相应的解,并引入特定的局部优化策略,提高了算法的搜索效率.实验表明,与以往文献中的SA(simula-ted annealing)、GA(genetic algorithm)算法以及FFLPT(first-fit longest processing time)、BFLPT (best-fit longest processing time)启发式规则相比,算法JACO和BACO明显优于它们,且BACO算法比JACO算法效果更好.     

A pairwise interchange algorithm for parallel machine scheduling

This paper considers the problem of non-preemptive scheduling n tasks on m identical parallel processors to minimize makespan for simultaneous arrivals. Based on a pairwise interchange method, an efficient algorithm ispresented which is able to give a near-optimal schedule in a short time through suitable pairwise interchange between tasks, after an initial solution is constructed. The behaviour of the algorithm is discussed. Testing results prove its high performance in comparison with available simple heuristic procedures. Finally, the algorithm is generalized for the problems of non-identical processors and non-simultaneous arrivals.     

O(m2) ALGORITHMS FOR THE TWO AND THREE SUBLOT LOT STREAMING PROBLEM

Lot streaming is the process of splitting a job or lot into sublots to reduce its makespan on a sequence of machines. The goal in the lot streaming problem is to find the optimal size of each sublot that will minimize the makespan. The makespan is defined as the time the last sublot completes its processing on the last machine. If the sizes of these sublots are restricted to remain the same on all machines, the solution is called a consistent sublot solution. However, if the sizes of the sublots are allowed to vary, the solution is referred to as a nonconsistent or variable sublot solution. Also, if the machines must be in operation continuously from the first to the last sublot, the solution is a no idling solution. When setups are explicitly considered in the problem, there will be two cases. If setups on each machine require some portion of the first sublot be present by the machine, the problem is referred to as the attached setup time problem. If setups can be performed ahead of time before the first sublot reaches the particular machine, the corresponding problem is referred to as the detached setup problem. Finally, if the machines are allowed to be idle between the processing of sublots, the resultant solution is an intermittent idling solution. In this paper, the consistent sublot lot streaming problem with intermittent idling and no setups is discussed. The models developed also assume that the number of sublots are fixed and known. The m machine two sublot lot streaming problem is reviewed. An algorithm for the three sublot, m machine problem is derived using a network representation of the problem. The complexity of the algorithm is O (m²). Finally, using the insights from three sublot problem, a heuristic algorithm is provided for the m machine, n sublot problems. The results on the proposed heuristic are very encouraging; average percent deviation from optimal makespan is approximately at 0.76% on 155 randomly generated problems with different m and n values.     

Multimode time-cost-robustness trade-off project scheduling problem under uncertainty

The time/cost trade-off problem is a well-known project scheduling problem that has been extensively studied. In recent years, many researchers have begun to focus on project scheduling problems under uncertainty to cope with uncertain factors, such as resource idleness, high inventory, and missing deadlines. To reduce the disturbance from uncertain factors, the aim of robust scheduling is to generate schedules with time buffers or resource buffers, which are capped by project makespan and project cost. This paper addresses a time-cost-robustness trade-off project scheduling problem with multiple activity execution modes under uncertainty. A multiobjective optimization model with three objectives (makespan minimization, cost minimization, and robustness maximization) is constructed and three propositions are proposed. An epsilon-constraint method-based genetic algorithm along with three improvement measures is designed to solve this NP-hard problem and to develop Pareto schedule sets, and a large-scale computational experiment on a randomly generated dataset is performed to validate the effectiveness of the proposed algorithm and the improvement measures. The final sensitivity analysis of three key parameters shows their distinctive influences on the three objectives, according to which several suggestions are given to project managers on the effective measures to improve the three objectives.

     

Analysis of antithetic sequences in flowshop scheduling to minimize makespan

The antithetic properties of flowshop sequences are investigated to improve the classical Monte Carlo method for solving the n -job, m -machine problem with minimization of makespan. The major issues considered are (1) establishing a negative correlation of the makespan values of forward and reverse sequences; (2) developing the Antithetical Monte Carlo (AMC) method, which can be used to quickly estimate the mean of the makespan distribution by exploiting the antithetic property of sequences; (3) using AMC to find low makespan values; (4) determining a threshold value of makespan beyond which it would be likely to find an optimal or near optimal makespan when reversing a sequence. Statistical tests indicate that the performance of AMC is superior to that of the classical Monte Carlo method. Possible applications of this concept are discussed including extensions to other mathematical problems with antithetic properties.     

A solution framework for the multi-mode resource-constrained cross-dock scheduling problem

In this paper we propose a framework for shift-level container scheduling and resource allocation decisions at a cross-dock facility. The Multi-Mode Resource-Constrained Cross-Dock Scheduling Problem (MRCDSP) approach minimizes material flow and schedules inbound and outbound containers to dock-doors such that the total processing time is minimized subject to the resource constraints at the cross-dock. While container scheduling and resource allocation problems at cross-dock facilities have been studied previously in isolation, our work is the first to consider a complete view of cross-dock operations providing optimal container to dock-door allocation, and a makespan minimizing schedule of containers to the cross-dock. We present a comprehensive framework that includes identification of container clusters to reduce the problem size, a container-to-dock-door assignment algorithm, and a container clusters scheduling model that is solvable for practically sized problems. In a comparative numeric study based on data simulating a cross-dock facility, our approach is shown to outperform current practice, reducing the average time required for processing a set of containers by 37% and reducing the weighted-distance material traveled within the cross-dock by 45%.     

Optimal semi-online algorithm for scheduling with rejection on two uniform machines

In this paper we consider a semi-online scheduling problem with rejection on two uniform machines with speed 1 and s≥1, respectively. A sequence of independent jobs are given and each job is characterized by its size (processing time) and its penalty, in the sense that, jobs arrive one by one and can be either rejected by paying a certain penalty or assigned to some machine. No preemption is allowed. The objective is to minimize the sum of the makespan of schedule, which is yielded by all accepted jobs and the total penalties of all rejected ones. Further, two rejection strategies are permitted thus an algorithm can propose two different schemes, from which the better solution is chosen. For the above version, we present an optimal semi-online algorithm H that achieves a competitive ratio ρ _H (s) as a piecewise function in terms of the speed ratio s.     

A bicriteria approach to scheduling a single machine with job rejection and positional penalties

Single machine scheduling problems have been extensively studied in the literature under the assumption that all jobs have to be processed. However, in many practical cases, one may wish to reject the processing of some jobs in the shop, which results in a rejection cost. A solution for a scheduling problem with rejection is given by partitioning the jobs into a set of accepted and a set of rejected jobs, and by scheduling the set of accepted jobs among the machines. The quality of a solution is measured by two criteria: a scheduling criterion, F1, which is dependent on the completion times of the accepted jobs, and the total rejection cost, F2. Problems of scheduling with rejection have been previously studied, but usually within a narrow framework—focusing on one scheduling criterion at a time. This paper provides a robust unified bicriteria analysis of a large set of single machine problems sharing a common property, namely, all problems can be represented by or reduced to a scheduling problem with a scheduling criterion which includes positional penalties. Among these problems are the minimization of the makespan, the sum of completion times, the sum and variation of completion times, and the total earliness plus tardiness costs where the due dates are assignable. Four different problem variations for dealing with the two criteria are studied. The variation of minimizing F1+F2 is shown to be solvable in polynomial time, while all other three variations are shown to be $\mathcal{NP}$ -hard. For those hard problems we provide a pseudo polynomial time algorithm. An FPTAS for obtaining an approximate efficient schedule is provided as well. In addition, we present some interesting special cases which are solvable in polynomial time.     

Semi-online scheduling on two identical machines with rejection

In this paper we consider two semi-online scheduling problems with rejection on two identical machines. A sequence of independent jobs are given and each job is characterized by its size (processing time) and its penalty, in the sense that, jobs arrive one by one and can be either rejected by paying a certain penalty or assigned to some machine. No preemption is allowed. The objective is to minimize the sum of the makespan of schedule, which is yielded by all accepted jobs and the total penalties of all rejected ones. In the first problem one can reassign several scheduled jobs in rejection tache, in the second a buffer with length k is available in rejection tache. Two optimal algorithms both with competitive ratio $\frac{3}{2}$ are presented.     

A memetic differential evolution algorithm for energy-efficient parallel machine scheduling

This paper considers an energy-efficient bi-objective unrelated parallel machine scheduling problem to minimize both makespan and total energy consumption. The parallel machines are speed-scaling. To solve the problem, we propose a memetic differential evolution (MDE) algorithm. Since the problem involves assigning jobs to machines and selecting an appropriate processing speed level for each job, we characterize each individual by two vectors: a job-machine assignment vector and a speed vector. To accelerate the convergence of the algorithm, only the speed vector of each individual evolves and a list scheduling heuristic is applied to derive its job-machine assignment vector based on its speed vector. To further enhance the algorithm, we propose efficient speed adjusting and job-machine swap heuristics and integrate them into the algorithm as a local search approach by an adaptive meta-Lamarckian learning strategy. Computational results reveal that the incorporation of list scheduling heuristic and local search greatly strengthens the algorithm. Computational experiments also show that the proposed MDE algorithm outperforms SPEA-II and NSGA-II significantly.     

A genetic algorithm for scheduling on a single machine with set-up times and due dates

This paper presents a genetic algorithm for a single machine-scheduling problem with the objective of minimizing total tardiness. Each job has its own due date and the set-up times are sequence dependent. The parameters of the genetic algorithm are determined by a statistical method. For small problems, the solutions given by the proposed method are compared with solutions provided by a commercial package, and for larger problems, with those obtained by a heuristic proposed in the literature.     

A novel discrete artificial bee colony algorithm for the hybrid flowshop scheduling problem with makespan minimisation

The hybrid flowshop scheduling (HFS) problem with the objective of minimising the makespan has important applications in a variety of industrial systems. This paper presents an effective discrete artificial bee colony (DABC) algorithm that has a hybrid representation and a combination of forward decoding and backward decoding methods for solving the problem. Based on the dispatching rules, the well-known NEH heuristic, and the two decoding methods, we first provide a total of 24 heuristics. Next, an initial population is generated with a high level of quality and diversity based on the presented heuristics. A new control parameter is introduced to conduct the search of employed bees and onlooker bees with the intention of balancing the global exploration and local exploitation, and an enhanced strategy is proposed for the scout bee phase to prevent the algorithm from searching in poor regions of the solution space. A problem-specific local refinement procedure is developed to search for solution space that is unexplored by the honey bees. Afterward, the parameters and operators of the proposed DABC are calibrated by means of a design of experiments approach. Finally, a comparative evaluation is conducted, with the best performing algorithms presented for the HFS problem under consideration, and with adaptations of some state-of-the-art metaheuristics that were originally designed for other HFS problems. The results show that the proposed DABC performs much better than the other algorithms in solving the HFS problem with the makespan criterion.     

An exchange heuristic for resource constrained scheduling with consideration given to opportunities for parallel processing

This paper describes a heuristic which produces efficient makespans for resource-constrained scheduling problems with parallel processing capabilities. This heuristic was initially developed for the scheduling of army battalion training exercises. The original heuristic has also been successfully applied to solve problems in project scheduling with limited resources, generalized job shop scheduling, and resource-constrained scheduling. The exchange heuristic requires an initial feasible solution upon which it improves the makespan by efficiently and systematically shuffling activities while maintaining feasibility. The method has recently been modified twice, termed the intelligent version and naive version, respectively, such that its ability to reduce the initial makespan is enhanced. In this study     

Scheduling with machine cost and rejection

In this paper we consider the scheduling problem with machine cost and rejection penalties. For this problem, we are given a sequence of independent jobs, each being characterized by its processing time (size) and its penalty. No machine is initially provided, and when a job is revealed the algorithm has the option to purchase new machines. Right when a new job arrives, we have the following choices: (i) reject it, in which case we pay its penalty; (ii) non-preemptively process it on an existing machine, which contributes to the machine load; (iii) purchase a new machine, and assign it to this machine. The objective is to minimize the sum of the makespan, the cost for purchasing machines, and the total penalty of all rejected jobs. For the small job case, (where all jobs have sizes no greater than the cost for purchasing one machine, and which is the generalization of the Ski-Rental Problem) we present an optimal online algorithm with a competitive ratio of 2.     

The permutation flow shop problem with blocking. A tabu search approach

This paper develops a fast tabu search algorithm to minimize makespan in a flow shop problem with blocking. Some properties of the problem associated with the blocks of jobs have been presented and discussed. These properties allow us to propose a specific neighbourhood of algorithms. Also, the multimoves are used that consist in performing several moves simultaneously in a single iteration and guide the search process to more promising areas of the solutions space, where good solutions can be found. It allow us to accelerate the convergence of the algorithm. Besides, a dynamic tabu list is proposed that assists additionally to avoid being trapped at a local optimum. The proposed algorithms are empirically evaluated and found to be relatively more effective in finding better solutions than attained by the leading approaches in a much shorter time. The presented ideas can be applied in many local search procedures.     

A single-machine learning effect scheduling problem with release times

In this paper, we investigate a single-machine problem with the learning effect and release times where the objective is to minimize the makespan. A branch-and-bound algorithm incorporating with several dominance properties and lower bounds is developed to derive the optimal solution. A heuristic algorithm is proposed to obtain a near-optimal solution. The computational experiments show that the branch-and-bound algorithm can solve instances up to 36 jobs, and the average error percentage of the proposed heuristic is less than 0.11%.     

An evaluation of flow-shop scheduling algorithms for makespan reduction in a stochastic environment

This paper addresses the problem of makespan reduction and improvement in related performance measures in the stochastic flow shop. The experimental design addresses the issues of the problem size in terms of the number of jobs and machines, the bottleneck location within the production facility, and the processing time distribution and sensitivity to variance. In other words, many of the assumptions that are typically made in the published literature are violated in favour of a more realistic production basis. Experiments are performed via simulation to examine the performance of several well known flow-shop scheduling algorithms and one new algorithm in this challenging environment. The authors conclude that distributional effects and bottleneck considerations can play a role in the performance of the various algorithms considered. This paper further indicates that the problem size also tends to drive the effectiveness of the scheduling strategies examined, and presents information regarding interesting interaction effects between the problem size and the other elements of experimental concern.     

自动化立体仓库中的储位分配及存取路径优化

储位分配和存取作业路径优化是仓储管理中的两个重要决策问题。本文研究如何在自动化立体仓库中对这两个问题进行同时决策。提出了一个混合整数规划模型对该问题进行优化建模,设计开发了一个基于有向连接图的两阶段优化算法对问题求初始解,并利用禁忌搜索算法对所求得的解进行改进。算法第一阶段解决储位分配问题,在此基础上第二阶段利用Hungarian算法对堆垛机的存取作业路径优化问题进行求解。最后利用实例对算法效率和精度进行分析评价,计算结果验证了算法的有效性。     

Single-machine scheduling problems with the effects of learning and deterioration

In this paper, we consider the single-machine scheduling problems with the effects of learning and deterioration. By the effects of learning and deterioration, we mean that job processing times are defined by functions of their starting times and positions in the sequence. It is shown that even with the introduction of learning effect and deteriorating jobs to job processing times, single-machine makespan and sum of completion times (square) minimization problems remain polynomially solvable, respectively. But for the following objective functions: the weighted sum of completion times and the maximum lateness, this paper proves that the WSPT rule and the EDD rule can construct the optimal sequence under some special cases, respectively.