Distribution-Free Exceedance CUSUM Control Charts for Location

Distribution-free (nonparametric) control charts can be useful to the quality practitioner when the underlying distribution is not known. A Phase II nonparametric cumulative sum (CUSUM) chart based on the exceedance statistics, called the exceedance CUSUM chart, is proposed here for detecting a shift in the unknown location parameter of a continuous distribution. The exceedance statistics can be more efficient than rank-based methods when the underlying distribution is heavy-tailed and/or right-skewed, which may be the case in some applications, particularly with certain lifetime data. Moreover, exceedance statistics can save testing time and resources as they can be applied as soon as a certain order statistic of the reference sample is available. Guidelines and recommendations are provided for the chart's design parameters along with an illustrative example. The in- and out-of-control performances of the chart are studied through extensive simulations on the basis of the average run-length (ARL), the standard deviation of run-length (SDRL), the median run-length (MDRL), and some percentiles of run-length. Further, a comparison with a number of existing control charts, including the parametric CUSUM chart and a recent nonparametric CUSUM chart based on the Wilcoxon rank-sum statistic, called the rank-sum CUSUM chart, is made. It is seen that the exceedance CUSUM chart performs well in many cases and thus can be a useful alternative chart in practice. A summary and some concluding remarks are given.     

The random intrinsic fast initial response of one-sided CUSUM charts

This article analyses the performance of a one-sided cumulative sum (CUSUM) chart that is initialized using a random starting point following the natural or intrinsic probability distribution of the CUSUM statistic. By definition, this probability distribution remains stable as the chart is used. The probability that the chart starts at zero according to this intrinsic distribution is always smaller than one, which confers on the chart a fast initial response feature. The article provides a fast and accurate algorithm to compute the in-control and out-of-control average run lengths and run-length probability distributions for one-sided CUSUM charts initialized using this random intrinsic fast initial response (RIFIR) scheme. The algorithm also computes the intrinsic distribution of the CUSUM statistic and random samples extracted from this distribution. Most importantly, no matter how the chart was initialized, if no level shifts and no alarms have occurred before time τ?>?0, the distribution of the run length remaining after τ is provided by this algorithm very accurately, provided that τ is not too small.     

On increasing the sensitivity of mixed EWMA–CUSUM control charts for location parameter

Control chart is an important statistical technique that is used to monitor the quality of a process. Shewhart control charts are used to detect larger disturbances in the process parameters, whereas cumulative sum (CUSUM) and exponential weighted moving average (EWMA) are meant for smaller and moderate changes. In this study, we enhanced mixed EWMA–CUSUM control charts with varying fast initial response (FIR) features and also with a runs rule of two out of three successive points that fall above the upper control limit. We investigate their run-length properties. The proposed control charting schemes are compared with the existing counterparts including classical CUSUM, classical EWMA, FIR CUSUM, FIR EWMA, mixed EWMA–CUSUM, 2/3 modified EWMA, and 2/3 CUSUM control charting schemes. A case study is presented for practical considerations using a real data set.     

Cusum procedure for monitoring variability

In this paper, a CUSUM procedure is given for monitoring for a decrease in the variance (process improvement) as well as a two-sided CUSUM which monitors for both increases and decreases in the variance. The observations are assumed to be independent and normally distributed. The procedure is based on the log¬arithm of the likelihood ratio of the probability density functions under the two competing hypotheses. Formulae that approximate the average run length of the CUSUM procedure for detecting an increase (or decrease) in the variance of a normal distribution are given. These formulae, when corrected for the overshoot from the boundary, provide a very accurate approximation     

Comparison of Confidence Intervals on Between Group Variance in Unbalanced Heteroscedastic One-Way Random Models

A computer algorithm for computing the alternative distributions of the Wilcoxon signed rank statistic under shift alternatives is discussed. An explicit error bound is derived for the numeric integration approximation to these distributions.

A nonparametric process control procedure in which the standard CUSUM procedure is applied to the Wilcoxon signed rank statistic is discussed. In order to implement this procedure, the distribution of the Wilcoxon statistic under shift of the underlying distribution from its point of symmetry needs to be computed. The average run length of the nonparametric and parametric CUSUM are compared.     

A HEWMA-CUSUM control chart for the Weibull distribution

The Weibull distribution is one of the most popular distributions for lifetime modeling. However, there has not been much research on control charts for a Weibull distribution. Shewhart control is known to be inefficient to detect a small shift in the process, while exponentially weighted moving average (EWMA) and cumulative sum control chart (CUSUM) charts have the ability to detect small changes in the process. To enhance the performance of a control chart for a Weibull distribution, we introduce a new control chart based on hybrid EWMA and CUSUM statistic, called the HEWMA-CUSUM chart. The performance of the proposed chart is compared with the existing chart in terms of the average run length (ARL). The proposed chart is found to be more sensitive than the existing chart in ARL. A simulation study is provided for illustration purposes. A real data is also applied to the proposed chart for practical use.     

A Markov-chain method for computing the run-length distribution of the self-starting cumulative sum scheme

We propose an analytic method for computing the run-length distribution of the cumulative sum (CUSUM) of Q statistics. The method is based on a model in which the operation of this CUSUM is embedded in a nonstationary, discrete-time Markov chain. The calculations of the method agree closely with those of Monte Carlo simulation, supporting the method's accuracy. Our results facilitate understanding the effectiveness of the CUSUM of Q statistics in detecting process mean shifts.     

New cumulative sum control charts for monitoring process variability

In this article, we propose new cumulative sum (CUSUM) control charts using the ordered ranked set sampling (RSS) and ordered double RSS schemes, with the perfect and imperfect rankings, for monitoring the variability of a normally distributed process. The run length characteristics of the proposed CUSUM charts are computed using the Monte Carlo simulations. The proposed CUSUM charts are compared in terms of the average and standard deviation of run lengths with their existing competitor CUSUM charts based on simple random sampling. It turns out that the proposed CUSUM charts with the perfect and imperfect rankings are more sensitive than the existing CUSUM charts based on the sample range and standard deviation. A similar trend is present when these CUSUM charts are compared with the fast initial response features. An example is also used to demonstrate the implementation and working of the proposed CUSUM charts.     

CUSUM charts for monitoring the mean of a multivariate Gaussian process

In this paper control charts for the mean of a multivariate Gaussian process are considered. Using the generalized likelihood ratio approach and the sequential probability ratio test under an additional constraint on the magnitude of the change various types of CUSUM control charts are derived. It is analyzed under which conditions these schemes are directionally invariant. These charts are compared with several other control schemes proposed in literature. The performance of the charts is studied based on the maximum average delay.     

Distribution-free cumulative sum and exponentially weighted moving average control charts based on the Wilcoxon rank-sum statistic using ranked set sampling for monitoring mean shifts

ABSTRACT

Whenever a practitioner is not sure about the underlying process distribution, alternative monitoring schemes that may be used are called nonparametric charts. A nonparametric scheme mostly used to monitor the difference in the means of two samples is called the Wilcoxon rank-sum (WRS). In this paper, we propose nonparametric (or distribution-free) cumulative sum and exponentially weighted moving average charts based on the WRS using ranked set sampling. We thoroughly discuss the performance of the proposed control charts in terms of run-length properties through intensive simulations. Moreover, we conduct an overall performance comparison using the relative mean index and a variety of quality loss functions (for instance, the average extra quadratic loss, average ratio of the average run-length and performance comparison index). The newly proposed charts have very attractive run-length properties and they have better overall performance than their counterparts. An illustrative example is given, as well as an easy-to-use table with optimal design parameters to aid practical implementation.     

Improved CUSUM charts for monitoring process mean

In this paper, we propose new cumulative sum (CUSUM) and Shewhart-CUSUM (SCUSUM) control charts for monitoring the process mean using ranked-set sampling (RSS) and ordered RSS (ORSS) schemes. The proposed CUSUM charts include the Crosier's CUSUM (CCUSUM) and Shewhart-CCUSUM (SCCUSUM) charts using RSS, and the CUSUM, CCUSUM, SCUSUM and SCCUSUM charts using ORSS. Moreover, fast initial response features are also attached with these CUSUM charts to improve their sensitivities for an initial out-of-control situation. Monte Carlo simulations are used to compute the run length characteristics of the proposed CUSUM charts. Upon comparing the run length performances of the CUSUM charts, it turns out that the proposed CUSUM charts are more sensitive than their existing counterparts. A real dataset is used to explain the implementation of the proposed CUSUM charts.     

An overview of risk-adjusted charts

Summary.  The paper provides an overview of risk-adjusted charts, with examples based on two data sets: the first consisting of outcomes following cardiac surgery and patient factors contributing to the Parsonnet score; the second being age–sex-adjusted death-rates per year under a single general practitioner. Charts presented include the cumulative sum (CUSUM), resetting sequential probability ratio test, the sets method and Shewhart chart. Comparisons between the charts are made. Estimation of the process parameter and two-sided charts are also discussed. The CUSUM is found to be the least efficient, under the average run length (ARL) criterion, of the resetting sequential probability ratio test class of charts, but the ARL criterion is thought not to be sensible for comparisons within that class. An empirical comparison of the sets method and CUSUM, for binary data, shows that the sets method is more efficient when the in-control ARL is small and more efficient for a slightly larger range of in-control ARLs when the change in parameter being tested for is larger. The Shewart p -chart is found to be less efficient than the CUSUM even when the change in parameter being tested for is large.     

Comparison of different control charts for a Weibull process with type-I censoring

Some control charts have been proposed to monitor the mean of a Weibull process with type-I censoring. One type of control charts is to monitor changes in the scale parameter because it indicates changes in the mean. With this approach, we compare different control charts such as Shewhart-type and exponentially weighted moving average (EWMA) charts based on conditional expected value (CEV) and cumulative sum (CUSUM) chart based on likelihood-ratio. A simulation approach is employed to compute control limits and average run lengths. The results show that the CUSUM chart has the best performance. However, the EWMA-CEV chart is recommendable for practitioners with its competitive performance and ease of use advantage. An illustrative example is also provided.     

CUSUM Chart with Transformed Exponential Data

Time Between Events (TBE) charts were proposed to monitor the time between events occur based on exponential distribution, and have been shown to be more effective than monitoring the fraction non conforming directly. In this article, we consider monitoring the TBE data with CUSUM scheme by transformation. The idea behind it is to transform the TBE data to normal, and then apply the CUSUM scheme for the approximate normal data. Several simple transformation methods are examined. The calculation of Average Run Length (ARL) with Markov chain approach is described. Comparative studies on the ARL performance show that the transformed CUSUM is superior to the X-MR (Moving Range) chart with transformation, the Cumulative Quantity Control (CQC) chart, and have comparable performance with exponential CUSUM charts. The design procedures of optimal CUSUM chart are also presented. This study provides another possible alternative for monitoring TBE data with easy design procedures and relatively good performance.     

A new adaptive EWMA control chart using auxiliary information for monitoring the process mean

The adaptive memory-type control charts, including the adaptive exponentially weighted moving average (EWMA) and cumulative sum (CUSUM) charts, have gained considerable attention because of their excellent speed in providing overall good detection over a range of mean shift sizes. In this paper, we propose a new adaptive EWMA (AEWMA) chart using the auxiliary information for efficiently monitoring the infrequent changes in the process mean. The idea is to first estimate the unknown process mean shift using an auxiliary information based mean estimator, and then adaptively update the smoothing constant of the EWMA chart. Using extensive Monte Carlo simulations, the run length profiles of the AEWMA chart are computed and explored. The AEWMA chart is compared with the existing control charts, including the classical EWMA, CUSUM, synthetic EWMA and synthetic CUSUM charts, in terms of the run length characteristics. It turns out that the AEWMA chart performs uniformly better than these control charts when detecting a range of mean shift sizes. An illustrative example is also presented to demonstrate the working and implementation of the proposed and existing control charts.     

CUSUM chart for detecting range shifts when monotonicity of likelihood ratio is invalid

It is often encountered in the literature that the log-likelihood ratios (LLR) of some distributions (e.g. the student t distribution) are not monotonic. Existing charts for monitoring such processes may suffer from the fact that the average run length (ARL) curve is a discontinuous function of control limit. It implies that some pre-specified in-control (IC) ARLs of these charts may not be reached. To guarantee the false alarm rate of a control chart lower than the nominal level, a larger IC ARL is usually suggested in the literature. However, the large IC ARL may weaken the performance of a control chart when the process is out-of-control (OC), compared with a just right IC ARL. To overcome it, we adjust the LLR to be a monotonic one in this paper. Based on it, a multiple CUSUM chart is developed to detect range shifts in IC distribution. Theoretical result in this paper ensures the continuity of its ARL curve. Numerical results show our proposed chart performs well under the range shifts, especially under the large shifts. In the end, a real data example is utilized to illustrate our proposed chart.     

Asymptotics of the run lengths of two control charts

The CUSUM control chart proposed by Page is a widely used in monitoring the quality of manufacturing processes. The Shiryayev-Roberts (S-R) control chart due to Shiryayev (1963) and Roberts (1988) is one of its competitors, This paper is concerned with the distribution properties of the run lengths of these two control charts. In context of continuous time, we first give the expansions of the higher moments of these run lengths. Then, we show that the asymptotic distributions of these run lengths are either some exponential distributions, or the distribution of the suprema of a standard Brownian motion, or some normal distributions, according to whether the μ<δ/2,μ =δ/2 and μ>δ/2. Here δ is the reference value of the above charts. Some similar results are also obtained in the context of discrete time.     

Measurement error effect on the CUSUM control chart

The performance of the cumulative sum (CUSUM) control chart for the mean when measurement error exists is investigated. It is shown that the CUSUM chart is greatly affected by the measurement error. A similar result holds for the case of the CUSUM chart for the mean with linearly increasing variance. In this paper, we consider multiple measurements to reduce the effect of measurement error on the charts performance. Finally, a comparison of the CUSUM and EWMA charts is presented and certain recommendations are given.     

EVVMA and cusum control charts in the presence of correlation

The statistical properties of control charts are usually evaluated under the assumption that the observations from the process are independent. For many processes however, observations which are closely spaced in time will be correlated. This paper considers EWMA and CUSUM control charts for the process mean when the observations are from an AR(1) process with additional random error. This simple model may be a reasonable model for many processes encountered in practice. The ARL and steady state ARL of the EWMA and CUSUM charts are evaluated numerically using an integral equation approach and a Markov chain approach. The numerical results show that correlation can have a significant effect on the properties of these charts. Tables are given to aid in the design of these charts when the observations follow the assumed model.