Maximum Chi-Square Generally Weighted Moving Average Control Chart for Monitoring Process Mean and Variability

In this article, we propose a new control chart called the maximum chi-square generally weighted moving average (MCSGWMA) control chart. This control chart can effectively combine two generally weighted moving average (GWMA) control charts into a single one and can detect both increases as well as decreases in the process mean and/or variability simultaneously. The average run length (ARL) characteristics of the MCSGWMA and maximum exponentially weighted moving average (MaxEWMA) charts are evaluated by performing computer simulations. The comparison of the ARLs shows that the MCSGWMA control chart performs better than the MaxEWMA control chart.     

The extended GWMA control chart

This study extends the generally weighted moving average (GWMA) control chart by imitating the double exponentially weighted moving average (DEWMA) technique. The proposed chart is called the double generally weighted moving average (DGWMA) control chart. Simulation is employed to evaluate the average run length characteristics of the GWMA, DEWMA and DGWMA control charts. An extensive comparison of these control charts reveals that the DGWMA control chart with time-varying control limits is more sensitive than the GWMA and the DEWMA control charts for detecting medium shifts in the mean of a process when the shifts are between 0.5 and 1.5 standard deviations. Additionally, the GWMA control chart performs better when the mean shifts are below the 0.5 standard deviation, and the DEWMA control performs better when the mean shifts are above the 1.5 standard deviation. The design of the DGWMA control chart is also discussed.     

A new adaptive EWMA control chart using auxiliary information for monitoring the process mean

The adaptive memory-type control charts, including the adaptive exponentially weighted moving average (EWMA) and cumulative sum (CUSUM) charts, have gained considerable attention because of their excellent speed in providing overall good detection over a range of mean shift sizes. In this paper, we propose a new adaptive EWMA (AEWMA) chart using the auxiliary information for efficiently monitoring the infrequent changes in the process mean. The idea is to first estimate the unknown process mean shift using an auxiliary information based mean estimator, and then adaptively update the smoothing constant of the EWMA chart. Using extensive Monte Carlo simulations, the run length profiles of the AEWMA chart are computed and explored. The AEWMA chart is compared with the existing control charts, including the classical EWMA, CUSUM, synthetic EWMA and synthetic CUSUM charts, in terms of the run length characteristics. It turns out that the AEWMA chart performs uniformly better than these control charts when detecting a range of mean shift sizes. An illustrative example is also presented to demonstrate the working and implementation of the proposed and existing control charts.     

A New GWMA Control Chart for Monitoring Process Mean and Variability

In this article, we extend a single exponentially weighted moving average semicircle (EWMA-SC) chart to a single generally weighted moving average (GWMA) chart. This new control chart can effectively combine the features of the SC chart with GWMA techniques, and can easily indicate the source and direction of a change. We perform simulations to evaluate the average run length, standard deviation of the run length, and diagnostic abilities of the GWMA-SC and EWMA-SC charts. An extensive comparison shows that the GWMA-SC control chart is more sensitive than the EWMA-SC chart for detecting small shifts in the process mean and/or variability.     

A Double Moving Average Control Chart

The double exponentially weighted moving average (DEWMA) technique has been investigated in recent years for detecting shifts in the process mean and has been shown to be more efficient than the corresponding exponentially weighted moving average (EWMA) technique. In this article, we extend the DEWMA technique of performing exponential smoothing twice to the double moving average (DMA) technique by computing the moving average twice. Using simulation, we show that our proposed DMA chart improves upon the ARL performance of the moving average (MA) chart in detecting mean shifts of small to moderate magnitudes. It is also shown through simulation that, generally, the DMA charts with spans, w = 10 and 15 provide comparable average run length (ARL) performances to the EWMA and cumulative sum (CUSUM) charts, designed for detecting small shifts.     

Considering Taguchi loss function on statistically constrained economic sum of squares exponentially weighted moving average charts

In this paper, Duncan's cost model combined Taguchi's quadratic loss function is applied to develop the economic-statistical design of the sum of squares exponentially weighted moving average (SS-EWMA) chart. The genetic algorithm is applied to search for the optimal decision variables of SS-EWMA chart such that the expected cost is minimized. Sensitivity analysis reveals that the optimal sample size and sampling interval decrease; optimal smoothing constant and control limit increase as the mean and/or variance increases. Moreover, the combination of optimal parameter levels in orthogonal array experiment plays an important guideline for monitoring the process mean and/or variance.     

A HEWMA-CUSUM control chart for the Weibull distribution

The Weibull distribution is one of the most popular distributions for lifetime modeling. However, there has not been much research on control charts for a Weibull distribution. Shewhart control is known to be inefficient to detect a small shift in the process, while exponentially weighted moving average (EWMA) and cumulative sum control chart (CUSUM) charts have the ability to detect small changes in the process. To enhance the performance of a control chart for a Weibull distribution, we introduce a new control chart based on hybrid EWMA and CUSUM statistic, called the HEWMA-CUSUM chart. The performance of the proposed chart is compared with the existing chart in terms of the average run length (ARL). The proposed chart is found to be more sensitive than the existing chart in ARL. A simulation study is provided for illustration purposes. A real data is also applied to the proposed chart for practical use.     

A new double sampling control chart for monitoring process mean using auxiliary information

Statistical quality control charts have been widely accepted as a potentially powerful process monitoring tool because of their excellent speed in tracking shifts in the underlying process parameter(s). In recent studies, auxiliary-information-based (AIB) control charts have shown superior run length performances than those constructed without using it. In this paper, a new double sampling (DS) control chart is constructed whose plotting-statistics requires information on the study variable and on any correlated auxiliary variable for efficiently monitoring the process mean, namely AIB DS chart. The AIB DS chart also encompasses the classical DS chart. We discuss in detail the construction, optimal design, run length profiles, and the performance evaluations of the proposed chart. It turns out that the AIB DS chart performs uniformly better than the DS chart when detecting different kinds of shifts in the process mean. It is also more sensitive than the classical synthetic and AIB synthetic charts when detecting a particular shift in the process mean. Moreover, with some realistic beliefs, the proposed chart outperforms the exponentially weighted moving average chart. An illustrative example is also presented to explain the working and implementation of the proposed chart.     

Non parametric double generally weighted moving average sign charts based on process proportion

Non parametric control charts have received increasing attention in the field of statistical process control. This paper presents a non parametric double generally weighted moving average (DGWMA) sign chart for monitoring small deviations when the quality characteristics of a process are unknown. The statistical performance of the non parametric DGWMA sign chart is evaluated and compared with those of other charts, including the exponentially weighted moving average (EWMA), generally weighted moving average (GWMA), and double EWMA (DEWMA) sign charts. Simulation studies indicate that the non parametric DGWMA sign chart with a large design and median adjustment parameters is always more sensitive than other charts in detecting small changes.     

A Multivariate Adaptive Exponentially Weighted Moving Average Control Chart

A multivariate extension of the adaptive exponentially weighted moving average (AEWMA) control chart is proposed. The new multivariate scheme can detect small and large shifts in the process mean vector effectively. The proposed scheme can be viewed as a smooth combination of a multivariate exponentially weighted moving average (MEWMA) chart and a Shewhart χ²-chart. The optimal design of the proposed chart is given according to a pre-specified in-control average run length and two shift sizes; a small and large shift each measured in terms of the non centrality parameter. The signal resistance of the newly proposed multivariate chart is also given. Comparisons among the new chart, the MEWMA chart, and the combined Shewhart-MEWMA (S-MEWMA) chart in terms of the standard and worst-case average run length profiles are presented. In addition, the three charts are compared with respect to their worst-case signal resistance values. The proposed chart gives somewhat better worst-case ARL and signal resistance values than the competing charts. It also gives better standard ARL performance especially for moderate and large shifts. The effectiveness of our proposed chart is illustrated through an example with simulated data set.     

A new synthetic control chart for monitoring process mean using auxiliary information

ABSTRACT

Quality control charts have been widely recognized as a potentially powerful statistical process monitoring tool in statistical process control because of their superior ability in detecting shifts in the process parameters. Recently, auxiliary-information-based control charts have been proposed and shown to have excellent speed in detecting process shifts than those based without it. In this paper, we design a new synthetic control chart that is based on a statistic that utilizes information from both the study and auxiliary variables. The proposed synthetic chart encompasses the classical synthetic chart. The construction, optimal design, run length profiles, and the performance evaluation of the new chart are discussed in detail. It turns out that the proposed synthetic chart performs uniformly better than the classical synthetic chart when detecting different kinds of shifts in the process mean under both zero-state and steady-state run length performances. Moreover, with reasonable assumptions, the proposed chart also surpasses the exponentially weighted moving average control chart. An application with a simulated data set is also presented to explain the implementation of the proposed control chart.     

Mixed multivariate EWMA-CUSUM control charts for an improved process monitoring

Multivariate exponential weighted moving average and cumulative sum charts are the most common memory type multivariate control charts. They make use of the present and past information to detect small shifts in the process parameter(s). In this article, we propose two new multivariate control charts using a mixed version of their design setups. The plotting statistics of the proposed charts are based on the cumulative sum of the multivariate exponentially weighted moving averages. The performances of these schemes are evaluated in terms of average run length. The proposals are compared with their existing counterparts, including HotellingT², MCUSUM, MEWMA, and MC1 charts. An application example is also presented for practical considerations using a real dataset.     

A mixed GWMA–CUSUM control chart for monitoring the process mean

The memory-type control charts are widely used in the process and service industries for monitoring the production processes. The reason is their sensitivity to quickly react against the small process disturbances. Recently, a new cumulative sum (CUSUM) chart has been proposed that uses the exponentially weighted moving average (EWMA) statistic, called the EWMA–CUSUM chart. Similarly, in order to further enhance the sensitivity of the EWMA–CUSUM chart, we propose a new CUSUM chart using the generally weighted moving average (GWMA) statistic, called the GWMA–CUSUM chart, for efficiently monitoring the process mean. The GWMA–CUSUM chart encompasses the existing CUSUM and EWMA–CUSUM charts. Extensive Monte Carlo simulations are used to explore the run length profiles of the GWMA–CUSUM chart. Based on comprehensive run length comparisons, it turns out that the GWMA–CUSUM chart performs substantially better than the CUSUM, EWMA, GWMA, and EWMA–CUSUM charts when detecting small shifts in the process mean. An illustrative example is also presented to explain the implementation and working of the EWMA–CUSUM and GWMA–CUSUM charts.     

New control charts for simultaneous monitoring of the mean vector and covariance matrix of multivariate multiple linear profiles

Simultaneous monitoring of the mean vector and covariance matrix in multivariate processes allows practitioners to avoid the inflated false alarm rate that results from using two independent control charts. In this paper, we extend exponentially weighted moving average semicircle and generally weighted moving average semicircle control charts to monitor the mean vector and covariance matrix of multivariate multiple linear regression profiles in Phase II simultaneously. These new control charts are compared with the existing control charts in the literature in terms of the average run length criterion. Finally, a case is considered to show the application of the proposed charts.     

Applying fast initial response features on GWMA control charts for monitoring autocorrelation data

ABSTRACT

A generally weighted moving average (GWMA) control chart with fast initial response (FIR) features is addressed to monitor an autoregressive process mean shift. Numerical simulations based on average run length (ARL) show that the GWMA control chart with additional FIR feature requires less time to detect small or moderate shifts than GWMA control chart at low level of autocorrelation; whereas these two control charts perform similarly at high level of autocorrelation. Regardless of any level of autocorrelation, GWMA control charts provided with additional FIR feature have a good performance in detecting large shifts during the initial stage.     

Moving range EWMA control charts for monitoring the Weibull shape parameter

In this article, we propose an exponentially weighted moving average (EWMA) control chart for the shape parameter β of Weibull processes. The chart is based on a moving range when a single measurement is taken per sampling period. We consider both one-sided (lower-sided and upper-sided) and two-sided control charts. We perform simulations to estimate control limits that achieve a specified average run length (ARL) when the process is in control. The control limits we derive are ARL unbiased in that they result in ARL that is shorter than the stable-process ARL when β has shifted. We also perform simulations to determine Phase I sample size requirements if control limits are based on an estimate of β. We compare the ARL performance of the proposed chart to that of the moving range chart proposed in the literature.     

A new multivariate CUSUM chart using principal components with a revision of Crosier's chart

In this article, we introduce a new multivariate cumulative sum chart, where the target mean shift is assumed to be a weighted sum of principal directions of the population covariance matrix. This chart provides an attractive performance in terms of average run length (ARL) for large-dimensional data and it also compares favorably to existing multivariate charts including Crosier's benchmark chart with updated values of the upper control limit and the associated ARL function. In addition, Monte Carlo simulations are conducted to assess the accuracy of the well-known Siegmund's approximation of the average ARL function when observations are normal distributed. As a byproduct of the article, we provide updated values of upper control limits and the associated ARL function for Crosier's multivariate CUSUM chart.     

A a comparison of the markov chain and the integral equation approaches for evaluating the run length distribution of quality control charts

Two methods that are often used to evaluate the run length distribution of quality control charts are the Markov chain and integral equation approaches. Both methods have been used to evaluate the cumulative sum (CUSUM) charts and the exponentially weighted moving average (EWMA) control charts. The Markov chain approach involves "discretiz-ing" the possible values which can be plotted. Using properties of finite Markov chains, expressions for the distribution of the run length, and for the average run length (ARL), can be obtained. For the CUSUM and EWMA charts there exist integral equations whose solution gives the ARL. Approximate methods can then be used to solve the integral equation. In this article we show that if the product midpoint rule is used to approximate the integral in the integral equation, then both approaches yield the same approximations for the ARL. In addition we show that the recursive expressions for the probability functions are the same for the two approaches. These results establish the integral equation approach as preferable whenever an integral equation can be found     

Multivariate EWMA Control Chart with Adaptive Sample Sizes

Standard multivariate control charts usually employ fixed sample sizes at equal sampling intervals to monitor a process. In this study, a multivariate exponential weighted moving average (MEWMA) chart with adaptive sample sizes is investigated. Performance measure of the adaptive-sample-size MEWMA chart is obtained through a Markov chain approach. The performance of the adaptive-sample-size MEWMA chart is compared with the fixed-sample-size control chart in terms of steady-state average run length for different magnitude of shifts in the process mean. It is shown that the adaptive-sample-size chart is more efficient than the fixed-sample-size MEWMA control chart in detecting shifts in the process mean.     

An exponentially weighted moving average chart controlling false discovery rate

A new control chart is developed by using the exponentially weighted moving average (EWMA) statistics and a multiple testing procedure for controlling false discovery rate. The multiple testing procedure considers not only the current EWMA statistic, but also a given number of previous statistics at the same time. Numerical simulations are accomplished to evaluate the performance of the proposed control chart in terms of the average run length and the conditional expected delay. The results are compared with those of the existing control charts including the X-bar chart, EWMA, and cumulative sum control charts. Case studies with real data-sets are also presented.