Optimization of continuous and discrete scheduled times for a cumulative damage system with age-dependent maintenance

Abstract

This paper presents a preventive replacement problem when a system is operating successive works with random times and suffering stochastic shocks. The works cause random amount additive damage to the system, and the system fails whenever the cumulative damage reaches a failure level threshold. As an external shock occurs, the system experiences one of the two types of shocks with age-dependent maintenance mechanism: type-I (minor) shock is rectified by a minimal repair, or type-II (catastrophic) shock causes the system to fail. To control the deterioration process, preventive replacement is scheduled to replace the system at a continuous age T or at a discrete number N of working cycles, whichever occurs first, and corrective replacement is performed immediately whenever the system fails due to either shock or damage. The optimal preventive replacement schedule that minimizes the expected cost rate is discussed analytically and computed numerically. The proposed model provides a general framework for analyzing maintenance policies and extends several existing results.     

An Extended Sequential Imperfect Preventive Maintenance Model with Improvement Factors

This article presents a generalization of the imperfect sequential preventive maintenance (PM) policy with minimal repair. As failures occur, the system experiences one of two types of failures: a Type-I failure (minor), rectified by a minimal repair; or a Type-II failure (catastrophic) that calls for an unplanned maintenance. In each maintenance period, the system is maintained following the occurrence of a Type-II failure or at age, whichever takes place first. At the Nth maintenance, the system is replaced rather than maintained. The imperfect PM model adopted in this study incorporates with improvement factors in the hazard-rate function. Taking age-dependent minimal repair costs into consideration, the objective consists of finding the optimal PM and replacement schedule that minimize the expected cost per unit time over an infinite time-horizon.     

A Bivariate Optimal Replacement Policy for a System With Age-dependent Minimal Repair and Cumulative Repair-cost Limit

In this article, a repairable system with age-dependent failure type and minimal repair based on a cumulative repair-cost limit policy is studied, where the information of entire repair-cost history is adopted to decide whether the system is repaired or replaced. As the failures occur, the system has two failure types: (i) a Type-I failure (minor) type that is rectified by a minimal repair, and (ii) a Type-II failure (catastrophic) type that calls for a replacement. We consider a bivariate replacement policy, denoted by (n,T), in which the system is replaced at life age T, or at the n-th Type-I failure, or at the kth Type-I failure (k < n and due to a minor failure at which the accumulated repair cost exceeds the pre-determined limit), or at the first Type-II failure, whichever occurs first. The optimal minimum-cost replacement policy (n,T)* is derived analytically in terms of its existence and uniqueness. Several classical models in maintenance literature could be regard as special cases of the presented model. Finally, a numerical example is given to illustrate the theoretical results.     

Optimal Maintenance Time for Repairable Systems Under Two Types of Failures

Determination of preventive maintenance is an important issue for systems under degradation. A typical maintenance policy calls for complete preventive repair actions at pre-scheduled times and minimal repair actions whenever a failure occurs. Under minimal repair, failures are modeled according to a non homogeneous Poisson process. A perfect preventive maintenance restores the system to the as good as new condition. The motivation for this article was a maintenance data set related to power switch disconnectors. Two different types of failures could be observed for these systems according to their causes. The major difference between these types of failures is their costs. Assuming that the system will be in operation for an infinite time, we find the expected cost per unit of time for each preventive maintenance policy and hence obtain the optimal strategy as a function of the processes intensities. Assuming a parametrical form for the intensity function, large sample estimates for the optimal maintenance check points are obtained and discussed.     

Optimal preventive policies for imperfect maintenance models with replacement first and last

ABSTRACT

This paper proposes preventive replacement policies for an operating system which may continuously works for N jobs with random working times and is imperfectly maintained upon failure. As a failure occurs, the system suffers one of the two types of failures based on some random mechanism: type-I (repairable or minor) failure is rectified by a minimal repair, or type-II (non repairable or catastrophic) failure is removed by a corrective replacement. A notation of preventive replacement last model is considered in which the system is replaced before any type-II failure at an operating time T or at number N of working times, whichever occurs last. Comparisons between such a preventive replacement last and the conventional replacement first are discussed in detail. For each model, the optimal schedule of preventive replacement that minimizes the mean cost rate is presented theoretically and determined numerically. Because the framework and analysis are general, the proposed models extend several existing results.     

Adaptive Sequential Preventive Maintenance Policy and Bayesian Consideration

This article proposes an adaptive sequential preventive maintenance (PM) policy for which an improvement factor is newly introduced to measure the PM effect at each PM. For this model, the PM actions are conducted at different time intervals so that an adaptive method needs to be utilized to determine the optimal PM times minimizing the expected cost rate per unit time. At each PM, the hazard rate is reduced by an amount affected by the improvement factor which depends on the number of PM's preceding the current one. We derive mathematical formulas to evaluate the expected cost rate per unit time by incorporating the PM cost, repair cost, and replacement cost. Assuming that the failure times follow a Weibull distribution, we propose an optimal sequential PM policy by minimizing the expected cost rate. Furthermore, we consider Bayesian aspects for the sequential PM policy to discuss its optimality. The effect of some parameters and the functional forms of improvement factor on the optimal PM policy is measured numerically by sensibility analysis and some numerical examples are presented for illustrative purposes.     

The Optimal Preventive Maintenance Policy for the Multistate System Profit

Here, the problem of preventive maintenance optimization for the multistate system is investigated considering a three-state system. The optimal numbers of preventive maintenance that maximize the expected profit values of this system are evaluated and these numbers are then used to increase the three-state system availability.     

Condition-based maintenance policy for linear consecutive-k-out-of-n: F system

In the article, a condition-based maintenance policy is proposed for a linear consecutive-k-out-of-n: F system. The failure times of components are assumed to be independent and identically distributed. It is assumed that the component states in the system can be known at any time and the system failure can be detected immediately. The preventive maintenance action is based on the number of working components in minimal cut sets of the system. If there is at least one minimal cut set consisting of only one working component, the system is maintained preventively after a certain time interval. The proposed policy is compared with corrective maintenance and age-based maintenance policies. As an extended case, it is assumed that the component states can only be known by inspection, but the system failure can be detected immediately. In this case, the system is inspected periodically and is also maintained preventively based on the system state at inspection. Numerical examples are studied to evaluate the performance of the proposed policy and investigate the effects of cost parameters on the expected cost rate.     

Optimal experimental plan for multi-level stress testing with Weibull regression under progressive Type-II extremal censoring

In the design of constant-stress life-testing experiments, the optimal allocation in a multi-level stress test with Type-I or Type-II censoring based on the Weibull regression model has been studied in the literature. Conventional Type-I and Type-II censoring schemes restrict our ability to observe extreme failures in the experiment and these extreme failures are important in the estimation of upper quantiles and understanding of the tail behaviors of the lifetime distribution. For this reason, we propose the use of progressive extremal censoring at each stress level, whereas the conventional Type-II censoring is a special case. The proposed experimental scheme allows some extreme failures to be observed. The maximum likelihood estimators of the model parameters, the Fisher information, and asymptotic variance–covariance matrices of the maximum likelihood estimates are derived. We consider the optimal experimental planning problem by looking at four different optimality criteria. To avoid the computational burden in searching for the optimal allocation, a simple search procedure is suggested. Optimal allocation of units for two- and four-stress-level situations is determined numerically. The asymptotic Fisher information matrix and the asymptotic optimal allocation problem are also studied and the results are compared with optimal allocations with specified sample sizes. Finally, conclusions and some practical recommendations are provided.     

Optimization problems for consecutive-2-out-of-n:G system

Abstract

This paper considers the optimization problems for a consecutive-2-out-of-n:G system where n is considered to be fixed or random. When the number of components is constant, the optimal number of components and the optimal replacement time are discussed by minimizing the expected cost rates. Furthermore, we focus on the above discussions again when n is a random variable. We give an approximate value of MTTF and propose the preventive replacement policy, respectively.     

General ridge predictors in a mixed linear model

This paper mainly aims to put forward two estimators for the linear combination of fixed effects and random effects, and to investigate their properties in a general mixed linear model. First, we define the notion of a Type-I general ridge predictor (GRP) and obtain two sufficient conditions for a Type-I GRP to be superior over the best linear unbiased predictor (BLUP). Second, we establish the relationship between a Type-I GRP and linear admissibility, which results in the notion of Type-II GRP. We show that a linear predictor is linearly admissible if and only if it is a Type-II GRP. The superiority of a Type-II GRP over the BLUP is also obtained. Third, the problem of confidence ellipsoids based on the BLUP and Type-II GRP is investigated.     

Zuverlässigkeitsmodelle auf der Grundlage stochastischer Modelle von Verschleiß prozessen

Reliability of products of mechanical engineering is often decided by wear processes.

Suitable stcohastic precesses (cumulative stochastic precesses, Wiener-process with drift and related multiplicative processes) are applied to modelling of such wear processes. Then the lifetime is the random time to first crossing a given limiting wear level or wear reserve. Some lifetime distributions which are founded in such a wag for constant and random wear reserves are discussed (Birnbaum-Saunders-distribution, Inverse-Gaussian-distribution, special mixtures of distributions).

For some of these models a favourable statistical approach to lifetime distribution arises from samples of the wear process. Process. Possibilities to calculate characteristics or ordinary renewal processes are dealt with. In essential cases such characteristics can be expressed explicity.

By an example the application of the results is demonstrated beginning with samples from the wear process followed by choosing a wear model, estimating the parameters, testing goodness of fit, calculating characteristics of reliability up to optimal designing of block replacement in preventive maintenance and calculating the technical-founded demand for replacement parts.     

A sequential scheme to estimate the optimal age replacement policy

Consider a system which is subject to failure and must be replaced when this occurs. If it costs less to replace the system in advance before failure, it may be advantageous to use an age replacement policy. However, the optimal age to replace the system is unknown if the underlying failure distribution is unknown. This paper develops a scheme to update the current estimate of the optimal age replacement policy in an on-line fashion and simultaneously controlling costs by reducing system failures.     

Optimal scheduling replacement policies for a system with multiple random works

From the economical viewpoint in reliability theory, this paper addresses a scheduling replacement problem for a single operating system which works at random times for multiple jobs. The system is subject to stochastic failure which results the imperfect maintenance activity based on some random failure mechanism: minimal repair due to type-I (repairable) failure, or corrective replacement due to type-II (non-repairable) failure. Three scheduling models for the system with multiple jobs are considered: a single work, N tandem works, and N parallel works. To control the deterioration process, the preventive replacement is planned to undergo at a scheduling time T or the job's completion time of for each model. The objective is to determine the optimal scheduling parameters (T^* or N^*) that minimizes the mean cost rate function in a finite time horizon for each model. A numerical example is provided to illustrate the proposed analytical model. Because the framework and analysis are general, the proposed models extend several existing results.     

On progressive hybrid censored exponential distribution

In this paper, we introduce a new adaptive Type-I progressive hybrid censoring scheme, which has some advantages over the progressive hybrid censoring schemes already discussed in the literature. Based on an adaptive Type-I progressively hybrid censored sample, we derive the exact distribution of the maximum-likelihood estimator (MLE) of the mean lifetime of an exponential distribution as well as confidence intervals for the failure rate using exact distribution, asymptotic distribution, and three parametric bootstrap resampling methods. Furthermore, we provide computational formula for the expected number of failures and investigate the performance of the point and interval estimation for the failure rate in this case. An alternative simple form for the distribution of the MLE under adaptive Type-II progressive hybrid censoring scheme proposed by Ng et al. [Statistical analysis of exponential lifetimes under an adaptive Type-II progressive censoring scheme, Naval Res. Logist. 56 (2009), pp. 687–698] is obtained. Finally, from the exact distribution of the MLE, we establish the explicit expression for the Bayes risk of a sampling plan under adaptive Type-II progressive hybrid censoring scheme when a general loss function is used, and present some optimal Bayes solutions under four different progressive hybrid censoring schemes to illustrate the effectiveness of the proposed method.     

Stochastic comparison of generalized combined risk processes

Usually, two different types of shock models (extreme and cumulative shock models) are employed to model the dynamic risk processes. In extreme shock models, only the impact of the current fatal shock is usually taken into account, whereas, in cumulative shock models, the impact of the preceding shocks is accumulated as well. However, in practice, the effect of the corresponding shock can be realized in those two ways in one model (i.e., it can be fatal or, otherwise it is accumulated). This observation justifies the consideration of a ‘combined shock model’ in the risk modeling and analysis. In this paper, we generalize the study of the dynamic risk processes that were previously considered in the literature. The main theme of this paper is to find the optimal allocation policies for the generalized combined risk processes via the stochastic comparisons of survival functions. It will be seen that the obtained results hold for ‘general counting processes’ of shocks. In addition, we consider the problem of maximizing a gain function under certain risks and obtain reasonable decisions based on a variability measure. Furthermore, the meaningful explanations for the results on the policy ordering will be provided.     

An optimal age-replacement policy for a simple repairable system with delayed repair

In this article, a simple repairable system (i.e., a repairable system consisting of one component and one repairman) with delayed repair is studied. Assume that the system after repair is not “as good as new”, and the degeneration of the system is stochastic. Under these assumptions, using the geometric process repair model, we consider a replacement policy T based on system age under which the system is replaced when the system age reaches T. Our problem is to determine an optimal replacement policy T*, such that the average cost rate (i.e., the long-run average cost per unit time) of the system is minimized. The explicit expression of the average cost rate is derived, the corresponding optimal replacement policy T* can be determined by minimizing the average cost rate of the system. Finally, a numerical example is given to illustrate some theoretical results and the model's applicability.     

The repair alert models with fixed and random effects

This article extends a random preventive maintenance scheme, called repair alert model, when there exist environmental variables that effect on system lifetimes. It can be used for implementing age-dependent maintenance policies on engineering devices. In other words, consider a device that works for a job and is subject to failure at a random time X, and the maintenance crew can avoid the failure by a possible replacement at some random time Z. The new model is flexible to including covariates with both fixed and random effects. The problem of estimating parameters is also investigated in details. Here, the observations are in the form of random signs censoring data (RSCD) with covariates. Therefore, this article generalizes derived statistical inferences on the basis of RSCD albeit without covariates in past literature. To do this, it is assumed that the system lifetime distribution belongs to the log-location-scale family of distributions. A real dataset is also analyzed on basis of the results obtained.     

Pitman closeness as a criterion for the determination of the optimal progressive censoring scheme

Selecting the optimal progressive censoring scheme for the exponential distribution according to Pitman closeness criterion is discussed. For small sample sizes the Pitman closeness probabilities are calculated explicitly, and it is shown that the optimal progressive censoring scheme is the usual Type-II right censoring case. It is conjectured that this to be the case for all sample sizes. A general algorithm is also presented for the numerical computation of the Pitman closeness probabilities between any two progressive censoring schemes of the same size.     

Pitman closeness as a criterion for the determination of the optimal progressive censoring scheme

Selecting the optimal progressive censoring scheme for the exponential distribution according to Pitman closeness criterion is discussed. For small sample sizes the Pitman closeness probabilities are calculated explicitly, and it is shown that the optimal progressive censoring scheme is the usual Type-II right censoring case. It is conjectured that this to be the case for all sample sizes. A general algorithm is also presented for the numerical computation of the Pitman closeness probabilities between any two progressive censoring schemes of the same size.