Reference model for implementing an MRP system in a highly diverse component and seasonal lean production environment

Companies are currently choosing to integrate logics and systems to achieve better solutions. These combinations also include companies striving to join the logic of material requirement planning (MRP) system with the systems of lean production. The purpose of this article was to design an MRP as part of the implementation of an enterprise resource planning (ERP) in a company that produces agricultural implements, which has used the lean production system since 1998. This proposal is based on the innovation theory, theory networks, lean production systems, ERP systems and the hybrid production systems, which use both components and MRP systems, as concepts of lean production systems. The analytical approach of innovation networks enables verification of the links and relationships among the companies and departments of the same corporation. The analysis begins with the MRP implementation project carried out in a Brazilian metallurgical company and follows through the operationalisation of the MRP project, until its production stabilisation. The main point is that the MRP system should help the company's operations with regard to its effective agility to respond in time to demand fluctuations, facilitating the creation process and controlling the branch offices in other countries that use components produced in the matrix, hence ensuring more accurate estimates of stockpiles. Consequently, it presents the enterprise knowledge development organisational modelling methodology in order to represent further models (goals, actors and resources, business rules, business process and concepts) that should be included in this MRP implementation process for the new configuration of the production system.     

Computer-aided formulation and optimal control of an integrated production system for competitive products

An integrated production, inventory and advertising system has been formulated based on control engineering principles. In this system, the customer's demand is satisfied from stock, which in turn is replenished from production facilities. But sales reflect the advertising effort, present as well as past. The past effort has been considered as a delay with an assumed delay period. The problem is formulated as a state and observation model. Out of this an augmented model of state and parameters is formed. The parameters describing the model are estimated from MAP discrete filter algorithm. It is shown that sales of product 1 or product 2 at (k + l)th period is effected by sales and advertising of product 1 or product 2 at the kth period, and also by sales and advertising of product 2 or product 1 at (k-θ)th period, where 6 is the delay.     

How to get new products to market quicker : The systematic development of new products, markets and production methods so that the concern can operate successfully

Innovation encompasses a number of activities within a concern that lead to successful introduction of new products, gaining new markets and/or the introduction of new production methods. The basis for these activities is the combined creative capacity of management and employees. By forming an Innovation Group from suitable concern functionaries, new products, markets and production methods can be effectively developed that will not only suit the available external opportunities but also conform to internal strengths, so that the potential of the concern can be optimally used.     

Building a short-term production planning system for flexible manufacturing systems: an integration viewpoint

From the viewpoint of integration, the production objective of flexible manufacturing systems (FMS) should follow results of MRP/CRP. Thus, the planning goal of short-term production planning (STPP) is to satisfy quantity and due date requirements determined by MRP/CRP. The STPP of FMS should cover part type selection, production ratio, process selection, process ratio, resource allocation, machine grouping, routing mix and loading problems.

A STPP system is built to solve the STPP problem of an FMS having multiple machine types, each with multiple m.'ichinc units. This system adopts a variable-period flexible planning approach, using part mix and process selection flexibilities to solve STPP problems. It also provides flexibilities in its operations sequence and in the machine routing to the dynamic operation planning system.     

A model for an integrated manufacturing system implementation in China: a case study

This paper describes a process which a company adopted to enhance her manufacturing system in a step-by-step manner. In order to increase the competitiveness of the company, the authors have identified a number of improvement strategies which were specific to the economic and political environment in China. The center of the strategies is a vision of an integrated manufacturing strategy. The detailed design and implementation of this vision is conducted through the proposed systematic manufacturing strategic analysis. The integration process encompasses various elements such as Total Quality Management (TQM), Manufacturing Resources Planning (MRPII) and Real-Time Monitoring System (RTMS), it emphasises not only the use of appropriate modern technology but also the management of technology change. In this paper, a concept model is used to describe the integration process, the detailed implementation is also elaborated using a proposed implementation process model. By adopting the integrated manufacturing system, and through continuing improvement, the productivity and hence the profitability of the company is increased. It is anticipated that the integrated approach to the design and implementation of manufacturing systems will be an important contribution towards the manufacturing strategy in a labour intensive environment such as China.     

先进制造系统——信息技术、工程技术和管理技术的有机融合

从信息技术、工程技术和管理技术各自不同的主导作用出发,对先进制造系统进行分类研究.简要介绍了各种先进制造系统模式.分析了先进制造系统的信息技术、工程技术和管理技术有机融合的特点.     

Modeling and optimizing an agro-supply chain considering different quality grades and storage systems for fresh products: a Benders decomposition solution approach

This paper proposes a mathematical model in the context of agro-supply chain management, considering specific characteristics of agro-products to assist purchase, storage, and transportation decisions. In addition, a new method for determining the required quality score of different types of products is proposed based on their loss factors and purchasing costs. The model aims to minimize total cost imposed by purchasing fresh products, opening warehouses, holding inventories, operational activities, and transportation. Two sets of examples, including small and medium-sized problems, are implemented by general algebraic modeling language (GAMS) software to evaluate the model. Then, Benders decomposition (BD) algorithm is applied to tackle the complexity of solving large-sized instances. The results of both GAMS and BD are compared in terms of objective function values and computational time to demonstrate the efficiency of the BD algorithm. Finally, the model is applied in a real case study involving an apple supply chain to obtain managerial insights.

     

New directions for an organised health care system in Germany: The concept of managed care

Against the background of continually rising public sector health costs in Germany, Michael Müller and Klaus Uedelhofen discuss the merits of ‘Managed Care’, a philosophy of organised health care, having its origins in the US in the early 1970s. Managed care is based on networking all separate groups within the healthcare system, standardising the services and performance, and distributing or sharing risks between all parties involved. Advantages, beyond cost reductions, include quality assurance, greater transparency, the establishment of therapy standards and increased responsibility by patients. The outlook for managed care in Germany looks optimistic.     

Designing a performance measurement system for the research activities: A reference framework and an empirical study

Designing a performance measurement system (PMS) for R&D activities is a very critical but challenging task for supporting decision making and people motivation. Therefore, the subject is widely discussed in literature, but the use of a PMS for R&D is still uncommon among companies.The paper aims at making a step further in the field, elaborating a reference framework that describes the logical steps for the definition of a PMS for R&D. Moreover, the problem of designing an effective PMS is in-depth studied in a real context, a biotech company that operates in the field of pharmaceutical research.     

How customer satisfaction with respect to price and quality affects customer retention: an integrated approach considering nonlinear effects

There is consensus in the marketing literature that satisfaction of customers concerning the perceived quality and pricing of products or services is critical for customer retention. In contrast, there is lack of empirical evidence about the exact functional relationship. Using parametric and nonparametric regression, this contribution empirically investigates whether and to what extent nonlinear effects of and interaction effects between both satisfaction dimensions affect customer retention. The empirical results do not only reveal complex nonlinear effects for those satisfaction-retention relationships, respectively, but also indicate strong interaction effects of both satisfaction dimensions on customer retention. Furthermore, nonparametric approaches prove to be more flexible than parametric approaches to model complex interactions.     

Learning from stories of leadership: How reading about personalized and socialized politicians impacts performance on an ethical decision-making simulation

Stories about notable, 20th-century politicians were investigated as a means by which reading stories of leadership influences subsequent ethical decision-making performance. Undergraduates read four short stories in which charismatic politicians exhibited a personalized, socialized, or neutral power orientation, followed by responding to four ethical dilemmas in the marketing domain—a distant transfer task. Results indicated that reading stories featuring personalized protagonists inhibited subsequent ethical decision-making processes. However, intensity of narrative processing, personal identification with the protagonist, and presence or absence of an ethical salience probe moderated these effects. Implications are discussed regarding the use of stories as a tool for ethical development and the importance of managing stories of leadership circulated throughout organizations and society.     

Pull system performance measures: a review of approaches for system design and control

Abstract

Research into the effect of three factors on four major system performance measures for pull system design and control are reviewed. The three factors are: (1) qualitative or quantitative nature of the approach, (2) traditional production control or pull system approach, and (3) systems/integrative characteristics of the approach for the performance measures. The four performance measures are: (I) throughput, (2) quality, (3) material Dow, and (4) flexibility. Articles were evaluated in terms of the performance measures and factors with several articles discussed in depth, Journals and other sources were chosen to be searched based on the source having published refereed articles related to pull system performance evaluation. Articles on quantitative pull systems are not well represented in the literature. Traditional approach methods     

Endogeneity: How Failure to Correct for it can Cause Wrong Inferences and Some Remedies

Although researchers in business and management are becoming increasingly aware of the importance of endogeneity affecting regression analysis, they frequently do not have the right methodological toolkit to adjust for this issue. In this paper we discuss such a toolkit. There are also areas in business and management research which to date seem to be mostly oblivious about the endogeneity issue. We highlight such an area, which studies the question of whether firms that are cross‐listed on a foreign stock exchange are charged premium fees by their auditors. When the same methodology (pooled ordinary least squares) as in the existing literature is used, the existence of an audit fee premium for cross‐listed firms seems to be confirmed. However, once methodologies are used which adjust for the various types of endogeneity (i.e. omitted variable bias, simultaneous and dynamic endogeneity) there is no longer support for the existence of such a generalized premium. Hence, not only do we illustrate that failure to adjust for endogeneity has severe consequences such as drawing the wrong inferences, but we also review various ways to control for the different types of endogeneity.     

A new role for ambulatory care: managing the system

Buffeted for many years by the winds of financial pressures, the American health care system is in severe disarray. The major components of this system are expending resources on maintaining their traditional roles in order to serve a public that cannot afford all of them. These elements, namely the hospital industry, the insurance industry, and physicians, are trying to achieve a measure of profitability in a system that seems to have little profit to yield. Perhaps the time has arrived for a restructuring of the basic system in order to reward quality and efficient management rather than to perpetuate systems becoming increasingly irrelevant.     

Ecological Risk Assessment Framework for Low-Altitude Aircraft Overflights: II. Estimating Effects on Wildlife

An ecological risk assessment framework for aircraft overflights has been developed, with special emphasis on military applications. This article presents the analysis of effects and risk characterization phases; the problem formulation and exposure analysis phases are presented in a companion article. The framework addresses the effects of sound, visual stressors, and collision on the abundance and production of wildlife populations. Profiles of effects, including thresholds, are highlighted for two groups of endpoint species: ungulates (hoofed mammals) and pinnipeds (seals, sea lions, walruses). Several factors complicate the analysis of effects for aircraft overflights. Studies of the effects of aircraft overflights previously have not been associated with a quantitative assessment framework; therefore no consistent relations between exposure and population-level response have been developed. Information on behavioral effects of overflights by military aircraft (or component stressors) on most wildlife species is sparse. Moreover, models that relate behavioral changes to abundance or reproduction, and those that relate behavioral or hearing effects thresholds from one population to another are generally not available. The aggregation of sound frequencies, durations, and the view of the aircraft into the single exposure metric of slant distance is not always the best predictor of effects, but effects associated with more specific exposure metrics (e.g., narrow sound spectra) may not be easily determined or added. The weight of evidence and uncertainty analyses of the risk characterization for overflights are also discussed in this article.     

An Intranet based system as an enabler in effective project management and implementation of quality standards: A case study

This paper reports on the development of an Intranet based system, as an enabler in project management and implementation of a quality standard (ISO9001:2000) at Tyco Fire & Integrated Solutions Oil Gas & Marine Europe, a subsidiary of Tyco International a worldwide Engineering Conglomerate, (Referred to as TFIS). The system enabled stakeholders to follow standard project protocols, playing an important role in creating integration between different sub-sections. This paper discusses the strategic relevance of the system in achieving desired business outcomes, by making the organisation more responsive, agile and increasing the accountability of stakeholders involved in managing projects.     

Interpretive structural modeling-based framework for mass customisation enablers: an Indian footwear case

Abstract

In the epoch of open economy and with the emergence of availability of individualised products over the Internet, Indian manufacturing industries are facing an enormous pressure to become more flexible and responsive, to accomplish customer’s varied and increasing demands. Mass customisation (MC) is about developing a customised product on demand for a particular customer after reception of a real order and producing it with the similar operational efficiency as one would anticipate from a mass-produced product. MC takes into account the merits of both the earlier systems of production, i.e. mass production and craft production. The craft production satisfies the personalised demands of customers and the mass production produces a limited variety of products at lower cost. Industries in developing countries such as India confront pressure from several perspectives to adopt MC. This study has been presented in the context of Indian manufacturing industries, and particularly for footwear industries to examine the enablers of MC. Achieving MC, however, require certain enabling technologies and processes in place. Several such enablers have been identified from the research literature. The objective of this study it to key out significantly important enablers for MC using interpretive structural modelling (ISM), and develop a hierarchy of these enablers for the Indian footwear units. ISM results show that modularity-based practices, digital manufacturing practices and supply chain integration are the most important MC enablers. Enhanced flexibility and responsiveness in the footwear production system can be achieved through modular and reconfigurable production system.