Effects of industrial inspection errors on some plans that utilise the surrounding lot information

The effect of the inspector's accuracy on types I and II errors on Dependent and Deferred double sampling plans by Baker et al. (1978) and Chain-deferred inspection plans by Osanaiye (1983) which utilise the surrounding lot information on sentencing a lot is examined. The proportion of production that is wrongly accepted or rejected by each of the plans are also examined drawing particular attention to the effect of making resorts. A linear trend in process quality is assumed. The Chain-deferred plan in general has more tendency to reject defective items more than any of the other plans irrespective of the magnitude of the inspector's error. Although it has slightly higher tendency to reject good items, this is not very significant compared with the other plan as can be seen in the results.     

Acceptance sampling plans under progressive interval censoring with likelihood ratio

The paper investigates the design of life test plans under progressively interval censored test. Based on the likelihood ratio, the proposed life test plans are established so that the required producer and consumer risks can be satisfied simultaneously. The advantage of the proposed method is that the developed sampling procedure depends on the likelihood ratio only so that the method can be applied to any lifetime distribution when only one parameter is unknown. A numerical study is conducted and some of the sampling plans for the Weibull lifetime distribution with different shape parameters are tabulated for illustration. Moreover, the influence of the removal schemes on the proposed sampling plans is discussed.     

Bayesian Design of Special Type of Double Sampling Plans for Compliance Testing

Bayesian acceptance sampling plans, which utilize prior information on the process variation, can be employed as an alternative to conventional types of plans for taking decisions on the disposition of submitted lots. A special type of double sampling inspection plans by attributes with small acceptance numbers using Bayesian methodology is presented in this paper emphasizing its significance over small acceptance number single sampling plans. The procedures for designing such sampling plans for specified degree of discrimination which would ensure protection to the producer and consumer are discussed with illustrations under the conditions for the application of gamma-Poisson distribution.     

Developing and designing of an efficient variables sampling system based on the process capability index

Process capability indices (PCIs) are extensively used in the manufacturing industries in order to confirm whether the manufactured products meet their specifications or not. PCIs can be used to judge the process precision, process accuracy, and the process performance. So developing of sampling plans based on PCIs is inevitable and those plans will be very much useful for maintaining and improving the product quality in the manufacturing industries. In view of this, we propose a variables sampling system based on the process capability index C_pmk, which takes into account of process yield and process loss, when the quality characteristic under study will have double specification limits. The proposed sampling system will be effective in compliance testing. The advantages of this system over the existing sampling plans are also discussed. In order to determine the optimal parameters, tables are also constructed by formulating the problem as a nonlinear programming in which the average sample number is minimized by satisfying the producer and consumer risks.     

Sensitivity of Bayesian sampling inspection schemes to a non-normal prior distribution

summary In this paper we derive the predictive density function of a future observation under the assumption of Edgeworth-type non-normal prior distribution for the unknown mean of a normal population. Fixed size single sample and sequential sampling inspection plans, in a decisive prediction framework, are examined for their sensitivity to departures from normality of the prior distribution. Numerical illustrations indicate that the decision to market the remaining items of a given lot for a fixed size plan may be sensitive to the presence of skewness or kurtosis in the prior distribution. However, Bayes'decision based on the sequential plan may not change though expected gains may change with variation in the non-normality of the prior distribution.     

Exponential families of markov processes -part II: birth- and death processes

A common prior distribution and loss structure are set up to be appropriate for the sorting of batches using sampling inspection by variable and by attribute. Approxi¬mations to the exact optimal sampling plans are derived to gain a better understanding of BAYEsian sampling plans and to compare the plans using variable sampling and attribute sampling. It is assumed that the process quality distribution is normal with a known variance     

Optimal Design of Acceptance Sampling Plans by Variables for Nonconforming Proportions When the Standard Deviation Is Unknown

This article presents an optimization-based approach for the design of acceptance sampling plans by variables for controlling nonconforming proportions when the standard deviation is unknown. The variables are described by rigorous noncentral Student’s t-distributions. Single and double acceptance sampling (AS) plans are addressed. The optimal design results from minimizing the average sampling number (ASN), subject to conditions holding at producer’s and consumer’s required quality levels. The problem is then solved employing a nonlinear programming solver. The results obtained are in close agreement with previous sampling plans found in the literature, outperforming them regarding the feasibility.     

The effect of serial correlation on the in-control average run length of cumulative score charts

The cumulative sum (CUSUM) technique is well-established in theory and practice of process control. For a variant of the CUSUM technique, the cumulative score chart, we investigate the effect of serial correlation on the in-control average run length (ARL). The Shewhart chart is a special case of the cumulative score chart. Using the fact that the cumulative score statistic is a correlated random walk with a reflecting and an absorbing barrier, we derive an approximate but closed-form expression for the ARL of a control variable that follows a first-order autoregressive process with normally distributed disturbances. We also give an expression for the asymptotic (large in-control ARL) case. Our method of approximation gives ARL values that are in good agreement with Monte Carlo estimates of the true values. For positive serial correlation the ARL decreases with increasing value of the correlation coefficient. For increasing negative serial correlation, the ARL may decrease or increase depending on the choice of the parameters of the chart; parameterizations can be found which are rather insensitive for negative serial correlation. We use our results to give recommendations on how to modify the control chart procedure in the presence of serial correlation.     

Designing of a mixed-chain sampling plan based on the process capability index with chain sampling as the attributes plan

In this article, we propose a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest having double specification limits and follows the normal distribution with unknown mean and variance. In the proposed mixed plan, the chain sampling inspection plan is used for the inspection of attribute quality characteristics. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications by formulating the problem as a non linear programming in which the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Characterization of MIL-STD-105D double sampling plans using normalized OC curves

A simple method of analyzing the MIL-STD-105D double sampling plans by ‘normalizing the OC curve’ is presented. Among a set of competing double sampling plans, procedures are given to select a particular plan when costs are unknown. Necessary tables are constructed and examples given.     

A new mixed chain sampling plan based on the process capability index for product acceptance

This article proposes a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest follows the normal distribution with unknown mean and variance. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications. In order to construct the tables, the problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Improved attribute acceptance sampling plans based on maxima nomination sampling

This paper demonstrates the use of maxima nomination sampling (MNS) technique in design and evaluation of single AQL, LTPD, and EQL acceptance sampling plans for attributes. We exploit the effect of sample size and acceptance number on the performance of our proposed MNS plans using operating characteristic (OC) curve. Among other results, we show that MNS acceptance sampling plans with smaller sample size and bigger acceptance number perform better than commonly used acceptance sampling plans for attributes based on simple random sampling (SRS) technique. Indeed, MNS acceptance sampling plans result in OC curves which, compared to their SRS counterparts, are much closer to the ideal OC curve. A computer program is designed which can be used to specify the optimum MNS acceptance sampling plan and to show, visually, how the shape of the OC curve changes when parameters of the acceptance sampling plan vary. Theoretical results and numerical evaluations are given.     

Designing optimal double-sampling plan based on process capability index

Process capability analysis is applied to monitor the process quality. Process capability can be quantified by process capability index. These indices have wide application in quality control methods and acceptance sampling plans. In this paper, we introduce a double-sampling plan based on process capability index. In this type of scheme, under a decision rule and with the specified rejection and acceptance numbers, the second sample is selected and the decision of rejection or acceptance is made based on the information obtained from two samples. The purpose of this scheme is to reduce the average sample number in order to reduce the time and cost of sampling. A comparison study has been conducted in order to evaluate the performance of proposed method in comparison with classical single sampling plans.     

Sampling plans based on balanced incomplete block designs for evaluating the importance of computer model inputs

The importance of individual inputs of a computer model is sometimes assessed using indices that reflect the amount of output variation that can be attributed to random variation in each input. We review two such indices, and consider input sampling plans that support estimation of one of them, the variance of conditional expectation or VCE (Mckay, 1995. Los Alamos National Laboratory Report NUREG/CR-6311, LA-12915-MS). Sampling plans suggested by Sobol’, Saltelli, and McKay, are examined and compared to a new sampling plan based on balanced incomplete block designs. The new design offers better sampling efficiency for the VCE than those of Sobol’ and Saltelli, and supports unbiased estimation of the index associated with each input.     

The operating characteristic of double sampling plans by variables when the standard deviation is unknown

Summary We deal with double sampling plans by variables for a one-sided specification limit when the quality characteristic is normally distributed with unknown standard deviation. An algorithm is presented that allows to calculate the OC of the sampling plans proposed by Bowker and Goode (1952). We give several examples. Furthermore, it is shown that the algorithm carries over to calculating the OC of the double-stage t-test. The authors wish to thank Yvonne K?llner and Timor Saffary for technical support.     

Zur bestimmung von bayes-lösungen bei messender prüfung

A model of sampling inspection by variables is presented, where the loss function and the a priori distribution of the unknown defective fraction are assumed to be known. The existence of a BAYES rule in the class of relevant decision functions (sampling plans) is proved. Furthermore, it is shown that under certain conditions the decision functions "accept without sampling" or "reject without sampling" are BAYESian decision rules. Some numerical examples are presented to illustrate the theory developed in the paper.     

Developing a variables repetitive group sampling plan based on process capability index C pk with unknown mean and variance

In this paper, variables repetitive group sampling plans are developed based on the process capability index C _pk when the quality characteristic follows a normal distribution with unknown mean and variance. The sampling plan parameters such as the sample size and the acceptance constant are determined to minimize the average sample number. Symmetric and asymmetric cases, in percent defectives due to two specification limits, are dealt with for specified combinations of acceptable quality level and limiting quality level. Tables are provided and examples are given to use proposed plans in practice.     

OPTIMAL DESIGN OF PLANS FOR ACCEPTANCE SAMPLING BY VARIABLES WITH INVERSE GAUSSIAN DISTRIBUTION

ABSTRACT

A vast majority of the literature on the design of sampling plans by variables assumes that the distribution of the quality characteristic variable is normal, and that only its mean varies while its variance is known and remains constant. But, for many processes, the quality variable is nonnormal, and also either one or both of the mean and the variance of the variable can vary randomly. In this paper, an optimal economic approach is developed for design of plans for acceptance sampling by variables having Inverse Gaussian (IG) distributions. The advantage of developing an IG distribution based model is that it can be used for diverse quality variables ranging from highly skewed to almost symmetrical. We assume that the process has two independent assignable causes, one of which shifts the mean of the quality characteristic variable of a product and the other shifts the variance. Since a product quality variable may be affected by any one or both of the assignable causes, three different likely cases of shift (mean shift only, variance shift only, and both mean and variance shift) have been considered in the modeling process. For all of these likely scenarios, mathematical models giving the cost of using a variable acceptance sampling plan are developed. The cost models are optimized in selecting the optimal sampling plan parameters, such as the sample size, and the upper and lower acceptance limits. A large set of numerical example problems is solved for all the cases. Some of these numerical examples are also used in depicting the consequences of: 1) using the assumption that the quality variable is normally distributed when the true distribution is IG, and 2) using sampling plans from the existing standards instead of the optimal plans derived by the methodology developed in this paper. Sensitivities of some of the model input parameters are also studied using the analysis of variance technique. The information obtained on the parameter sensitivities can be used by the model users on prudently allocating resources for estimation of input parameters.     

Variables acceptance reliability sampling plan for items subject to inverse Gaussian degradation process

Until now, in the literature, a variety of acceptance reliability sampling plans have been developed based on different life test plans. In most of the reliability sampling plans, the decision procedures to accept or reject the corresponding lot are developed based on the lifetimes of the items observed on tests, or the number of failures observed during a pre-specified testing time. However, frequently, the items are subject to degradation phenomena and, in these cases, the observed degradation level of the item can be used as a decision statistic. In this paper, we develop a variables acceptance sampling plan based on the information on the degradation process of the items, assuming that the degradation process follows the inverse Gaussian process. It is shown that the developed sampling plan improves the reliability performance of the items conditional on the acceptance in the test and that the lifetimes of items after the reliability sampling test are stochastically larger than those before the test. A study comparing the proposed degradation-based sampling plan with the conventional sampling plan which is based on a life test is also performed.KEYWORDS: Variables sampling plan, degradation test, inverse Gaussian process, mixture distribution, stochastic ordering     

Dodge-Romig AOQL single sampling plans for inspection by variables

Acceptance sampling plans for inspection by variables, which minimize the mean inspection cost per lot of process average quality (assuming that the remainder of rejected lots is inspected), are derived under the condition that the maximum value of the mean fraction defective after sampling inspection, replacing all defective items found by good ones, shall be equal top _L . These plans are tabulated for chosen values of the given parameters, and compared with the Dodge-Romig AOQL attribute sampling plans. From the comparison it follows that under the same protection of consumer the AOQL plans for inspection by variables are in some situations more economical than the corresponding Dodge-Romig plans.