<Emphasis Type="Italic">R</Emphasis>-charts for the exponential,Laplace and logistic processes

This paper (i) discusses theR-chart with asymmetric probability control limits under the assumption that the distribution of the quality characteristic under study is either exponential, Laplace, or logistic, (ii) examines the effect of the estimated probability limits on the performance of theR-chart, and (iii) obtains the desired probability limits of theR-chart that has a specified false alarm rate when probability limits must be estimated from preliminary samples taken from either the exponential, Laplace, or logistic processes.     

Integration of classification algorithms and control chart techniques for monitoring multivariate processes

We propose new multivariate control charts that can effectively deal with massive amounts of complex data through their integration with classification algorithms. We call the proposed control chart the ‘Probability of Class (PoC) chart’ because the values of PoC, obtained from classification algorithms, are used as monitoring statistics. The control limits of PoC charts are established and adjusted by the bootstrap method. Experimental results with simulated and real data showed that PoC charts outperform Hotelling's T ² control charts. Further, a simulation study revealed that a small proportion of out-of-control observations are sufficient for PoC charts to achieve the desired performance.     

Multivariate control chart based on the highest possibility region

The T ² control chart is widely adopted in multivariate statistical process control. However, when dealing with asymmetrical or multimodal distributions using the traditional T ² control chart, some points with relatively high occurrence possibility might be excluded, while some points with relatively low occurrence possibility might be accepted. Motived by the thought of the highest posterior density credible region, we develop a control chart based on the highest possibility region to solve this problem. It is shown that the proposed multivariate control chart will not only meet the false alarm requirement, but also ensure that all the in-control points are with relatively high occurrence possibility. The advantages and effectiveness of the proposed control chart are demonstrated by some numerical examples in the end.     

Better approximate confidence intervals for a binomial parameter

This paper discusses five methods for constructing approximate confidence intervals for the binomial parameter Θ, based on Y successes in n Bernoulli trials. In a recent paper, Chen (1990) discusses various approximate methods and suggests a new method based on a Bayes argument, which we call method I here. Methods II and III are based on the normal approximation without and with continuity correction. Method IV uses the Poisson approximation of the binomial distribution and then exploits the fact that the exact confidence limits for the parameter of the Poisson distribution can be found through the x² distribution. The confidence limits of method IV are then provided by the Wilson-Hilferty approximation of the x². Similarly, the exact confidence limits for the binomial parameter can be expressed through the F distribution. Method V approximates these limits through a suitable version of the Wilson-Hilferty approximation. We undertake a comparison of the five methods in respect to coverage probability and expected length. The results indicate that method V has an advantage over Chen's Bayes method as well as over the other three methods.     

One-sided tolerance limits for unbalanced one-way anova andomc effects model

In this article, we investigate techniques for constructing tolerance limits such that the probability is γ that at least _p proportion of the population would exceed that limit. We consider the unbalanced case and study the behavior of the limit as a function of n_i 's (where n_i is the number of observations in the ith batch), as well as that of the variance ratio. To construct the tolerance limits we use the approximation given in Thomas and Hultquist (1978). We also discuss the procedure for constructing the tolerance limits when the variance ratio is unknown. An example is given to illustrate the results.     

Attribute Charts for Zero-Inflated Processes

The classical Shewhart c-chart and p-chart which are constructed based on the Poisson and binomial distributions are inappropriate in monitoring zero-inflated counts. They tend to underestimate the dispersion of zero-inflated counts and subsequently lead to higher false alarm rate in detecting out-of-control signals. Another drawback of these charts is that their 3-sigma control limits, evaluated based on the asymptotic normality assumption of the attribute counts, have a systematic negative bias in their coverage probability. We recommend that the zero-inflated models which account for the excess number of zeros should first be fitted to the zero-inflated Poisson and binomial counts. The Poisson parameter λ estimated from a zero-inflated Poisson model is then used to construct a one-sided c-chart with its upper control limit constructed based on the Jeffreys prior interval that provides good coverage probability for λ. Similarly, the binomial parameter p estimated from a zero-inflated binomial model is used to construct a one-sided np-chart with its upper control limit constructed based on the Jeffreys prior interval or Blyth–Still interval of the binomial proportion p. A simple two-of-two control rule is also recommended to improve further on the performance of these two proposed charts.     

An example arising from berkson's conjecture

Berkson (1980) conjectured that minimum x² was a superior procedure to that of maximum likelihood, especially with regard to mean squared error. To explore his conjecture, we analyze his (1955) bioassay problem related to logistic regression. We consider not only the criterion of mean squared error for the comparison of these estimators, but also include alternative criteria such as concentration functions and Pitman's measure of closeness. The choice of these latter criteria is motivated by Rao's (1981) considerations of the shortcomings of mean squared error. We also include several Rao-Blackwellized versions of the minimum logit x² the purpose of these comparisons.     

THE CONTROL CHART FOR INDIVIDUAL OBSERVATIONS FROM A MULTIVARIATE NON-NORMAL DISTRIBUTION

The Hotelling's T²statistic has been used in constructing a multivariate control chart for individual observations. In Phase II operations, the distribution of the T²statistic is related to the F distribution provided the underlying population is multivariate normal. Thus, the upper control limit (UCL) is proportional to a percentile of the F distribution. However, if the process data show sufficient evidence of a marked departure from multivariate normality, the UCL based on the F distribution may be very inaccurate. In such situations, it will usually be helpful to determine the UCL based on the percentile of the estimated distribution for T². In this paper, we use a kernel smoothing technique to estimate the distribution of the T²statistic as well as of the UCL of the T²chart, when the process data are taken from a multivariate non-normal distribution. Through simulations, we examine the sample size requirement and the in-control average run length of the T²control chart for sample observations taken from a multivariate exponential distribution. The paper focuses on the Phase II situation with individual observations.     

A statistically adaptive sampling policy to the Hotelling's T2 control chart: Markov chain approach

ABSTRACT

We present an alternative sampling scheme for the Hotelling's T² control chart with variable parameters (VP T²) which allows the sampling interval h, the sample size n, and control limit k to vary between minimum and maximum values while keeping the warning line fixed over time. Our method uses only one measurement scale to overcome the difficulties of using two scales in practice. Later, we demonstrate the merits of the method in terms of its performance in detecting small-to-moderate shifts and its ease of application.     

Bivariate copulas on the Hotelling's T2 control chart

In this paper, we propose five types of copulas on the Hotelling's T² control chart when observations are from exponential distribution and use the Monte Carlo simulation to compare the performance of the control chart, which is based on the Average Run Length (ARL) for each copula. Five types of copulas function for specifying dependence between random variables are used and measured by Kendall's tau. The results show that the copula approach can be fitted the observation and we can use copula as an option for application on Hotelling's T² control chart.     

Bootstrap-Based T 2 Multivariate Control Charts

Control charts have been used effectively for years to monitor processes and detect abnormal behaviors. However, most control charts require a specific distribution to establish their control limits. The bootstrap method is a nonparametric technique that does not rely on the assumption of a parametric distribution of the observed data. Although the bootstrap technique has been used to develop univariate control charts to monitor a single process, no effort has been made to integrate the effectiveness of the bootstrap technique with multivariate control charts. In the present study, we propose a bootstrap-based multivariate T ² control chart that can efficiently monitor a process when the distribution of observed data is nonnormal or unknown. A simulation study was conducted to evaluate the performance of the proposed control chart and compare it with a traditional Hotelling's T ² control chart and the kernel density estimation (KDE)-based T ² control chart. The results showed that the proposed chart performed better than the traditional T ² control chart and performed comparably with the KDE-based T ² control chart. Furthermore, we present a case study to demonstrate the applicability of the proposed control chart to real situations.     

Maximum Value of Hotelling's T 2 Statistics Based on the Successive Differences Covariance Matrix Estimator

In statistical process control applications, the multivariate T ² control chart based on Hotelling's T ² statistic is useful for detecting the presence of special causes of variation. In particular, use of the T ² statistic based on the successive differences covariance matrix estimator has been shown to be very effective in detecting the presence of a sustained step or ramp shift in the mean vector. However, the exact distribution of this statistic is unknown. In this article, we derive the maximum value of the T ² statistic based on the successive differences covariance matrix estimator. This distributional property is crucial for calculating an approximate upper control limit of a T ² control chart based on successive differences, as described in Williams et al. (2006 Williams , J. D. , Woodall , W. H. , Birch , J. B. , Sullivan , J. H. ( 2006 ). On the distribution of T ² statistics based on successive differences . J. Qual. Technol. 38 : 217 – 229 .[Taylor & Francis Online], [Web of Science ®] , [Google Scholar]).     

An investigation of the effects of inspection errors on the run-length control charts

For continuous inspection schemes in an automated manufacturing environment, a useful alternative to the traditional p or np chart is the Run-Length control chart, which is based on plotting the run lengths (the number of conforming items) between successive nonconforming items. However, its establishment relies on the error-free inspection assumption, which can seldom be met in practice. In this paper, the effects of inspection errors on the Run-Length chart are investigated based on that these errors are assumed known. The actual false alarm probability and the average number inspected (ANI) in the presence of inspection errors are studied. This paper also presents the adjusted control limits for the Run-Length chart, which can provide much closer ANI curves to the ones obtained under error-free inspection.     

Identifying Variables Contributing to Outliers in Phase I

When a process is monitored with a T ² control chart in a Phase II setting, the MYT decomposition is a valuable diagnostic tool for interpreting signals in terms of the process variables. The decomposition splits a signaling T ² statistic into independent components that can be associated with either individual variables or groups of variables. Since these components are T ² statistics with known distributions, they can be used to determine which of the process variable(s) contribute to the signal. However, this procedure cannot be applied directly to Phase I since the distributions of the individual components are unknown. In this article, we develop the MYT decomposition procedure for a Phase I operation, when monitoring a random sample of individual observations and identifying outliers. We use a relationship between the T ² statistic in Phase I with the corresponding T ² statistic resulting when an observation is omitted from this sample to derive the distributions of these components and demonstrate the Phase I application of the MYT decomposition.     

Diagnosis of Multivariate Control Chart Signal Based on Dummy Variable Regression Technique

Abstract

It is common to monitor several correlated quality characteristics using the Hotelling's T ² statistic. However, T ² confounds the location shift with scale shift and consequently it is often difficult to determine the factors responsible for out of control signal in terms of the process mean vector and/or process covariance matrix. In this paper, we propose a diagnostic procedure called ‘D-technique’ to detect the nature of shift. For this purpose, two sets of regression equations, each consisting of regression of a variable on the remaining variables, are used to characterize the ‘structure’ of the ‘in control’ process and that of ‘current’ process. To determine the sources responsible for an out of control state, it is shown that it is enough to compare these two structures using the dummy variable multiple regression equation. The proposed method is operationally simpler and computationally advantageous over existing diagnostic tools. The technique is illustrated with various examples.     

Run length,average run length and false alarm rate of shewhart x-bar chart: exact derivations by conditioning

The effects of estimation of the control limits on the performance of the popular Shewhart X-bar chart are examined via the average run length and the probability of a false alarm, when one or both of the process mean and variance are unknown. Exact expressions for the run length, the average run length (ARL) and the false alarm rate are obtained, in each case, using expectation by conditioning. Applying Jensen's inequality, together with expectation by conditioning, a simple lower bound to the ARL is obtained. This could be useful in designing the charts. The expressions for the exact ARL and the exact probabilities of false alarm are evaluated, using simulations, for various numbers of subgroups and shift sizes. The calculations throw new light on the performance of the Shewhart X-bar chart. Some recommendations are given.     

A Multivariate Synthetic Control Chart for Monitoring the Process Mean Vector of Skewed Populations Using Weighted Standard Deviations

This article proposes a multivariate synthetic control chart for skewed populations based on the weighted standard deviation method. The proposed chart incorporates the weighted standard deviation method into the standard multivariate synthetic control chart. The standard multivariate synthetic chart consists of the Hotelling's T ² chart and the conforming run length chart. The weighted standard deviation method adjusts the variance–covariance matrix of the quality characteristics and approximates the probability density function using several multivariate normal distributions. The proposed chart reduces to the standard multivariate synthetic chart when the underlying distribution is symmetric. In general, the simulation results show that the proposed chart performs better than the existing multivariate charts for skewed populations and the standard T ² chart, in terms of false alarm rates as well as moderate and large mean shift detection rates based on the various degrees of skewnesses.     

New robust estimators for detecting non-random patterns in multivariate control charts: a simulation approach

In the past decade, different robust estimators have been proposed by several researchers to improve the ability to detect non-random patterns such as trend, process mean shift, and outliers in multivariate control charts. However, the use of the sample mean vector and the mean square successive difference matrix in the T ² control chart is sensitive in detecting process mean shift or trend but less sensitive in detecting outliers. On the other hand, the minimum volume ellipsoid (MVE) estimators in the T ² control chart are sensitive in detecting multiple outliers but less sensitive in detecting trend or process mean shift. Therefore, new robust estimators using both merits of the mean square successive difference matrix and the MVE estimators are developed to modify Hotelling's T ² control chart. To compare the detection performance among various control charts, a simulation approach for establishing control limits and calculating signal probabilities is provided as well. Our simulation results show that a multivariate control chart using the new robust estimators can achieve a well-balanced sensitivity in detecting the above-mentioned non-random patterns. Finally, three numerical examples further demonstrate the usefulness of our new robust estimators.     

Change-Point Detection With Non-Parametric Regression

We consider the regression model y_i = ?(x_i ) + ε in which the function ? or its pth derivative ?^(p) may have a discontinuity at some unknown point τ. By fitting local polynomials from the left and right, we test the null that ?^(p) is continuous against the alternative that ?^(p)(τ?) ≠ ?^(p)(τ+). We obtain Darling-Erdös type limit theorems for the test statistics under the null hypothesis of no change, as well as their limits in probability under the alternative. Consistency of the related change-point estimators is also established.     

ON THE ECONOMIC DESIGN OF MULTIVARIATE CONTROL CHARTS

ABSTRACT

It is an increasingly common practice to monitor several related quality characteristics of a product or process using a multivariate control chart procedure. Several types of multivariate control charts, including Hotelling's χ ² and T ² control charts, have been developed in attempts to improve monitoring by using the correlation structure that exists between quality characteristics. The purpose of this paper is to summarize the assumptions made regarding the out-of-control process shift in the economic design of multivariate control charts and to address their consequences. We study the average run length (ARL) properties of the χ ² control chart using a numerical example and show that this chart can perform ineffectively under the assumed out-of-control conditions when designed using the economic approach. Following Healy,[1] Healy, J.D. 1987. A Note on the Multivariate CUSUM Procedures. Technometrics, 29: 409–412. [Taylor & Francis Online], [Web of Science ®] , [Google Scholar] we offer an alternative procedure that has improved ARL properties and overall performance. These results can be important to researchers and practitioners who are interested in using the economic design of multivariate control procedures.