A Bivariate Optimal Replacement Policy for a System With Age-dependent Minimal Repair and Cumulative Repair-cost Limit

In this article, a repairable system with age-dependent failure type and minimal repair based on a cumulative repair-cost limit policy is studied, where the information of entire repair-cost history is adopted to decide whether the system is repaired or replaced. As the failures occur, the system has two failure types: (i) a Type-I failure (minor) type that is rectified by a minimal repair, and (ii) a Type-II failure (catastrophic) type that calls for a replacement. We consider a bivariate replacement policy, denoted by (n,T), in which the system is replaced at life age T, or at the n-th Type-I failure, or at the kth Type-I failure (k < n and due to a minor failure at which the accumulated repair cost exceeds the pre-determined limit), or at the first Type-II failure, whichever occurs first. The optimal minimum-cost replacement policy (n,T)* is derived analytically in terms of its existence and uniqueness. Several classical models in maintenance literature could be regard as special cases of the presented model. Finally, a numerical example is given to illustrate the theoretical results.     

Optimal preventive policies for imperfect maintenance models with replacement first and last

ABSTRACT

This paper proposes preventive replacement policies for an operating system which may continuously works for N jobs with random working times and is imperfectly maintained upon failure. As a failure occurs, the system suffers one of the two types of failures based on some random mechanism: type-I (repairable or minor) failure is rectified by a minimal repair, or type-II (non repairable or catastrophic) failure is removed by a corrective replacement. A notation of preventive replacement last model is considered in which the system is replaced before any type-II failure at an operating time T or at number N of working times, whichever occurs last. Comparisons between such a preventive replacement last and the conventional replacement first are discussed in detail. For each model, the optimal schedule of preventive replacement that minimizes the mean cost rate is presented theoretically and determined numerically. Because the framework and analysis are general, the proposed models extend several existing results.     

Optimization of continuous and discrete scheduled times for a cumulative damage system with age-dependent maintenance

Abstract

This paper presents a preventive replacement problem when a system is operating successive works with random times and suffering stochastic shocks. The works cause random amount additive damage to the system, and the system fails whenever the cumulative damage reaches a failure level threshold. As an external shock occurs, the system experiences one of the two types of shocks with age-dependent maintenance mechanism: type-I (minor) shock is rectified by a minimal repair, or type-II (catastrophic) shock causes the system to fail. To control the deterioration process, preventive replacement is scheduled to replace the system at a continuous age T or at a discrete number N of working cycles, whichever occurs first, and corrective replacement is performed immediately whenever the system fails due to either shock or damage. The optimal preventive replacement schedule that minimizes the expected cost rate is discussed analytically and computed numerically. The proposed model provides a general framework for analyzing maintenance policies and extends several existing results.     

Optimal scheduling replacement policies for a system with multiple random works

From the economical viewpoint in reliability theory, this paper addresses a scheduling replacement problem for a single operating system which works at random times for multiple jobs. The system is subject to stochastic failure which results the imperfect maintenance activity based on some random failure mechanism: minimal repair due to type-I (repairable) failure, or corrective replacement due to type-II (non-repairable) failure. Three scheduling models for the system with multiple jobs are considered: a single work, N tandem works, and N parallel works. To control the deterioration process, the preventive replacement is planned to undergo at a scheduling time T or the job's completion time of for each model. The objective is to determine the optimal scheduling parameters (T^* or N^*) that minimizes the mean cost rate function in a finite time horizon for each model. A numerical example is provided to illustrate the proposed analytical model. Because the framework and analysis are general, the proposed models extend several existing results.     

An Extended Sequential Imperfect Preventive Maintenance Model with Improvement Factors

This article presents a generalization of the imperfect sequential preventive maintenance (PM) policy with minimal repair. As failures occur, the system experiences one of two types of failures: a Type-I failure (minor), rectified by a minimal repair; or a Type-II failure (catastrophic) that calls for an unplanned maintenance. In each maintenance period, the system is maintained following the occurrence of a Type-II failure or at age, whichever takes place first. At the Nth maintenance, the system is replaced rather than maintained. The imperfect PM model adopted in this study incorporates with improvement factors in the hazard-rate function. Taking age-dependent minimal repair costs into consideration, the objective consists of finding the optimal PM and replacement schedule that minimize the expected cost per unit time over an infinite time-horizon.     

Asymptotic Confidence Limits for Performance Measures of a Repairable System with Imperfect Service Station

This article studies the asymptotic confidence limits for the steady-state availability, failure frequency, and mean time to failure of a repairable K-out-of-(M + S) system with M operating devices, S spares, and an imperfect service station that may be interrupted by a breakdown when it is repairing for the failed devices.     

An extended geometric process repair model with delayed repair and slight failure type

This article proposes an extended geometric process repair model to generalize the geometric process repair model and studies a repair-replacement problem for a simple repairable system with delayed repair, based on the failure number N of the system under the new model. An optimal replacement policy N* is determined by maximizing the average reward rate of the system. The explicit expression of the average reward rate is derived, and the uniqueness of the optimal replacement policy N* is also proved. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

A geometric process repair model for a cold standby repairable system with imperfect delay repair and priority in use

In this article, a two-dissimilar-component cold standby repairable system with one repairman is studied. Assume that the repair after failure for each component is delayed or undelayed. Component 2 after repair is “as good as new” while Component 1 after repair is not, but Component 1 has priority in use. Under these assumptions, using a geometric process, we consider a replacement policy N based on the failure number of Component 1. An optimal replacement policy N* is determined by minimizing the average cost rate C(N) of the system. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

An extended geometric process repair model with imperfect delayed repair under different objective functions

This article studies an extended geometric process repair model for a simple repairable system with imperfect delayed repair. Assume that the system after repair is not always successively degenerative, and the repair is not also always delayed. Under these assumptions, based on the failure number N of the system, an optimal replacement policy N* is determined respectively by minimizing the average cost rate (ACR), maximizing the average availability rate (AAR), and optimizing the trade-off model of the ACR and the AAR. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

An optimal age-replacement policy for a simple repairable system with delayed repair

In this article, a simple repairable system (i.e., a repairable system consisting of one component and one repairman) with delayed repair is studied. Assume that the system after repair is not “as good as new”, and the degeneration of the system is stochastic. Under these assumptions, using the geometric process repair model, we consider a replacement policy T based on system age under which the system is replaced when the system age reaches T. Our problem is to determine an optimal replacement policy T*, such that the average cost rate (i.e., the long-run average cost per unit time) of the system is minimized. The explicit expression of the average cost rate is derived, the corresponding optimal replacement policy T* can be determined by minimizing the average cost rate of the system. Finally, a numerical example is given to illustrate some theoretical results and the model's applicability.     

On-Line Process Control using Attributes with Misclassification Errors: An Economical Design for Short-Run Production

On-line process control consists of inspecting a single item for every m (integer and m ≥ 2) produced items. Based on the results of the inspection, it is decided whether the process is in-control (the fraction of conforming items is p ₁; State I) or out-of-control (the fraction of conforming items is p ₂ < p ₁; State II). If the inspected item is non conforming, it is determined that the process is out-of-control, and the production process is stopped for an adjustment; otherwise, production continues. As most designs of on-line process control assume a long-run production, this study can be viewed as an extension because it is concerned with short-run production and the decision regarding the process is subject to misclassification errors. The probabilistic model of the control system employs properties of an ergodic Markov chain to obtain the expression of the average cost of the system per unit produced, which can be minimised as a function of the sampling interval, m. The procedure is illustrated by a numerical example.     

An Availability System with General Repair Distribution: Statistical Inference

This article we study the statistical inferences of an availability system with imperfect coverage. The time-to-failure and time-to-repair of the active and standby components are assumed to be exponential and general distribution, respectively. Assume that the coverage factor is the same for an active-component failure as that for a standby-component failure. Firstly, we propose a consistent and asymptotically normal (CAN) estimator of availability for such repairable system. Based on the CAN estimator of the system availability, interval estimation and testing (hypothesis) are performed. To implement the simulation inference for the system availability, we adopt two repair-time distributions, such as lognormal and Weibull distribution, in which three types of Weibull distribution are considered according to the shape parameter β. The component holds the decreasing repair rate (DRR), constant repair rate (CRR), and increasing repair rate (IRR) if β < 1, β = 1, and β > 1, respectively. Finally, all simulation results are displayed by appropriate tables and curves for understanding performance of the statistical inference procedures presented in this article.     

Bringing Closure to the Plotting Position Controversy

In this article, it is explicitly demonstrated that the probability of non exceedance of the mth value in n order ranked events equals m/(n + 1). Consequently, the plotting position in the extreme value analysis should be considered not as an estimate, but to be equal to m/(n + 1), regardless of the parent distribution and the application. The many other suggested plotting formulas and numerical methods to determine them should thus be abandoned. The article is intended to mark the end of the century-long controversial discussion on the plotting positions.     

Characterization of Balanced Fractional 3 m Factorial Designs of Resolution III

We consider a fractional 3 ^m factorial design derived from a simple array (SA), which is a balanced array of full strength, where the non negligible factorial effects are the general mean and the linear and quadratic components of the main effect, and m ≥ 2. In this article, we give a necessary and sufficient condition for an SA to be a balanced fractional 3 ^m factorial design of resolution III. Such a design is characterized by the suffixes of indices of an SA.     

Prediction of the residual failure processes based on the process history

In the reliability area, the concept of the residual lifetime of a non repairable system is very important and its property has been intensively studied. In this article, we define the “residual failure process” for a repairable system and study its stochastic properties thoroughly. The detailed discussions are given when the corresponding failure process is a renewal process. An illustrative example is also discussed.     

Bi-directional system analysis under copula-coverage approach

Reliability assessment is a major step, toward the development of fault-tolerant computing system. In different fields of engineering and physical/ailed sciences, researchers or engineers have several reliability approaches for the better performance of the system. By assuming different types of time trends, failure modes and repair effects, the legion stochastic model has been developed for repairable system. This study shows a novel concept for three state fault tolerant repairable systems with two types of repair. This research predicts the effect of the coverage factor using Gumbel-Hougaard family of copula approach on reliability characteristics of the designed system.     

The Variable Sampling Interval (VSI) in an Analysis of Taguchi's On-line Quality Monitoring Procedure for Variables

The procedure of on-line process control for variables proposed by Taguchi consists of inspecting the mth item (a single item) of every m items produced and deciding, at each inspection, whether the mean value is increased or not. If the value of the monitored statistic is outside of the control limits, one decides the process is out-of-control and the production is stopped for adjustment; otherwise, it continues. In this article, a variable sampling interval (with a longer L and a shorter m ≤ L) chart with two set of limits is used. These limits are the warning (±W) and the control (±C), where W ≤ C. The process is stopped for adjustment when an observation falls outside of the control limits or a sequence of h observations falls between the warning limits and the control limits. The longer sample interval is used after an adjustment or when an observation falls inside the warning limits; otherwise, the short sampling interval is used. The properties of an ergodic Markov chain are used to evaluate the time (in units) that the process remains in-control and out-of-control, with the aim of building an economic–statistical model. The parameters (the sampling intervals m and L, the control limits W and C and the length of run h) are optimized by minimizing the cost function with constraints on the average run lengths (ARLs) and the conformity fraction. The performance of the current proposal is more economical than the decision taken based on a sequence of length h = 1, L = m, and W = C, which is the model employed in earlier studies. A numerical example illustrates the proposed procedure.     

System Reliability Assessment through p Minimal Paths in Stochastic Case with Backup-routing

For a stochastic-flow network in which each arc has several possible capacities, we assess the probability that a given amount of data are sent through p(p ≥ 2) minimal paths simultaneously subject to time threshold. Such a probability is named the system reliability. Without knowing all minimal paths, a solution procedure is first proposed to calculate it. Furthermore, the backup-routing is established in advance to declare the first and the second priority p minimal paths in order to enhance the system reliability. Subsequently, the system reliability according to the backup-routing can be computed easily.     

The Effects of Sample Sizes in Phases I and II on p Control Chart Performance

Control charts designed for the properties of non conformities, also called p control charts, are powerful tools used for monitoring a performance of the fraction of non conforming units. Constructing a p chart is often based on the assumption that the in-control proportion of non conforming items (p ₀) is known. In practice, the value of p ₀ is rarely known and is frequently replaced by an estimate from an in-control reference sample in Phase I. This article investigates the effects of sample sizes in both Phase I and Phase II on the performance of p control charts. The conditional and marginal run length distributions are derived and the corresponding numerical studies are conducted. Moreover, the minimal sample sizes required in Phases I and II to ensure adequate statistical performance are proposed when p ₀ = 0.1 and 0.005.     

On the invertibility of EGARCH(p,q)

Of the two most widely estimated univariate asymmetric conditional volatility models, the exponential GARCH (or EGARCH) specification is said to be able to capture asymmetry, which refers to the different effects on conditional volatility of positive and negative effects of equal magnitude, and leverage, which refers to the negative correlation between the returns shocks and subsequent shocks to volatility. However, the statistical properties of the (quasi-)maximum likelihood estimator (QMLE) of the EGARCH(p, q) parameters are not available under general conditions, but only for special cases under highly restrictive and unverifiable sufficient conditions, such as EGARCH(1,0) or EGARCH(1,1), and possibly only under simulation. A limitation in the development of asymptotic properties of the QMLE for the EGARCH(p, q) model is the lack of an invertibility condition for the returns shocks underlying the model. It is shown in this article that the EGARCH(p, q) model can be derived from a stochastic process, for which sufficient invertibility conditions can be stated simply and explicitly when the parameters respect a simple condition.¹¹Using the notation introduced in part 2, this refers to the cases where α ≥ |γ| or α ≤ ? |γ|. The first inequality is generally assumed in the literature related to the invertibility of EGARCH. This article provides (in the Appendix) an argument for the possible lack of invertibility when these conditions are not met. This will be useful in reinterpreting the existing properties of the QMLE of the EGARCH(p, q) parameters.