Designing Variables Sampling Plans with Process Loss Consideration

For the implementation of an acceptance sampling plan, a problem the quality practitioners have to deal with is the determination of the critical acceptance values and inspection sample sizes that provide the desired levels of protection to both vendors and buyers. Traditionally, most acceptance sampling plans focus on the percentage of defective products instead of considering the process loss, which doesn't distinguish among the products that fall within the specification limits. However, the quality between products that fall within the specification limits may be very different. So how to design an acceptance sampling plan with process loss consideration is necessary. In this article, a variables sampling plan based on L _e is proposed to handle processes requiring low process loss. The required sample sizes n and the critical acceptance value c with various combination of acceptance quality level are tabulated. The proposed sampling plan provides a feasible policy, which can be applied to products requiring low process loss where classical sampling plans cannot be applied.     

A procedure for selection of a gamma-Poisson single sampling plan by attributes

Design and evaluation of sampling plans by attributes and by variables are important aspects in the area of acceptance sampling research. Various procedures for the selection of conventional single sampling by attributes have been developed and are available in the literature. This paper presents a design methodology and tables for the selection of parameters of single sampling plans for specified requirements (strengths) under the conditions of a gamma prior and Poisson sampling distribution. The relative efficiency of gamma-Poisson single sampling plans over conventional plans is discussed through empirical illustrations.     

Improved attribute acceptance sampling plans based on maxima nomination sampling

This paper demonstrates the use of maxima nomination sampling (MNS) technique in design and evaluation of single AQL, LTPD, and EQL acceptance sampling plans for attributes. We exploit the effect of sample size and acceptance number on the performance of our proposed MNS plans using operating characteristic (OC) curve. Among other results, we show that MNS acceptance sampling plans with smaller sample size and bigger acceptance number perform better than commonly used acceptance sampling plans for attributes based on simple random sampling (SRS) technique. Indeed, MNS acceptance sampling plans result in OC curves which, compared to their SRS counterparts, are much closer to the ideal OC curve. A computer program is designed which can be used to specify the optimum MNS acceptance sampling plan and to show, visually, how the shape of the OC curve changes when parameters of the acceptance sampling plan vary. Theoretical results and numerical evaluations are given.     

Exact calculation of the Dodge-Romig LTPD single sampling plans for inspection by variables

In this paper we shall deal with the acceptance sampling plans when the remainder of rejected lots is inspected. We shall consider two types of LTPD plans- for inspection by variables and for inspection by variables and attributes (all items from the sample are inspected by variables, remainder of rejected lots is inspected by attributes). We shall report on an algorithm allowing the calculation of these plans when the non-central t distribution is used for the operating characteristic. The calculation is considerably difficult, algorithm for non-central t distribution takes several minutes. For the calculation we shall use an original method.     

Repetitive group sampling plan based on the process capability index for the lot acceptance problem

An acceptance sampling plan is a method used to make a decision about acceptance or rejection of a product, based on adherence to a standard. Meanwhile, process capability indices (PCIs) have been applied in different manufacturing industries as capability measures based on specified criteria which include process departure from a target, process consistency, process yield and process loss. In this paper, a repetitive group sampling (RGS) plan based on PCI is introduced for variables’ inspection. First, the optimal parameters of the developed RGS plan are obtained considering constraints related to the risk of consumers and producers and also a double sampling plan, a multiple dependent state sampling plan and a sampling plan for resubmitted lots have been designed. Finally, after the development of variable sampling plans based on the Bayesian and exact approach, a comparison study has been performed between the developed RGS plan and other types of sampling plans and the results are elaborated.     

OPTIMAL DESIGN OF PLANS FOR ACCEPTANCE SAMPLING BY VARIABLES WITH INVERSE GAUSSIAN DISTRIBUTION

ABSTRACT

A vast majority of the literature on the design of sampling plans by variables assumes that the distribution of the quality characteristic variable is normal, and that only its mean varies while its variance is known and remains constant. But, for many processes, the quality variable is nonnormal, and also either one or both of the mean and the variance of the variable can vary randomly. In this paper, an optimal economic approach is developed for design of plans for acceptance sampling by variables having Inverse Gaussian (IG) distributions. The advantage of developing an IG distribution based model is that it can be used for diverse quality variables ranging from highly skewed to almost symmetrical. We assume that the process has two independent assignable causes, one of which shifts the mean of the quality characteristic variable of a product and the other shifts the variance. Since a product quality variable may be affected by any one or both of the assignable causes, three different likely cases of shift (mean shift only, variance shift only, and both mean and variance shift) have been considered in the modeling process. For all of these likely scenarios, mathematical models giving the cost of using a variable acceptance sampling plan are developed. The cost models are optimized in selecting the optimal sampling plan parameters, such as the sample size, and the upper and lower acceptance limits. A large set of numerical example problems is solved for all the cases. Some of these numerical examples are also used in depicting the consequences of: 1) using the assumption that the quality variable is normally distributed when the true distribution is IG, and 2) using sampling plans from the existing standards instead of the optimal plans derived by the methodology developed in this paper. Sensitivities of some of the model input parameters are also studied using the analysis of variance technique. The information obtained on the parameter sensitivities can be used by the model users on prudently allocating resources for estimation of input parameters.     

Autoregressive processes applied to acceptance sampling by varlables

The effect of serial correlation on acceptance sampling plans by variables has been examined in this paper assuming the quality measurements follow an AR(p) process. The effect of serial correlation can be examined by comparing OC curves, sample size and producer's risks, ∝, with that of the independent case when the process standard deviation, σ, is known. When σ is unknown and for large n, sampling plans can be constructed using the central limit theorem. However, for σ unknown and for small n, there is no satisfactory method of obtaining sampling plans.     

Repetitive variable acceptance sampling plan for one-sided specification

In this paper, a variable repetitive group sampling plans based on one-sided process capability indices is proposed to deal with lot sentencing for one-sided specifications. The parameters of the proposed plans are tabulated for some combinations of acceptance quality levels with commonly used producer's risk and consumer's risk. The efficiency of the proposed plan is compared with the Pearn and Wu [Critical acceptance values and sample sizes of a variables sampling plan for very low fraction of defectives. Omega – Int J Manag Sci. 2006;34(1):90–101] plan in terms of sample size and the power curve. One example is given to illustrate the proposed methodology.     

Acceptance Sampling Plans from Truncated Life Tests Based on the Birnbaum–Saunders Distribution for Percentiles

Time to failure due to fatigue is one of the common quality characteristics in material engineering applications. In this article, acceptance sampling plans are developed for the Birnbaum–Saunders distribution percentiles when the life test is truncated at a pre-specified time. The minimum sample size necessary to ensure the specified life percentile is obtained under a given customer's risk. The operating characteristic values (and curves) of the sampling plans as well as the producer's risk are presented. The R package named spbsq is developed to implement the developed sampling plans. Two examples with real data sets are also given as illustration.     

A mixed double sampling plan based on Cpk

Abstract

Acceptance sampling plans are quality tools for the manufacturer and the customer. The ultimate result of reduction of nonconforming items will increase the profit of the manufacturer and enhance the satisfaction of the consumer. In this article, a mixed double sampling plan is proposed in which the attribute double sampling inspection is used in the first stage and a variables sampling plan based on the process capability index C_pk is used in the second stage. The optimal parameters are determined so that the producer’s and the consumer’s risks are to be satisfied with minimum average sample number. The optimal parameters of the proposed plan are estimated using different plan settings using two points on the operating characteristic curve approach. In designing the proposed mixed double sampling plan, we consider the symmetric and asymmetric nonconforming cases under variables inspection. The efficiency of the proposed plan is discussed and compared with the existing sampling plans. Tables are constructed for easy selection of the optimal plan parameters and an industrial example is also included for implementation of the proposed plan.     

Economic design of acceptance sampling plans for truncated life test using Frechet distribution

In this article designing of acceptance sampling plans for the truncated life test is proposed using economic approach by assuming that the lifetime of a product follows Frechet distribution based on median. The optimal sampling plans to meet the consumer’s confidence level with minimum total cost are designed. Efficiency of the proposed plan is also analyzed.     

Optimal design of variable acceptance sampling plans for mixture distribution

ABSTRACT

The paper investigates the design of single and sequential variable acceptance sampling plans for a mixture distribution. Mixture distributions are seen in many practical problems such as life testing experiments of electronic components and clinical trials. The sampling plans for this kind of situations are not well addressed in the literature. We first propose a single sampling plan for a distribution which is a mixture of two exponential distributions. An optimization problem which minimizes the total cost of testing at given producer's and consumer's risks is solved to obtain the plan parameters. Two different sequential sampling plans are also defined and plan parameters are obtained by solving corresponding optimization problems. Finally, a case study, a simulation study and a sensitivity analysis are presented to illustrate our sampling plans.     

Developing a variables repetitive group sampling plan based on process capability index C pk with unknown mean and variance

In this paper, variables repetitive group sampling plans are developed based on the process capability index C _pk when the quality characteristic follows a normal distribution with unknown mean and variance. The sampling plan parameters such as the sample size and the acceptance constant are determined to minimize the average sample number. Symmetric and asymmetric cases, in percent defectives due to two specification limits, are dealt with for specified combinations of acceptable quality level and limiting quality level. Tables are provided and examples are given to use proposed plans in practice.     

New acceptance sampling plans based on life tests for Birnbaum–Saunders distributions

In this paper, we consider the Birnbaum–Saunders distribution as a life model to develop various acceptance sampling schemes based on the truncated life tests. We develop the double sampling plan and determine the design parameters satisfying both the producer's and consumer's risks simultaneously for the specified reliability levels in terms of the mean ratio to the specified life. We also propose a group sampling plan and determine the parameters by the above-mentioned two-point method. Tables are constructed for the proposed sampling plans and results are explained with examples.     

A New Design on Attributes Single Sampling Plans

In this article, two new approaches are introduced to design attributes single plans, and the corresponding models are constructed separately. For Approach I, an algorithm is proposed to design sampling plans by setting a goal function to fulfill the two-point conditions on the operating characteristic curve. For Approach II, the plan parameters are solved by a nonlinear optimization model which minimizes the integration of the probability of acceptance in the interval from the producer's risk quality to the consumer's risk quality. Then numerical examples and discussions based on numerical computation results are given to illustrate the approaches, and tables of the designed plans under various conditions are provided. Moreover, a fact is given to be proved that there is a relation between the conventional design and the new approaches.     

Modified chain sampling plans for lot inspection by variables and attributes

The purpose of acceptance sampling is to develop decision rules to accept or reject production lots based on sample data. When testing is destructive or expensive, dependent sampling procedures cumulate results from several preceding lots. This chaining of past lot results reduces the required size of the samples. A large part of these procedures only chain past lot results when defects are found in the current sample. However, such selective use of past lot results only achieves a limited reduction of sample sizes. In this article, a modified approach for chaining past lot results is proposed that is less selective in its use of quality history and, as a result, requires a smaller sample size than the one required for commonly used dependent sampling procedures, such as multiple dependent sampling plans and chain sampling plans of Dodge. The proposed plans are applicable for inspection by attributes and inspection by variables. Several properties of their operating characteristic-curves are derived, and search procedures are given to select such modified chain sampling plans by using the two-point method.     

Accelerated life test sampling plans for the Weibull distribution under Type I progressive interval censoring with random removals

This paper considers the design of accelerated life test (ALT) sampling plans under Type I progressive interval censoring with random removals. We assume that the lifetime of products follows a Weibull distribution. Two levels of constant stress higher than the use condition are used. The sample size and the acceptability constant that satisfy given levels of producer's risk and consumer's risk are found. In particular, the optimal stress level and the allocation proportion are obtained by minimizing the generalized asymptotic variance of the maximum likelihood estimators of the model parameters. Furthermore, for validation purposes, a Monte Carlo simulation is conducted to assess the true probability of acceptance for the derived sampling plans.     

Optimal designing of a new mixed variable lot-size chain sampling plan based on the process capability index

In this paper, a new mixed sampling plan based on the process capability index (PCI) C_pk is proposed and the resultant plan is called mixed variable lot-size chain sampling plan (ChSP). The proposed mixed plan comprises of both attribute and variables inspections. The variable lot-size sampling plan can be used for inspection of attribute quality characteristics and for the inspection of measurable quality characteristics, the variables ChSP based on PCI will be used. We have considered both symmetric and asymmetric fraction non conforming cases for the variables ChSP. Tables are developed for determining the optimal parameters of the proposed mixed plan based on two points on the operating characteristic (OC) approach. In order to construct the tables, the problem is formulated as a non linear programming where the average sample number function is considered as an objective function to be minimized and the lot acceptance probabilities at acceptable quality level and limiting quality level under the OC curve are considered as constraints. The practical implementation of the proposed mixed sampling plan is explained with an illustrative real time example. Advantages of the proposed sampling plan are also discussed in terms of comparison with other existing sampling plans.     

Zero Acceptance Number Chained Quick Switching System

Zero acceptance number sampling inspection plans are commonly employed for compliance sampling and audit inspection purposes. The discriminatory power of zero acceptance number sampling plans is rather poor. This article remedies this disadvantage by chaining past lot results within a quick switching system.     

Variables acceptance reliability sampling plan for repairable items

Traditionally, acceptance reliability sampling plans have been developed for non-repairable items. However, the functions required for items become more and more complex and, accordingly, the items are composed of several components and tend to be repairable. In this paper, we consider variables acceptance reliability sampling plan for repairable items. We develop a variables acceptance sampling plan based on the failure and repair data observed during the testing period. It is shown that the developed sampling plan improves the reliability characteristic of the population and that the lifetimes of items before and after the reliability sampling test are stochastically ordered.