Optimal design of variable acceptance sampling plans for mixture distribution

ABSTRACT

The paper investigates the design of single and sequential variable acceptance sampling plans for a mixture distribution. Mixture distributions are seen in many practical problems such as life testing experiments of electronic components and clinical trials. The sampling plans for this kind of situations are not well addressed in the literature. We first propose a single sampling plan for a distribution which is a mixture of two exponential distributions. An optimization problem which minimizes the total cost of testing at given producer's and consumer's risks is solved to obtain the plan parameters. Two different sequential sampling plans are also defined and plan parameters are obtained by solving corresponding optimization problems. Finally, a case study, a simulation study and a sensitivity analysis are presented to illustrate our sampling plans.     

Bayesian Design of Special Type of Double Sampling Plans for Compliance Testing

Bayesian acceptance sampling plans, which utilize prior information on the process variation, can be employed as an alternative to conventional types of plans for taking decisions on the disposition of submitted lots. A special type of double sampling inspection plans by attributes with small acceptance numbers using Bayesian methodology is presented in this paper emphasizing its significance over small acceptance number single sampling plans. The procedures for designing such sampling plans for specified degree of discrimination which would ensure protection to the producer and consumer are discussed with illustrations under the conditions for the application of gamma-Poisson distribution.     

Minimum Size Double Sampling Plans for Large Isolated Lots

A common approach to the design of an acceptance sampling plan is to require that the operating characteristic (OC) curve should pass through two designated points that would fix the curve in accordance with a desired degree of discrimination. This paper presents a search procedure for the selection of double sampling inspection plans of type DSP - (0, 1) for specified two points on the OC curve, namely acceptance quality limit, producer's risk, limiting quality and consumer's risk. Selection of the plans is discussed for both the cases of fraction non-conforming and the number of non-conformities per unit.     

A new policy for designing acceptance sampling plan based on Bayesian inference in the presence of inspection errors

The purpose of this article is to present a new policy for designing an acceptance sampling plan based on the minimum proportion of the lot that should be inspected in the presence of inspection errors. It is assumed that inspection is not perfect and every defective item cannot be detected with complete certainty. The Bayesian method is used for obtaining the probability distribution function of the number of defective items in the lot. To design this model, two constraints of producer risk and consumer risk are considered during the inspection process by using two specified points on operating characteristic curve. In order to illustrate the application of the proposed model, an example is presented. In addition, a sensitivity analysis is performed to analyze the model performance under different scenarios of process parameters and the results are elaborated. Finally, the efficiency of the proposed model is compared with the sampling method of Spencer and Kevan de Lopez (2017) at the same conditions.     

Lot Sampling Distributions for Bounded Number of Nonconformities

Attributes sampling is an important inspection tool in areas like product quality control, service quality control or auditing. The classical item quality scheme of attributes sampling distinguishes between conforming and nonconforming items, and measures lot quality by the lot fraction nonconforming. A more refined quality scheme rates item quality by the number of nonconformities occurring on the item, e.g., the number of defective components in a composite product or the number of erroneous entries in an accounting record, where lot quality is measured by the average number of nonconformities occurring on items in the lot. Statistical models of sampling for nonconformities rest on the idealizing assumption that the number of nonconformities on an item is unbounded. In most real cases, however, the number of nonconformities on an item has an upper bound, e.g., the number of product components or the number of entries in an accounting record. The present study develops two statistical models of sampling lots for nonconformities in the presence of an upper bound a for the number of nonconformities on each single item. For both models, the statistical properties of the sample statistics and the operating characteristics of single sampling plans are investigated. A broad numerical study compares single sampling plans with prescribed statistical properties under the bounded and unbounded quality schemes. In a large number of cases, the sample sizes for the realistic bounded models are smaller than the sample sizes for the idealizing unbounded model.     

A Design of Attributes Double Sampling Plans for Three-class Products

In this article, a new attributes double sampling plan for three-class products (ADSPTP) is presented, and the corresponding operating characteristic function is constructed based on the given procedure of performing ADSPTP. Average sample numbers (ASN) for complete inspection and curtailed inspection of the second sample are derived and the extreme point is discussed on the three-dimensional ASN surface. In addition, the differences arising from different parameters are studied. Sampling plans are designed by a nonlinear optimization model. Finally, numerical examples and discussions are given to illustrate the obtained results, and tables of the designed plans under various conditions are provided.     

Double and group acceptance sampling plan for truncated life test based on inverse log-logistic distribution

This paper introduces a double and group acceptance sampling plans based on time truncated lifetimes when the lifetime of an item follows the inverse log-logistic (ILL) distribution with known shape parameter. The operating characteristic function and average sample number (ASN) values of the double acceptance sampling inspection plan are provided. The values of the minimum number of groups and operating characteristic function for various quality levels are obtained for a group acceptance sampling inspection plan. A comparative study between single acceptance sampling inspection plan and double acceptance sampling inspection plan is carried out in terms of sample size. One simulated example and four real-life examples are discussed to show the applicability of the proposed double and group acceptance sampling inspection plans for ILL distributed quality parameters.     

Dynamic sampling plans in on-line control charts

Three simple dynamic sampling plans for detecting the change point are investigated in the discrete-time case. The first is a two-rate sampling CUSUM procedure. The second is a two-rate sampling Shiryayev-Roberts procedure. The third is a periodic sequential testing procedure. Two problems are discussed. First, simple design methods are provided for practical use. Second, a comparison between the three plans is made in the continuous-time case, which shows that by properly choosing the design parameters, the three plans can be made equally efficient in certain senses.     

Designing an economically optimal repetitive group-sampling plan based on loss functions

Acceptance sampling is a quality assurance tool, which provides a rule for the producer and the consumer to make acceptance or rejection decision about a lot. This paper attempts to develop a more efficient sampling plan, variables repetitive group sampling plan, based on the total loss to the producer and consumer. To design this model, two constraints are considered to satisfy the opposing priorities and requirements of the producer and the consumer by using Acceptable quality level (AQL) and Limiting quality level (LQL) points on operating characteristic (OC) curve. The objective function of this model is constructed based on the total expected loss. In order to illustrate the application of the proposed model, an example is presented. In addition, the effects of process parameters on the optimal solution and the total expected loss are studied by performing a sensitivity analysis. Finally, the efficiency of the proposed model is compared with the variables single sampling plan, the variables double sampling plan and the repetitive group sampling plan of Balamurali and Jun (2006) in terms of average sample number, total expected loss and its difference with ideal OC curve.     

Acceptance sampling plans for linear profiles with one-sided specifications

In this study, we propose three new sampling plans based on yield index C_puA for linear profiles with one-sided specifications, including the resubmitted sampling plan, the repetitive group sampling plan, and the multiple dependent state repetitive sampling plan. The operating characteristic functions of our proposed sampling plans are developed. The plan parameters of our proposed sampling plans are determined through nonlinear optimization. The plan parameters are reported for various combinations of acceptable quality level and limiting quality level. The three sampling plans are compared with the existing single sampling plan in terms of the average sample number. A real example is used to illustrate the applications.     

A procedure for selection of a gamma-Poisson single sampling plan by attributes

Design and evaluation of sampling plans by attributes and by variables are important aspects in the area of acceptance sampling research. Various procedures for the selection of conventional single sampling by attributes have been developed and are available in the literature. This paper presents a design methodology and tables for the selection of parameters of single sampling plans for specified requirements (strengths) under the conditions of a gamma prior and Poisson sampling distribution. The relative efficiency of gamma-Poisson single sampling plans over conventional plans is discussed through empirical illustrations.     

Repetitive group sampling plan based on the process capability index for the lot acceptance problem

An acceptance sampling plan is a method used to make a decision about acceptance or rejection of a product, based on adherence to a standard. Meanwhile, process capability indices (PCIs) have been applied in different manufacturing industries as capability measures based on specified criteria which include process departure from a target, process consistency, process yield and process loss. In this paper, a repetitive group sampling (RGS) plan based on PCI is introduced for variables’ inspection. First, the optimal parameters of the developed RGS plan are obtained considering constraints related to the risk of consumers and producers and also a double sampling plan, a multiple dependent state sampling plan and a sampling plan for resubmitted lots have been designed. Finally, after the development of variable sampling plans based on the Bayesian and exact approach, a comparison study has been performed between the developed RGS plan and other types of sampling plans and the results are elaborated.     

Economic design of acceptance sampling plans for truncated life test using Frechet distribution

In this article designing of acceptance sampling plans for the truncated life test is proposed using economic approach by assuming that the lifetime of a product follows Frechet distribution based on median. The optimal sampling plans to meet the consumer’s confidence level with minimum total cost are designed. Efficiency of the proposed plan is also analyzed.     

A recursive approach for lot sentencing problem in the presence of inspection errors

In this paper, a new sequential acceptance sampling plans in the presence of inspection errors is developed. A suitable profit objective function is employed for optimizing the lot sentencing problem. A backward recursive approach is applied for obtaining the profit of different decisions in each stage of sampling. Required probabilities are obtained using Bayesian rule. A case study is solved for illustrating the application of proposed models and sensitivity analysis are carried out on the parameters of the proposed methodologies and the behaviour of models by changing the parameters are investigated.     

Autoregressive processes applied to acceptance sampling by varlables

The effect of serial correlation on acceptance sampling plans by variables has been examined in this paper assuming the quality measurements follow an AR(p) process. The effect of serial correlation can be examined by comparing OC curves, sample size and producer's risks, ∝, with that of the independent case when the process standard deviation, σ, is known. When σ is unknown and for large n, sampling plans can be constructed using the central limit theorem. However, for σ unknown and for small n, there is no satisfactory method of obtaining sampling plans.     

Double sampling attributes plans indexed by aql and aoql

Tables yielding double sampling attributes inspection plans indexed by AQL and AOQL are presented. The corresponding LQL values are also presented in the table.     

Certain observations on lot sensitive sampling plan

This paper compares the sample size efficiency of the lot sensitive plan over the equivalent double and multiple sampling plans. It is shown that a fully curtailed lot sensitive plan will involve smaller average sample number than the equivalent double and multiple plans.     

Reliability acceptance sampling plans for the Weibull distribution under accelerated Type-I censoring

Type-I censored reliability acceptance sampling plans (RASPs) are developed for the Weibull lifetime distribution with unknown shape and scale parameters such that the producer and consumer risks are satisfied. It is assumed that the life test is conducted at an accelerated condition for which the acceleration factor (AF) is known, and each item is continuously monitored for failure. Sensitivity analyses are also conducted to assess the effect of the uncertainty in the assumed AF on the actual producer and consumer risks, and a method is developed for constructing RASPs that can accommodate the uncertainty in AF.     

Failure–censored reliability sampling plans for the exponential distribution

In this paper we examine the failure-censored sampling plans for the two–parameter exponential distri- bution based on m random samples, each of size n. The suggested procedure is based on exact results and only the first failure time of each sample is needed. The values of the acceptability constant are also tabulated for selected values of p _α ¹ p _β ¹, α and β. Further, a comparison of the proposed sampling plans with ordinary sampling plans using a sample of size mn is made. When compared to ordinary sampling plans, the proposed plan has an advantage in terms of shorter test-time and a saving of resources.     

Selection of csp-t plans

Various continuous sampling plans have been proposed for monitoring the quality of continuous production processes. The multi-level continuous sampling plan of MIL-STD-1235C (1988) is designated as CSP-T Plan. CSP-T plan is a three-level tightened continuous sampling plan. It requires a switch to 100% inspection, at any level, whenever a nonconforming unit is found. This provides quick rectification in the event of a shift in quality. In this paper certain performance characteristics of CSP-T plan are derived using the approach of Stephens (1979) under the assumption that the production process is in statistical control. For the selection of CSP-T plans, two tables are given. These tables can be used to obtain parameters i (clearance interval) and f (sampling fraction) of the CSP-T plan for given acceptable quality level (AQL) with producer’ risk α=0.05 or the limiting quality level(LQL) with consumer’ risk β=0.10 and the outgoing quality limit(AOQL). Two examples are also given to illustrate the selection of plans from these tables