The Design and Performance of the Multivariate Synthetic-T 2 Control Chart

One of the objectives of research in statistical process control is to obtain control charts that show few false alarms but, at the same time, are able to detect quickly the shifts in the distribution of the quality variables employed to monitor a productive process. In this article, the synthetic-T ² control chart is developed, which consists of the simultaneous use of a CRL chart and a Hotelling's T ² control chart. The ARL is calculated employing Markov chains for steady and zero-state scenarios. A procedure of optimization has been developed to obtain the optimum parameters of the synthetic-T ², for zero and steady cases, given the values of in-control ARL and magnitude of shift which needs to be detected rapidly. A comparison between (standard T ², MEWMA, T ² with variable sample size, and T ² with double sampling) charts reveals that the synthetic-T ² chart always performs better than the standard T ² chart. The comparison with the remaining charts demonstrate in which cases the performance of this new chart makes it interesting to employ in real applications.     

Tolerance Limits Based on the Multivariate MaxMin Chart

In a previous paper, we have showed how to obtain sequences of number proved random. With this aim, we used sequences of noises y_n such that the conditional probabilities have Lipschitz coefficients not too large. We transformed them using Fibonacci congruences. Then, we obtained sequences x_n which admit the IID model for correct model. This method consisted to value the work of Marsaglia in order to build his CD-ROM. But we did not use Rap Music (as Marsaglia), but texts files. This method also uses an extractor and at the same time the notion of correct models. In this paper, we apply this method to numbers provided by machines or chips. Unfortunately, it is less sure than they have Lipschtiz coefficient not too large. But we can solve this problem: it suffices to use the Central Limit Theorem. We do it modulo 1. In this case, we use a new limit theorem, the XOR Limit theorem : asymptotic distribution of sum of random vectors modulo 1 are asymptotically independent. Then Lipschtiz coefficient of associated sequences are not too large and we can obtain IID sequences by using Fibonacci congruences.     

Maximum Chi-Square Generally Weighted Moving Average Control Chart for Monitoring Process Mean and Variability

In this article, we propose a new control chart called the maximum chi-square generally weighted moving average (MCSGWMA) control chart. This control chart can effectively combine two generally weighted moving average (GWMA) control charts into a single one and can detect both increases as well as decreases in the process mean and/or variability simultaneously. The average run length (ARL) characteristics of the MCSGWMA and maximum exponentially weighted moving average (MaxEWMA) charts are evaluated by performing computer simulations. The comparison of the ARLs shows that the MCSGWMA control chart performs better than the MaxEWMA control chart.     

A Sum of Squares Generally Weighted Moving Average Control Chart

In this article, we propose a new control chart called the sum of squares generally weighted moving average (SS-GWMA) control chart to simultaneously detect both the increase and decrease in the mean and/or variability. This new scheme is compared with the sum of squares exponentially weighted moving average (SS-EWMA) control chart. A simulation study is conducted to show that SS-GWMA control charts outperform SS-EWMA charts, in terms of the average run length (ARL), standard deviation of run length (SDRL), and diagnostic abilities. The design of SS-GWMA control charts is also discussed.     

A Double Moving Average Control Chart

The double exponentially weighted moving average (DEWMA) technique has been investigated in recent years for detecting shifts in the process mean and has been shown to be more efficient than the corresponding exponentially weighted moving average (EWMA) technique. In this article, we extend the DEWMA technique of performing exponential smoothing twice to the double moving average (DMA) technique by computing the moving average twice. Using simulation, we show that our proposed DMA chart improves upon the ARL performance of the moving average (MA) chart in detecting mean shifts of small to moderate magnitudes. It is also shown through simulation that, generally, the DMA charts with spans, w = 10 and 15 provide comparable average run length (ARL) performances to the EWMA and cumulative sum (CUSUM) charts, designed for detecting small shifts.     

Copula-Based Bivariate ZIP Control Chart for Monitoring Rare Events

One difficulty with developing multivariate attribute control charts is the lack of the related joint distribution. So, if it would be possible to generate the joint distribution of two (or more) attribute characteristics, then a bivaraite (or multivariate) attribute control chart can be developed based on Types I and II errors. Copula function is a solution to the matter. In this article, applying the copula function approach, we achieve the joint distribution of two correlated zero inflated Poisson (ZIP) distributions. Then, using this joint distribution, we develop a bivaraite control chart which can be used for monitoring correlated rare events. This copula-based bivariate ZIP control chart is compared with the simultaneous use of two separate univariate ZIP control charts. Based on the average run length (ARL) measure, it is shown that the proposed control chart is much better than the simultaneous use of two separate univariate charts. In addition, a real case study related to the environmental air in a sterilization process is investigated to show the applicability of the developed control chart.     

An NP Control Chart Using Double Inspections

The np control chart is used widely in Statistical Process Control (SPC) for attributes. It is difficult to design an np chart that simultaneously satisfies a requirement on false alarm rate and has high detection effectiveness. This is mainly because one is often unable to make the in-control Average Run Length ARL₀ of an np chart close to a specified or desired value. This article proposes a new np control chart which is able to overcome the problems suffered by the conventional np chart. It is called the Double Inspection (DI) np chart, because it uses a double inspection scheme to decide the process status (in control or out of control). The first inspection decides the process status according to the number of non-conforming units found in a sample; and the second inspection makes a decision based on the location of a particular non-conforming unit in the sample. The double inspection scheme makes the in-control ARL₀ very close to a specified value and the out-of-control Average Run Length ARL₁ quite small. As a result, the requirement on a false alarm rate is satisfied and the detection effectiveness also achieves a high level. Moreover, the DI np chart retains the operational simplicity of the np chart to a large degree and achieves the performance improvement without requiring extra inspection (testing whether a unit is conforming or not).     

A New GWMA Control Chart for Monitoring Process Mean and Variability

In this article, we extend a single exponentially weighted moving average semicircle (EWMA-SC) chart to a single generally weighted moving average (GWMA) chart. This new control chart can effectively combine the features of the SC chart with GWMA techniques, and can easily indicate the source and direction of a change. We perform simulations to evaluate the average run length, standard deviation of the run length, and diagnostic abilities of the GWMA-SC and EWMA-SC charts. An extensive comparison shows that the GWMA-SC control chart is more sensitive than the EWMA-SC chart for detecting small shifts in the process mean and/or variability.     

The Synthetic Mean Square Error Control Chart

A synthetic mean square error (MSE) control chart is presented in this study for monitoring the changes in the mean and standard deviation of a normally distributed process. The synthetic MSE control chart is a combination of the standard MSE control chart and the conforming run length (CRL) control chart. From the numerical comparisons, the synthetic MSE control chart is always more efficient than the standard MSE control chart in detecting shifts in the process mean and standard deviation. The synthetic MSE chart also performs better than the exponentially weighted moving average-semicircle (EWMA-SC) chart, except for some cases where the process mean shifts are small.     

A Multivariate Group Runs Control Chart for Process Dispersion

In this article, control charts for bivariate as well as for multivariate normal data are proposed to detect a shift in the process variability. Methods of obtaining design parameters and procedures of implementing the proposed charts are discussed. Performance of the proposed charts is compared with some existing control charts. It is verified that the proposed charts significantly reduce the out of control “average run length” (ARL) as compared to other charts considered in the study. Also, when the process variability decreases (process improvement), it is verified that the ARL of the proposed multivariate control chart increases as compared to other charts considered in the study.     

基于加权似然比检验的监控线性曲线的控制图

文章提出了一种基于加权似然比检验的阶段二监控线性曲线的控制图,称为WLRT图,并通过平均运行长度来衡量控制图的性能表现。模拟结果表明,WLRT图对于线性曲线的截距、斜率、标准差的变化及截距和斜率同时变化都具有很好的检测能力。通过与其他几种控制图的性能比较,得出WLRT图能较快地发现过程变化,而且设计简单、操作方便。     

两个系统因素影响下的联合动态均值图

本文研究了两个系统因素下过程控制中样本容量和抽样区间的联合动态均值图（VSSI）,并利用马氏链方法研究了动态均值图的性质。结果表明：VSSI图比VSS图,VSI图及FSSI图能更快地发现过程均值的漂移,因此,VSSI图对于快速检测遭受不同类型系统因素的过程更加有效,且对均值的敏感性增加,最后给出了联合动态均值图在生产中的一个应用实例。     

A Robust Control Chart for Monitoring the Mean of an Autocorrelated Process

Residual control charts are frequently used for monitoring autocorrelated processes. In the design of a residual control chart, values of the true process parameters are often estimated from a reference sample of in-control observations by using least squares (LS) estimators. We propose a robust control chart for autocorrelated data by using Modified Maximum Likelihood (MML) estimators in constructing a residual control chart. Average run length (ARL) is simulated for the proposed chart when the underlying process is AR(1). The results show the superiority of the new chart under several situations. Moreover, the chart is robust to plausible deviations from assumed distribution of errors.     

Attribute Control Chart for Multivariate Poisson Distribution

In this study, a control chart is constructed to monitor multivariate Poisson count data, called the MP chart. The control limits of the MP chart are developed by an exact probability method based on the sum of defects or non conformities for each quality characteristic. Numerical examples are used to illustrate the MP chart. The MP chart is evaluated by the average run length (ARL) in simulation. The result indicates that the MP chart is more appropriate than the Shewhart-type control chart when the correlation between variables exists.     

Improved Shewhart-type Runs-rules Nonparametric Sign Charts

Runs-rules are typically incorporated in control charts to increase their sensitivity to detect small process shifts. However, a drawback of this approach is that runs-rules charts are unable to detect large shifts quickly. In this article improved runs-rules are introduced to the nonparametric sign chart to address this limitation. Improved runs-rules are incorporated to maintain sensitivity to small process shifts, while having the added ability to detect large shifts in the process more efficiently. Performance comparisons between sign charts with runs-rules and sign charts with improved runs-rules illustrate that the improved runs-rules are superior in performance for large shifts in the process, while maintaining the same sensitivity in the detection of small shifts.     

Multivariate EWMA Control Chart with Adaptive Sample Sizes

Standard multivariate control charts usually employ fixed sample sizes at equal sampling intervals to monitor a process. In this study, a multivariate exponential weighted moving average (MEWMA) chart with adaptive sample sizes is investigated. Performance measure of the adaptive-sample-size MEWMA chart is obtained through a Markov chain approach. The performance of the adaptive-sample-size MEWMA chart is compared with the fixed-sample-size control chart in terms of steady-state average run length for different magnitude of shifts in the process mean. It is shown that the adaptive-sample-size chart is more efficient than the fixed-sample-size MEWMA control chart in detecting shifts in the process mean.     

Control Chart for Monitoring Autocorrelated Process with Multiple Exogenous Inputs

We propose to use AR-Sieve Bootstrap in the construction of a control chart of an autocorrelated process influenced by multiple exogenous inputs. The control charts are compared with Exponentially Weighted Moving Average (EWMA) control chart through a simulation study. AR-Sieve bootstrap control limits are narrower than EWMA control limits. While the proposed method yields a higher rate of false alarms, it is quick in detecting even minimal structural changes.     

A Nonparametric Synthetic Control Chart Using Sign Statistic

This article presents a synthetic control chart for detection of shifts in the process median. The synthetic chart is a combination of sign chart and conforming run-length chart. The performance evaluation of the proposed chart indicates that the synthetic chart has a higher power of detecting shifts in process median than the Shewhart charts based on sign statistic as well as the classical Shewhart X-bar chart for various symmetric distributions. The improvement is significant for shifts of moderate to large shifts in the median. The robustness studies of the proposed synthetic control chart against outliers indicate that the proposed synthetic control chart is robust against contamination by outliers.     

Compound-Estimator Based Cause-Selecting Control Chart for Monitoring Multistage Processes

Although there exists an increasing interest in monitoring and diagnosing multistage processes through the recent years, this issue has been overlooked to a large extent in cascade processes where the quality characteristics are liable to outliers. The presence of outliers has a debilitating effect on the detect-ability of the traditional cause selecting control charts and thus makes them unreliable. Therefore, the purpose of this article is to provide a robust approach to quality control in multistage processes. It is assumed that the process consists of two stages and the historical data with regard to both dependent quality characteristics contain outliers. A robust fitting procedure based on compound-estimator is employed to build the relationship between the quality variables and a robust monitoring approach is presented. Subsequently, simulation studies are undertaken to assess the performance of the robust scheme by means of the average run length (ARL) criterion. It is shown that the proposed robust procedure can much faster detect diverse types of shift.