ON THE EVALUATION OF CONTROL CHART LIMITS BASED ON PREDICTIVE DISTRIBUTIONS

ABSTRACT

We propose a Bayesian approach to obtaining control charts when there is parameter uncertainty. Our approach consists of two stages, (i) construction of the control chart where we use a predictive distribution based on a Bayesian approach to derive the rejection region, and (ii) evaluation of the control chart where we use a sampling theory approach to examine the performance of the control chart under various hypothetical specifications for the data generation model.     

A new approach for monitoring process variance

ABSTRACT

Control charts are effective tools for signal detection in both manufacturing processes and service processes. Much service data come from a process with variables having non-normal or unknown distributions. The commonly used Shewhart variable control charts, which depend heavily on the normality assumption, should not be properly used in such circumstances. In this paper, we propose a new variance chart based on a simple statistic to monitor process variance shifts. We explore the sampling properties of the new monitoring statistic and calculate the average run lengths (ARLs) of the proposed variance chart. Furthermore, an arcsine transformed exponentially weighted moving average (EWMA) chart is proposed because the ARLs of this modified chart are more intuitive and reasonable than those of the variance chart. We compare the out-of-control variance detection performance of the proposed variance chart with that of the non-parametric Mood variance (NP-M) chart with runs rules, developed by Zombade and Ghute [Nonparametric control chart for variability using runs rules. Experiment. 2014;24(4):1683–1691], and the nonparametric likelihood ratio-based distribution-free exponential weighted moving average (NLE) chart and the combination of traditional exponential weighted moving average (EWMA) mean and EWMA variance (CEW) control chart proposed by Zou and Tsung [Likelihood ratio-based distribution-free EWMA control charts. J Qual Technol. 2010;42(2):174–196] by considering cases in which the critical quality characteristic has a normal, a double exponential or a uniform distribution. Comparison results showed that the proposed chart performs better than the NP-M with runs rules, and the NLE and CEW control charts. A numerical example of service times with a right-skewed distribution from a service system of a bank branch in Taiwan is used to illustrate the application of the proposed variance chart and of the arcsine transformed EWMA chart and to compare them with three existing variance (or standard deviation) charts. The proposed charts show better detection performance than those three existing variance charts in monitoring and detecting shifts in the process variance.     

The mixture of left–right truncated normal distributions

This paper introduces the mixture of left–right truncated normal distributions, from the spreads between bid and ask prices, as a statistical model for handle non-normality of asset price returns. It has been proved that there is only one maximum for the likelihood function of the new model.     

A control chart for monitoring process variation using multiple dependent state sampling

A control chart for monitoring process variation by using multiple dependent state (MDS) sampling is constructed in the present article. The operational formulas for in-control and out-of-control average run lengths (ARLs) are derived. Control constants are established by considering the target in-control ARL at a normal process. The extensive ARL tables are reported for various parameters and shifted values of process parameters. The performance of the proposed control chart has been evaluated with several existing charts in regard of ARLs, which empowered the presented chart and proved far better for timely detection of assignable causes. The application of the proposed concept is illustrated with a real-life industrial example and a simulation-based study to elaborate strength of the proposed chart over the existing concepts.     

Run-Length Distribution for Control Charts with Runs and Scans Rules

Abstract

In order to increase the power of the classical Shewhart control charts for detecting small shift, several supplementary rules based on runs and scans were introduced by the Western Electric Company in 1956 Western Electric Company. 1956. Statistical Quality Control Handbook  [Google Scholar]. In this article we introduce a new method for computing the run-length distribution for a Shewhart chart with runs and scans rules. Our method yields an exact expression for the run-length generating function. We can then use either one of two techniques for extracting the probability function. One leads to recursive formulas and the other to non-recursive formulas. We investigate the performance of some popular runs and scans rules and show that the run-length distribution is highly skewed. Comparing the entire distributions of different rules, rather than simply the widely-used expectations (ARLs), leads to important new conclusions on the advantages of applying each of these rules vs. using a simple chart. Finally, we introduce a Web application that incorporates these theoretical results into a simple and practical tool that can be used by practitioners.     

The Robustness of the Three-Way Chart to Non Normality

In batch processing, the Three-Way control chart has been offered for controlling the mean of a process when the batch-to-batch variation is much greater than the within-batch variation. These two sources of variation are typically monitored along with usual batch sample means. Although the Three-Way chart was originally developed for normally distributed process data, its robustness to violations of the normality assumption is the central theme of this study. For data streams with heavy tails or displaying skewness, the in-control average run lengths (ARLs) for the Three-Way chart are seen to be significantly shorter than expected. On the other hand, out-of-control ARLs are much longer than the normal theory benchmarks for symmetric non-normal distributions. The Three-Way chart is not robust to moderate or strong skewness.     

Double moving average–EWMA control chart for exponentially distributed quality

A control chart is an ever-popular tool for monitoring the production process. The early detection of a process shift, if any, is the desire of the quality control personnel. In this article, an effective alternative control charting procedure has been developed for the monitoring of exponentially distributed quality characteristic using the double moving average combined with EWMA statistic. The performance of the proposed control chart is examined for different combinations of the shift constant, the EWMA smoothing parameter, the moving average span, and the target in-control average run lengths. It has been observed that the proposed control chart is more efficient in the detection of process shifts as compared to control chart suggested by Khoo and Wang for the same purpose. The proposed control chart is illustrated for practical usage with the help of a synthetic and a real dataset.     

Generalization of Fisher's z-transformation

We deal with the asymptotic expansions of the means and the variances of the correlation coefficients in truncated bivariate normal populations. The Fisher's z-transformation is generalized for stabilizing variance in a truncated normal population. The Hermite moments are introduced, and the relationship among cross moments, central cross moments, and Hermite moments are discussed.