A Bivariate Optimal Replacement Policy for a System With Age-dependent Minimal Repair and Cumulative Repair-cost Limit

In this article, a repairable system with age-dependent failure type and minimal repair based on a cumulative repair-cost limit policy is studied, where the information of entire repair-cost history is adopted to decide whether the system is repaired or replaced. As the failures occur, the system has two failure types: (i) a Type-I failure (minor) type that is rectified by a minimal repair, and (ii) a Type-II failure (catastrophic) type that calls for a replacement. We consider a bivariate replacement policy, denoted by (n,T), in which the system is replaced at life age T, or at the n-th Type-I failure, or at the kth Type-I failure (k < n and due to a minor failure at which the accumulated repair cost exceeds the pre-determined limit), or at the first Type-II failure, whichever occurs first. The optimal minimum-cost replacement policy (n,T)* is derived analytically in terms of its existence and uniqueness. Several classical models in maintenance literature could be regard as special cases of the presented model. Finally, a numerical example is given to illustrate the theoretical results.     

Optimal Maintenance Time for Repairable Systems Under Two Types of Failures

Determination of preventive maintenance is an important issue for systems under degradation. A typical maintenance policy calls for complete preventive repair actions at pre-scheduled times and minimal repair actions whenever a failure occurs. Under minimal repair, failures are modeled according to a non homogeneous Poisson process. A perfect preventive maintenance restores the system to the as good as new condition. The motivation for this article was a maintenance data set related to power switch disconnectors. Two different types of failures could be observed for these systems according to their causes. The major difference between these types of failures is their costs. Assuming that the system will be in operation for an infinite time, we find the expected cost per unit of time for each preventive maintenance policy and hence obtain the optimal strategy as a function of the processes intensities. Assuming a parametrical form for the intensity function, large sample estimates for the optimal maintenance check points are obtained and discussed.     

Optimal Age Policy for a Used System with Imperfect Preventive Maintenance and Cumulative Damage Model

In this article, the concept of imperfect preventive maintenance is discussed and an age maintenance policy is developed based on the cumulative damage model for a used system with initial variable damage. The deterioration of the system is assumed to suffer the non-homogeneous Poisson shocks which can be divided into two types with stochastic probability: Type-I shock (minor) yields a random amount of additive damage of the system, or Type-II shock (catastrophic) causes the system to fail. An age preventive maintenance policy T is presented in which the system undergoes preventive maintenance at a scheduled lifetime T, or corrective maintenance at first Type-II shock and the total damage exceeds a threshold level, whichever occurs first. The objective is to determine the optimal preventive maintenance schedule such that the expected cost rate is minimized. The optimal solution is derived analytically and discussed numerically.     

Optimal scheduling replacement policies for a system with multiple random works

From the economical viewpoint in reliability theory, this paper addresses a scheduling replacement problem for a single operating system which works at random times for multiple jobs. The system is subject to stochastic failure which results the imperfect maintenance activity based on some random failure mechanism: minimal repair due to type-I (repairable) failure, or corrective replacement due to type-II (non-repairable) failure. Three scheduling models for the system with multiple jobs are considered: a single work, N tandem works, and N parallel works. To control the deterioration process, the preventive replacement is planned to undergo at a scheduling time T or the job's completion time of for each model. The objective is to determine the optimal scheduling parameters (T^* or N^*) that minimizes the mean cost rate function in a finite time horizon for each model. A numerical example is provided to illustrate the proposed analytical model. Because the framework and analysis are general, the proposed models extend several existing results.     

Age Replacement Policy with a Safety Constraint via the Bayesian Method

Consider a system that is subject to shocks that arrive according to a non homogeneous Poisson process. As the shocks occur, the system has m + 1 failure modes including the following: (i) a non repairable failure (catastrophic) mode that calls for a replacement and (ii) m repairable failure (non catastrophic) modes that are rectified by minimal repairs. In this article, we propose an age-replacement model with minimal repair based on using the natural conjugate prior of Bayesian method. In addition, a safety constraint is considered to control the risk of occurring catastrophic failures in a specified time interval. The minimum-cost replacement policy is studied in terms of its existence and safety constraint. A numerical example is also presented to illustrate the proposed model.     

Condition-based maintenance policy for linear consecutive-k-out-of-n: F system

In the article, a condition-based maintenance policy is proposed for a linear consecutive-k-out-of-n: F system. The failure times of components are assumed to be independent and identically distributed. It is assumed that the component states in the system can be known at any time and the system failure can be detected immediately. The preventive maintenance action is based on the number of working components in minimal cut sets of the system. If there is at least one minimal cut set consisting of only one working component, the system is maintained preventively after a certain time interval. The proposed policy is compared with corrective maintenance and age-based maintenance policies. As an extended case, it is assumed that the component states can only be known by inspection, but the system failure can be detected immediately. In this case, the system is inspected periodically and is also maintained preventively based on the system state at inspection. Numerical examples are studied to evaluate the performance of the proposed policy and investigate the effects of cost parameters on the expected cost rate.     

Optimal preventive policies for imperfect maintenance models with replacement first and last

ABSTRACT

This paper proposes preventive replacement policies for an operating system which may continuously works for N jobs with random working times and is imperfectly maintained upon failure. As a failure occurs, the system suffers one of the two types of failures based on some random mechanism: type-I (repairable or minor) failure is rectified by a minimal repair, or type-II (non repairable or catastrophic) failure is removed by a corrective replacement. A notation of preventive replacement last model is considered in which the system is replaced before any type-II failure at an operating time T or at number N of working times, whichever occurs last. Comparisons between such a preventive replacement last and the conventional replacement first are discussed in detail. For each model, the optimal schedule of preventive replacement that minimizes the mean cost rate is presented theoretically and determined numerically. Because the framework and analysis are general, the proposed models extend several existing results.     

Optimization of continuous and discrete scheduled times for a cumulative damage system with age-dependent maintenance

Abstract

This paper presents a preventive replacement problem when a system is operating successive works with random times and suffering stochastic shocks. The works cause random amount additive damage to the system, and the system fails whenever the cumulative damage reaches a failure level threshold. As an external shock occurs, the system experiences one of the two types of shocks with age-dependent maintenance mechanism: type-I (minor) shock is rectified by a minimal repair, or type-II (catastrophic) shock causes the system to fail. To control the deterioration process, preventive replacement is scheduled to replace the system at a continuous age T or at a discrete number N of working cycles, whichever occurs first, and corrective replacement is performed immediately whenever the system fails due to either shock or damage. The optimal preventive replacement schedule that minimizes the expected cost rate is discussed analytically and computed numerically. The proposed model provides a general framework for analyzing maintenance policies and extends several existing results.     

On progressive hybrid censored exponential distribution

In this paper, we introduce a new adaptive Type-I progressive hybrid censoring scheme, which has some advantages over the progressive hybrid censoring schemes already discussed in the literature. Based on an adaptive Type-I progressively hybrid censored sample, we derive the exact distribution of the maximum-likelihood estimator (MLE) of the mean lifetime of an exponential distribution as well as confidence intervals for the failure rate using exact distribution, asymptotic distribution, and three parametric bootstrap resampling methods. Furthermore, we provide computational formula for the expected number of failures and investigate the performance of the point and interval estimation for the failure rate in this case. An alternative simple form for the distribution of the MLE under adaptive Type-II progressive hybrid censoring scheme proposed by Ng et al. [Statistical analysis of exponential lifetimes under an adaptive Type-II progressive censoring scheme, Naval Res. Logist. 56 (2009), pp. 687–698] is obtained. Finally, from the exact distribution of the MLE, we establish the explicit expression for the Bayes risk of a sampling plan under adaptive Type-II progressive hybrid censoring scheme when a general loss function is used, and present some optimal Bayes solutions under four different progressive hybrid censoring schemes to illustrate the effectiveness of the proposed method.     

An extended geometric process repair model with imperfect delayed repair under different objective functions

This article studies an extended geometric process repair model for a simple repairable system with imperfect delayed repair. Assume that the system after repair is not always successively degenerative, and the repair is not also always delayed. Under these assumptions, based on the failure number N of the system, an optimal replacement policy N* is determined respectively by minimizing the average cost rate (ACR), maximizing the average availability rate (AAR), and optimizing the trade-off model of the ACR and the AAR. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

Modelling of dependence between critical failure and preventive maintenance: The repair alert model

We consider the competing risks problem for a repairable unit which at each sojourn may be subject to either a critical failure, or a preventive maintenance (PM) action, where the latter will prevent the failure. It is reasonable to expect a dependence between the failure mechanism and the PM regime. The paper presents a new model, called the repair alert model, for handling such cases. This model is a special case of random signs censoring, which was introduced by Roger Cooke [1993. The total time on test statistic and age-dependent censoring. Statist. Probab. Lett., 18, 307–312]. The pleasant feature of random signs censoring is that the marginal distribution of the failure time is identifiable. The repair alert model introduces the so-called repair alert function, which characterizes the “alertness” of the maintenance crew, and which is shown to be uniquely identifiable from field data. Statistical estimation is considered both nonparametrically and parametrically.     

Data-Based Modeling of the Failure Rate of Repairable Equipment

A databaseof failures of many types of medical equipment was analysed,to study the dependence of failure rate on equipment age andon time since repair. The intention was to use this large datasetto assess the validity of some widely-used models of failurerate, such as the power-law and loglinear Poisson processes,and so to recommend simple and adequate models to those practitionershaving little data to discriminate between rival models. Theaim is also to illustrate a methodology for computing policycosts from failure databases. The power-law process model wasfound to fit slightly better overall than did the loglinear andlinear processes. Some related models were created to fit anobserved peaking of failure rate. The data showed a decreasinghazard of (first) failure after repair for some equipment types.This can be due to imperfect or hazardous repair, and also todiffering failure rates among a population of machines. Two simplemodels of imperfect repair were used to fit the data, and anEmpirical Bayes method was used to fit a model of variable failurerate between machines. Neglect of such variation can lead toan over-estimate of the hazardousness of repair.     

NONPARAMETRIC META‐ANALYSIS FOR MINIMAL‐REPAIR SYSTEMS

We consider the situation that repair times of several identically structured technical systems are observed. As an example of such data we discuss the Boeing air conditioner data, consisting of successive failures of the air conditioning system of each member of a fleet of Boeing jet airplanes. The repairing process is assumed to be performed according to a minimal‐repair strategy. This reflects the idea that only those operations are accomplished that are absolutely necessary to restart the system after a failure. The ‘after‐repair‐state’ of the system is the same as it was shortly before the failure. Clearly, the observed repair times contain valuable information about the repair times of an identically structured system put into operation in the future. Thus, for statistical analysis and prediction, it is certainly favourable to take into account all repair times from each system. The resulting pooled sample is used to construct nonparametric prediction intervals for repair times of a future minimal‐repair system. To illustrate our results we apply them to the above‐mentioned data set. As expected, the maximum coverage probabilities of prediction intervals based on two samples exceed those based on one sample. We show that the relative gain for a two‐sample prediction over a one‐sample prediction can be substantial. One of the advantages of the present approach is that it allows nonparametric prediction intervals to be constructed directly. This provides a beneficial alternative to existing nonparametric methods for minimal‐repair systems that construct prediction intervals via the asymptotic distribution of quantile estimators. Moreover, the prediction intervals presented here are exact regardless of the sample size.     

Adaptive Sequential Preventive Maintenance Policy and Bayesian Consideration

This article proposes an adaptive sequential preventive maintenance (PM) policy for which an improvement factor is newly introduced to measure the PM effect at each PM. For this model, the PM actions are conducted at different time intervals so that an adaptive method needs to be utilized to determine the optimal PM times minimizing the expected cost rate per unit time. At each PM, the hazard rate is reduced by an amount affected by the improvement factor which depends on the number of PM's preceding the current one. We derive mathematical formulas to evaluate the expected cost rate per unit time by incorporating the PM cost, repair cost, and replacement cost. Assuming that the failure times follow a Weibull distribution, we propose an optimal sequential PM policy by minimizing the expected cost rate. Furthermore, we consider Bayesian aspects for the sequential PM policy to discuss its optimality. The effect of some parameters and the functional forms of improvement factor on the optimal PM policy is measured numerically by sensibility analysis and some numerical examples are presented for illustrative purposes.     

Availability of a system subject to hidden failure inspected at constant intervals with non-negligible downtime due to inspection and downtime due to repair/replacement

For systems with hidden or unrevealed failures, a common practice is to inspect the system regularly, since failures can only be detected upon inspection. Recent works in the literature have studied the availability of a system under periodic inspection, assuming perfect repair/replacement with non-negligible downtime due to repair/replacement for a detected failure. In some situations, however, not only downtime due to repair/replacement but also downtime due to inspection is non-negligible regardless whether a failure was detected or not. In this paper, we consider the availability of a system subject to hidden failure inspected at constant interval with both non-negligible downtime due to inspection and non-negligible downtime due to repair/replacement.     

Optimal Progressive Type-II Censoring Schemes for Nonparametric Confidence Intervals of Quantiles

In this article, optimal progressive censoring schemes are examined for the nonparametric confidence intervals of population quantiles. The results obtained can be universally applied to any continuous probability distribution. By using the interval mass as an optimality criterion, the optimization process is free of the actual observed values from the sample and needs only the initial sample size n and the number of complete failures m. Using several sample sizes combined with various degrees of censoring, the results of the optimization are presented here for the population median at selected levels of confidence (99, 95, and 90%). With the optimality criterion under consideration, the efficiencies of the worst progressive Type-II censoring scheme and ordinary Type-II censoring scheme are also examined in comparison to the best censoring scheme obtained for fixed n and m.     

The repair alert models with fixed and random effects

This article extends a random preventive maintenance scheme, called repair alert model, when there exist environmental variables that effect on system lifetimes. It can be used for implementing age-dependent maintenance policies on engineering devices. In other words, consider a device that works for a job and is subject to failure at a random time X, and the maintenance crew can avoid the failure by a possible replacement at some random time Z. The new model is flexible to including covariates with both fixed and random effects. The problem of estimating parameters is also investigated in details. Here, the observations are in the form of random signs censoring data (RSCD) with covariates. Therefore, this article generalizes derived statistical inferences on the basis of RSCD albeit without covariates in past literature. To do this, it is assumed that the system lifetime distribution belongs to the log-location-scale family of distributions. A real dataset is also analyzed on basis of the results obtained.     

An Availability System with General Repair Distribution: Statistical Inference

This article we study the statistical inferences of an availability system with imperfect coverage. The time-to-failure and time-to-repair of the active and standby components are assumed to be exponential and general distribution, respectively. Assume that the coverage factor is the same for an active-component failure as that for a standby-component failure. Firstly, we propose a consistent and asymptotically normal (CAN) estimator of availability for such repairable system. Based on the CAN estimator of the system availability, interval estimation and testing (hypothesis) are performed. To implement the simulation inference for the system availability, we adopt two repair-time distributions, such as lognormal and Weibull distribution, in which three types of Weibull distribution are considered according to the shape parameter β. The component holds the decreasing repair rate (DRR), constant repair rate (CRR), and increasing repair rate (IRR) if β < 1, β = 1, and β > 1, respectively. Finally, all simulation results are displayed by appropriate tables and curves for understanding performance of the statistical inference procedures presented in this article.     

Asymptotic Confidence Limits for Performance Measures of a Repairable System with Imperfect Service Station

This article studies the asymptotic confidence limits for the steady-state availability, failure frequency, and mean time to failure of a repairable K-out-of-(M + S) system with M operating devices, S spares, and an imperfect service station that may be interrupted by a breakdown when it is repairing for the failed devices.     

A geometric process repair model for a cold standby repairable system with imperfect delay repair and priority in use

In this article, a two-dissimilar-component cold standby repairable system with one repairman is studied. Assume that the repair after failure for each component is delayed or undelayed. Component 2 after repair is “as good as new” while Component 1 after repair is not, but Component 1 has priority in use. Under these assumptions, using a geometric process, we consider a replacement policy N based on the failure number of Component 1. An optimal replacement policy N* is determined by minimizing the average cost rate C(N) of the system. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.