An alternative approach for analysis of performance of one-sided cusum charts with variable sampling intervals

An alternative approach for analyzing performance of one-sided Cusum charts with variable sampling intervals (VSI) is proposed. In this approach, a Markov chain with some dummy states is used. By this approach some dynamic performance measures of the VSI Cusum charts, such as the distribution of time to signal and the average time to signal against a change-point, can be determined. Some numerical results are shown, and from these results the dynamic performance of VSI Cusum charts is discussed.     

An ARL-unbiased design of time-between-events control charts with runs rules

In this paper, we consider incorporating the runs rules into the cumulative quantity control (CQC) chart for monitoring time-between-events data. We propose a simple and effective procedure to design a CQC chart coupled with runs rules that can yield average run length (ARL)-unbiased performance and meet the required in-control ARL. The proposed design involves determining a relation between the upper side and lower side false alarm probabilities. A Markov chain approach is used to evaluate the ARL performance of various control schemes studied in this paper. An extensive numerical comparison shows that the proposed design approach can result in a significant reduction in ARL for detecting increases in the occurrence rate of the event in comparison with the basic CQC charts.     

Moving range EWMA control charts for monitoring the Weibull shape parameter

In this article, we propose an exponentially weighted moving average (EWMA) control chart for the shape parameter β of Weibull processes. The chart is based on a moving range when a single measurement is taken per sampling period. We consider both one-sided (lower-sided and upper-sided) and two-sided control charts. We perform simulations to estimate control limits that achieve a specified average run length (ARL) when the process is in control. The control limits we derive are ARL unbiased in that they result in ARL that is shorter than the stable-process ARL when β has shifted. We also perform simulations to determine Phase I sample size requirements if control limits are based on an estimate of β. We compare the ARL performance of the proposed chart to that of the moving range chart proposed in the literature.     

A control chart using an auxiliary variable and repetitive sampling for monitoring process mean

In this paper, a new control chart is proposed by using an auxiliary variable and repetitive sampling in order to enhance the performance of detecting a shift in process mean. The product-difference type estimator of the mean is plotted on the proposed control chart, which utilizes the information of an auxiliary variable correlated with the main quality variable. The proposed control chart is based on the outer and inner control limits so that repetitive sampling is allowed when the plotted statistic falls between the two limits. The average run length (ARL) of the proposed control chart is evaluated using the Monte Carlo simulation. The proposed control chart is compared with the Riaz M control chart and the results show the outperformance of the proposed control chart in terms of the ARL.     

Linear filter model representations for integrated process control with repeated adjustments and monitoring

An integrated process control (IPC) procedure is a scheme which combines the engineering process control (EPC) and the statistical process control (SPC) procedures for the process where the noise and a special cause are present. The most efficient way of reducing the effect of the noise is to adjust the process by its forecast, which is done by the EPC procedure. The special cause, which produces significant deviations of the process level from the target, can be detected by the monitoring scheme, which is done by the SPC procedure. The effects of special causes can be eliminated by a rectifying action. The performance of the IPC procedure is evaluated in terms of the average run length (ARL) or the expected cost per unit time (ECU). In designing the IPC procedure for practical use, it is essential to derive its properties constituting the ARL or ECU based on the proposed process model. The process is usually assumed as it starts only with noise, and special causes occur at random times afterwards. The special cause is assumed to change the mean as well as all the parameters of the in-control model. The linear filter models for the process level as well as the controller and the observed deviations for the IPC procedure are developed here.     

A double exponentially weigiited moving average control procedure with variable sampling intervals

Shewhart, cumulative sum (CUSUM), and exponentially weighted moving average (EWMA) control procedures with variable sampling intervals (VSI) have been investigated in recent years for detecting shifts in the process mean. Such procedures have been shown to be more efficient when compared with the corresponding fixed sampling interval (FSI) charts with respect to the average time to signal (ATS) when the average run length (ARL) values of both types of procedures are held equal. Frequent switching between the different sampling intervals can be a complicating factor in the application of control charts with variable sampling intervals. In this article, we propose using a double exponentially weighted moving average control procedure with variable sampling intervals (VSI-DEWMA) for detecting shifts in the process mean. It is shown that the proposed VSI-DEWMA control procedure is more efficient when compared with the corresponding fixed sampling interval FSI-DEWMA chart with respect to the average time to signal (ATS) when the average run length (ARL) values of both types of procedures are held equal. It is also shown that the VSI-DEWMA procedure reduces the average number of switches between the sampling intervals and has similar ATS properties as compared to the VSI-EMTMA control procedure     

A control chart for monitoring process variation using multiple dependent state sampling

A control chart for monitoring process variation by using multiple dependent state (MDS) sampling is constructed in the present article. The operational formulas for in-control and out-of-control average run lengths (ARLs) are derived. Control constants are established by considering the target in-control ARL at a normal process. The extensive ARL tables are reported for various parameters and shifted values of process parameters. The performance of the proposed control chart has been evaluated with several existing charts in regard of ARLs, which empowered the presented chart and proved far better for timely detection of assignable causes. The application of the proposed concept is illustrated with a real-life industrial example and a simulation-based study to elaborate strength of the proposed chart over the existing concepts.     

Link sampling for attributes

A few lot-by-lot acceptance sampling procedures for attributes are proposed as alternatives to the usual double sampling. In these schemes whenever a second sample is needed, the sample information from neighbouring lots is used. The new plans have the DC identical to that of the comparable double sampling plan. The primary advantage of these plans is a reduction in cost due to a smaller ASN. An empirical study which investigates the effect of sudden shifts in quality level on the probability of acceptance and ARL under the proposed plans is included     

Likelihood ratio test-based chart for monitoring the process variability

This article proposes a new chart with the generalized likelihood ratio (GLR) test statistics for monitoring the process variance of a normally distributed process. The new chart can be easily designed and constructed and the computation results show that it provides quite a satisfactory performance, including the detection of the decrease in the variance and the individual observation at the sampling point which are very important in many practical applications. Average run length (ARL) comparisons between other procedures and the new chart are presented. The optimal parameters that can be used as a design aid in selecting specific parameter values based on the ARL are described. The application of our proposed method is illustrated by a real data example from chemical process control.     

An economic statistical design of the Poisson EWMA control charts for monitoring nonconformities

An economic statistical model of the exponentially weighted moving average (EWMA) control chart for the average number of nonconformities in the sample is proposed. The statistical and economic performance of proposed design are evaluated using the average run length (ARL) and the hourly expected cost, respectively. A Markov chain approach is applied to derive expressions for ARL. The cost model is established based on the general cost function given in Lorenzen and Vance [The economic design of control charts: a unified approach. Technometrics. 1986;28:3–11]. An example is provided to illustrate the application of the proposed model. A sensitivity analysis is also carried out to investigate the effects of model parameters on the solution of the economic statistical design by using the design of experiments (DOE) technique.     

Ewma control chart under linear drift

An accurate numerical procedure is presented for computing the average run length (ARL) of an exponentially weighted moving average (EWMA) chart under a linear drift in the process mean. The performance of an EWMA chart is then evaluated under a linear drift in the mean. In processes where gradual linear drifts rather than abrupt changes in the mean model the shifts in the mean more accurately, an evaluation of the performance of an EWMA chart under a linear drift is more appropriate. Tables of optimal smoothing parameters and control chart limits are given which make the design of EWMA charts easy.     

Discussion on ‘Detection of intrusions in information systems by sequential change-point methods’ by Tartakovsky, Rozovskii, Blažek, and Kim

The discussion points on the inadequacy of the ARL as an index of efficiency of a detection procedure for change points. It is shown that the FAR=1/ARL might be small, while the probability of false alarm (PFA) is at the same time considerable. This is illustrated with simulation runs, using the Shiryayev–Roberts detection procedure. The need to develop procedures based on continuous monitoring is also mentioned.     

Some issues in the design of EWMA Charts

The traditional design procedure for selecting the parameters of EWMA charts is based on the average run length (ARL). It is shown that for some types of EWMA charts, such a procedure may lead to high probability of a false out-of-control signal. An alternative procedure based on both the ARL and the standard deviation of run length (SRL) is recommended. It is shown that, with the new procedure, the EWMA chart using its exact variance can detect moderate and large shifts of the process mean faster.     

Detection of an unknown increase in the rate of a rare event

Control charts for detecting shifts in the rate of occurrences of rare events are usually implemented by fixing a priori the change to be optimally detected, i.e. under the assumption that the change is from a baseline in-control value to a known out-of-control value. In practice, this assumption is never satisfied. A solution to that problem, mainly devoted to the real world of continuous surveillance, is developed here in terms of a natural extension of the minimizing out-of-control averge run length (ARL) criterion. As an illustrative application, the procedure is analytically solved for the exponential Sets charts. In this case, exact numerical tables of the expected out-of-control ARL, based on the proposed criterion, are also given.     

A gradient approach to efficient design and analysis of multivariate EWMA control charts

Compared to the grid search approach to optimal design of control charts, the gradient-based approach is more computationally efficient as the gradient information indicates the direction to search the optimal design parameters. However, the optimal parameters of multivariate exponentially weighted moving average (MEWMA) control charts are often obtained by using grid search in the existing literature. Note that the average run length (ARL) performance of the MEWMA chart can be calculated based on a Markov chain model, making it feasible to estimate the ARL gradient from it. Motivated by this, this paper develops an ARL gradient-based approach for the optimal design and sensitivity analysis of MEWMA control charts. It is shown that the proposed method is able to provide a fast, accurate, and easy-to-implement algorithm for the design and analysis of MEWMA charts, as compared to the conventional design approach based on grid search.     

Hit and run ARMS: adaptive rejection Metropolis sampling with hit and run random direction

An algorithm for sampling from non-log-concave multivariate distributions is proposed, which improves the adaptive rejection Metropolis sampling (ARMS) algorithm by incorporating the hit and run sampling. It is not rare that the ARMS is trapped away from some subspace with significant probability in the support of the multivariate distribution. While the ARMS updates samples only in the directions that are parallel to dimensions, our proposed method, the hit and run ARMS (HARARMS), updates samples in arbitrary directions determined by the hit and run algorithm, which makes it almost not possible to be trapped in any isolated subspaces. The HARARMS performs the same as ARMS in a single dimension while more reliable in multidimensional spaces. Its performance is illustrated by a Bayesian free-knot spline regression example. We showed that it overcomes the well-known ‘lethargy’ property and decisively find the global optimal number and locations of the knots of the spline function.     

A class of distribution-free control charts

Summary.  A class of Shewhart-type distribution-free control charts is considered. A key advantage of these charts is that the in-control run length distribution is the same for all continuous process distributions. Exact expressions for the run length distribution and the average run length (ARL) are derived and properties of the charts are studied via evaluations of the run length distribution probabilities and the ARL. Tables are provided for implementation for some typical ARL values and false alarm rates. The charts proposed are preferable from a robustness point of view, have attractive ARL properties and would be particularly useful in situations where one uses a classical Shewhart   X -chart. A numerical illustration is given.     

Robust algorithms for economic designing of a nonparametric control chart for abrupt shift in location

The existing statistical process control procedures typically rely on the fundamental assumption of a parametric distribution of the quality characteristic. However, when there is a lack of knowledge about the underlying distribution (as full knowledge is not available in practice), the performance of these parametric charts is very likely to be heavily degraded. Motivated by this problem, a one-sided nonparametric monitoring procedure using the single sample sign statistic is proposed for detecting a shift in the location parameter of a continuous distribution. An economic model of the control chart is developed to optimize the sample size, sampling interval, and control limits. Three data-dependent estimation approaches for the unknown parameter are evaluated and discussed. Simulation results exhibit that our proposed procedure generally performs well under a great variety of continuous distributions and hence it is recommended as an alternative scheme especially when the knowledge of the underlying distribution is imperfect. Furthermore, beneficial recommendations of estimation approach selection are provided for practical implementation of the control chart.     

Stability of Approximations of Average Run Length of Risk-Adjusted CUSUM Schemes Using the Markov Approach: Comparing Two Methods of Calculating Transition Probabilities

Risk-adjusted CUSUM schemes are designed to monitor the number of adverse outcomes following a medical procedure. An approximation of the average run length (ARL), which is the usual performance measure for a risk-adjusted CUSUM, may be found using its Markov property. We compare two methods of computing transition probability matrices where the risk model classifies patient populations into discrete, finite levels of risk. For the first method, a process of scaling and rounding off concentrates probability in the center of the Markov states, which are non overlapping sub-intervals of the CUSUM decision interval, and, for the second, a smoothing process spreads probability uniformly across the Markov states. Examples of risk-adjusted CUSUM schemes are used to show, if rounding is used to calculate transition probabilities, the values of ARLs estimated using the Markov property vary erratically as the number of Markov states vary and, on occasion, fail to converge for mesh sizes up to 3,000. On the other hand, if smoothing is used, the approximate ARL values remain stable as the number of Markov states vary. The smoothing technique gave good estimates of the ARL where there were less than 1,000 Markov states.