Repetitive group sampling plan based on the process capability index for the lot acceptance problem

An acceptance sampling plan is a method used to make a decision about acceptance or rejection of a product, based on adherence to a standard. Meanwhile, process capability indices (PCIs) have been applied in different manufacturing industries as capability measures based on specified criteria which include process departure from a target, process consistency, process yield and process loss. In this paper, a repetitive group sampling (RGS) plan based on PCI is introduced for variables’ inspection. First, the optimal parameters of the developed RGS plan are obtained considering constraints related to the risk of consumers and producers and also a double sampling plan, a multiple dependent state sampling plan and a sampling plan for resubmitted lots have been designed. Finally, after the development of variable sampling plans based on the Bayesian and exact approach, a comparison study has been performed between the developed RGS plan and other types of sampling plans and the results are elaborated.     

Certain observations on lot sensitive sampling plan

This paper compares the sample size efficiency of the lot sensitive plan over the equivalent double and multiple sampling plans. It is shown that a fully curtailed lot sensitive plan will involve smaller average sample number than the equivalent double and multiple plans.     

Tightened single-level continuous sampling plan

In this paper, a new tightening concept has been incorporated into the single-level continuous sampling plan CSP-1, such that quality degradation will warrant sampling inspection to cease beyond a certain number of sampled items, until new evidence of good quality is established. The expressions of the performance measures for this new plan, such as the operating characteristic, average outgoing quality and average fraction inspected, are derived using a Markov chain model. The advantage of the tightened CSP-1 plan is that it is possible to lower the average outgoing quality limit.     

Variables acceptance reliability sampling plan for repairable items

Traditionally, acceptance reliability sampling plans have been developed for non-repairable items. However, the functions required for items become more and more complex and, accordingly, the items are composed of several components and tend to be repairable. In this paper, we consider variables acceptance reliability sampling plan for repairable items. We develop a variables acceptance sampling plan based on the failure and repair data observed during the testing period. It is shown that the developed sampling plan improves the reliability characteristic of the population and that the lifetimes of items before and after the reliability sampling test are stochastically ordered.     

Repetitive variable acceptance sampling plan for one-sided specification

In this paper, a variable repetitive group sampling plans based on one-sided process capability indices is proposed to deal with lot sentencing for one-sided specifications. The parameters of the proposed plans are tabulated for some combinations of acceptance quality levels with commonly used producer's risk and consumer's risk. The efficiency of the proposed plan is compared with the Pearn and Wu [Critical acceptance values and sample sizes of a variables sampling plan for very low fraction of defectives. Omega – Int J Manag Sci. 2006;34(1):90–101] plan in terms of sample size and the power curve. One example is given to illustrate the proposed methodology.     

A continuous sampling plan using CUSUMs

A Continuous Sampling Plan, CSP-CUSUM, is proposed based on the use of Cumulative Sums (CUSUMs) for deciding when to switch between the phases of sampling inspection and 100% inspection. The Geometric CUSUM, also termed the Run-length CUSUM, is chosen for this purpose, and two separate CUSUMs are to be operated, one for each inspection phase. The conventional measures of performance for CSPs such as average outgoing quality, average fraction inspected, and average proportion passed under sampling inspection are evaluated for CSP-CUSUM, and comparisons with some standard CSPs are presented. An additional performance-measure, Average Cycle Length, is proposed. A table is provided to aid the choice of parameters for the operation of CSP-CUSUM. It is recommended that a Geometric CUSUM control chart be maintained in parallel with CSP-CUSUM to detect significant upward shifts in the incoming fraction defective.     

A bayesian life test acceptance sampling plan by variables with cost considerations

This paper presents an economic life test acceptance sampling plan using item-censored data in a Bayesian situation. It is assumed that failures in a life test are replaced immediately by new ones. A prior distribution is assigned to the mean lifetime θ for the calculation of the expected total cost. Then the optimum plan is chosen to be the one which minimizes the expected total cost. A direct search method and a dual programming method are introduced, with emphasis on the latter. A numerical example is presented to illustrate the procedure. A sensitivity study is included on the effect of a wrong choice of the prior distribution.     

Design of generalized CSP-C continuous sampling plan

In this paper, the concept acceptance number has been incorporated to the single level continuous sampling plan CSP-1. The advantage of the proposed plan, designated as the CSP-C plan, is to achieve a reduction in the average fraction inspected at good quality levels. Nomographs for the design of the proposed plan are presented. The expressions of the performance measures for this new plan such as OC, AOQ and AFI are also provided.     

Design of acceptance sampling plan using a modified EWMA statistic

In this paper, a modified exponentially weighted moving average (EWMA) statistic is proposed. The approximate distribution of the proposed modified EWMA statistic is derived. A variable acceptance sampling plan is designed using the proposed EWMA statistic. The plan parameters of the proposed sampling plan are determined such that the given producer's risk and consumer's risk are satisfied. The efficiency of the proposed plan based on the new EWMA statistic is compared with the existing EWMA plan in terms of the sample size required. The application of the proposed plan is given with the help of an example.     

Optimal designing of skip-lot sampling plan of type SkSP-2 with group acceptance sampling plan as reference plan under Burr-type XII distribution

In this paper, skip-lot sampling plan of type SkSP-2 with group acceptance sampling plans is proposed when the lifetime of the product follows the Burr-type XII distributions. The optimal parameters of the proposed plan are determined when two points on operating characteristics curve namely acceptable quality level and limiting quality level and the number of testers are specified. We also considered the Burr-type XII distribution to find the plan parameters. Several tables are given for practical use. We compare the results of proposed plan with the existing plans. Results are explained using real-world examples.     

An empirical bayes approach to a variables acceptance sampling plan problem

An empirical Bayes approach to a variables acceptance sampling plan problem is presented and an empirical Bayes rule is developed which is shown to be asymptotically optimal under general conditions. The problem considered is one in which the ratio of the costs of accepting defective items and rejecting non-defective items is specified. Sampling costs are not considered and the size of the sample taken from each lot is fixed and constant. The empirical Bayes estimation of the Bayes rule is shown to require the estimation of a conditional probability. An estimator for conditional probabilities of the form needed is derived and shown to have good asymptotic properties.     

On designing an acceptance sampling plan for the Pareto lifetime model

In this paper, the design of reliability sampling plans for the Pareto lifetime model under progressive Type-II right censoring is considered. Sampling plans are derived using the decision theoretic approach with a suitable loss or cost function that consists of sampling cost, rejection cost, and acceptance cost. The decision rule is based on the estimated reliability function. Plans are constructed within the Bayesian context using the natural conjugate prior. Simulations for evaluating the Bayes risk are carried out and the optimal sampling plans are reported for various sample sizes, observed number of failures and removal probabilities.     

A group acceptance sampling plan for truncated life test having Weibull distribution

In this paper, a group acceptance sampling plan for a truncated life test is proposed when a multiple number of items as a group can be tested simultaneously in a tester, assuming that the lifetime of a product follows the Weibull distribution with a known shape parameter. The design parameters such as the number of groups and the acceptance number will be determined by satisfying the producer's and the consumer's risks at the specified quality levels, while the termination time and the number of testers are specified. The results are explained with tables and examples.     

Inverse-gaussian acceptance sampling plans by variables

Variable sampling plans to control fraction defective are obtained using the Inverse-Gaussian (IG) distribution. OC curves are obtained and impact of sample size and specification limits on these curves are discussed. Simulation studies are used to investigate sensitivity of the sampling plans under the more commonly used normal distribution.     

Variables acceptance reliability sampling plan for items subject to inverse Gaussian degradation process

Until now, in the literature, a variety of acceptance reliability sampling plans have been developed based on different life test plans. In most of the reliability sampling plans, the decision procedures to accept or reject the corresponding lot are developed based on the lifetimes of the items observed on tests, or the number of failures observed during a pre-specified testing time. However, frequently, the items are subject to degradation phenomena and, in these cases, the observed degradation level of the item can be used as a decision statistic. In this paper, we develop a variables acceptance sampling plan based on the information on the degradation process of the items, assuming that the degradation process follows the inverse Gaussian process. It is shown that the developed sampling plan improves the reliability performance of the items conditional on the acceptance in the test and that the lifetimes of items after the reliability sampling test are stochastically larger than those before the test. A study comparing the proposed degradation-based sampling plan with the conventional sampling plan which is based on a life test is also performed.KEYWORDS: Variables sampling plan, degradation test, inverse Gaussian process, mixture distribution, stochastic ordering     

Economic design of continuous sampling plan under linear inspection cost

The article explores the problem of an economically based type I continuous sampling plan (CSP-1 plan) under linear inspection cost. By assuming that the per unit inspection cost is linearly proportional to the average number of inspections per inspection cycle, and by solving the modified Cassady et al.'s model, we not only have the required level of product quality but also obtain the minimum total expected cost per unit produced.     

A double acceptance sampling plan for generalized log-logistic distributions with known shape parameters

A double acceptance sampling plan for the truncated life test is developed assuming that the lifetime of a product follows a generalized log-logistic distribution with known shape parameters. The zero and one failure scheme is mainly considered, where the lot is accepted if no failures are observed from the first sample and it is rejected if two or more failures occur. When there is one failure from the first sample, the second sample is drawn and tested for the same duration as the first sample. The minimum sample sizes of the first and second samples are determined to ensure that the true median life is longer than the given life at the specified consumer’s confidence level. The operating characteristics are analyzed according to various ratios of the true median life to the specified life. The minimum such ratios are also obtained so as to lower the producer’s risk at the specified level. The results are explained with examples.     

Double acceptance sampling plan based on truncated life tests for half exponential power distribution

In this paper, we develop a double acceptance sampling plan for half exponential power distribution when the lifetime experiment is truncated at a prefixed time. The zero and one failure schemes are considered. We obtain the minimum sample sizes of the first and second samples necessary to ensure the specified mean life at the given consumer’s confidence level. The operating characteristic values and the minimum ratios of the mean life to the specified life are also analyzed. Numerical example is provided to illustrate the double acceptance sampling plan.     

A new mixed chain sampling plan based on the process capability index for product acceptance

This article proposes a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest follows the normal distribution with unknown mean and variance. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications. In order to construct the tables, the problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Autoregressive processes applied to acceptance sampling by varlables

The effect of serial correlation on acceptance sampling plans by variables has been examined in this paper assuming the quality measurements follow an AR(p) process. The effect of serial correlation can be examined by comparing OC curves, sample size and producer's risks, ∝, with that of the independent case when the process standard deviation, σ, is known. When σ is unknown and for large n, sampling plans can be constructed using the central limit theorem. However, for σ unknown and for small n, there is no satisfactory method of obtaining sampling plans.