Determining the Optimum Process Mean of a One-sided Specification Limit with the Linear Quality Loss Function of Product

Wen & Mergen (1999) proposed a method for setting the optimal process mean when a process was not capable of meeting specifications in the short term. However, they neglected to consider the quality loss for a product within specifications in the model. Chen & Chou (2002) presented a modified Wen & Mergen's (1999) model, including the quadratic quality loss function for a one-sided specification limit. In this paper, we propose the modified Wen & Mergen (1999) cost model including the linear quality loss function of a product for determining the optimal process mean of a one-sided specification limit.     

Setting the control limit at release for stability assurance

A common task in quality control is to determine a control limit for a product at the time of release that incorporates its risk of degradation over time. Such a limit for a given quality measurement will be based on empirical stability data, the intended shelf life of the product and the stability specification. The task is particularly important when the registered specifications for release and stability are equal. We discuss two relevant formulations and their implementations in both a frequentist and Bayesian framework. The first ensures that the risk of a batch failing the specification is comparable at release and at the end of shelf life. The second is to screen out batches at release time that are at high risk of failing the stability specification at the end of their shelf life. Although the second formulation seems more natural from a quality assurance perspective, it usually renders a control limit that is too stringent. In this paper we provide theoretical insight in this phenomenon, and introduce a heat-map visualisation that may help practitioners to assess the feasibility of implementing a limit under the second formulation. We also suggest a solution when infeasible. In addition, the current industrial benchmark is reviewed and contrasted to the two formulations. Computational algorithms for both formulations are laid out in detail, and illustrated on a dataset.     

Screening procedures using quadratic forms

In quality control, a performance variable having a two-sided specification limit is common for assessing lot quality. Sometimes it is difficult or impossible to measure the performance variable directly; for example, when testing is destructive, expensive, or when the performance variable is related to the lifetime of the product. However, it may happen that there are several concomitant variables which are easily measured and which correlate highly with the variable of interest. Thus, one may use measurements on these variables to select or screen product which will have a high conditional probability of meeting product specification. We consider this situation when all variables have a joint multivariate normal distribution and the specification limits on the performance variable are two-sided.     

The probabilistic tolerance design for a subsystem using taguchi's quadratic loss function

Taguchi (1984,1987) has derived tolerances for subsystems, subcomponents, parts and materials. However, he assumed that the relationship between a higher rank and a lower rank quality characteristic is deterministic. The basic structure of the above tolerance design problem is very similar to that of the screening problem. Tang (1987) proposed three cost models and derived an economic design for the screening problem of “the-bigger-the-better” quality characteristic in which the optimal specification limit ( or tolerance ) for a screening variable ( or a lower rank quality characteristic ) was obtained by minimizing the expected total cost function.Tang considered that the quality cost incurred only when the quality characteristic is out of specification while Taguchi considered that the quality cost incurred whenever the quality characteristic deviates from its nominal value. In this paper, a probabilistic relationship, namely, a bivariate normal distribution between the above two qualy characteristics as in a screening problem as well as Taguchi's quadratic loss function are considered together to develop a closed form solution of the tolerance design for a subsystem.     

Choosing a lower specification limit for an exponential process with ‘the larger the better’ tolerance: A simple,exact solution

Chen (1999) proposed an economic design, using Taguchi's quality loss function, for choosing a producer's lower specification limit eta for a product with a quality characteristic that has an exponential distribution with mean θ and 'the larger the better' tolerance. Chen (1999) developed an approximate solution that is applicable when 0.5 r m /θ r 0.7 and that requires numerical minimization. We derive a simple, exact solution that is applicable for all values of m /θ and does not require numerical minimization.     

A likelihood ratio test for the equality of proportions of two normal populations

In sampling inspection by variables, an item is considered defective if its quality characteristic Y falls below some specification limit L₀. We consider switching to a new supplier if we can be sure that the proportion of defective items for the new supplier is smaller than the proportion defective for the present supplier.

Assume that Y has a normal distribution. A test for comparing these proportions is developed. A simulation study of the performance of the test is presented.     

The operating characteristic of double sampling plans by variables when the standard deviation is unknown

Summary We deal with double sampling plans by variables for a one-sided specification limit when the quality characteristic is normally distributed with unknown standard deviation. An algorithm is presented that allows to calculate the OC of the sampling plans proposed by Bowker and Goode (1952). We give several examples. Furthermore, it is shown that the algorithm carries over to calculating the OC of the double-stage t-test. The authors wish to thank Yvonne K?llner and Timor Saffary for technical support.     

Designing of a variables two-plan system by minimizing the average sample number

This article proposes a variables two-plan sampling system called tightened-normal-tightened (TNT) sampling inspection scheme where the quality characteristic follows a normal distribution or a lognormal distribution and has an upper or a lower specification limit. The TNT variables sampling inspection scheme will be useful when testing is costly and destructive. The advantages of the variables TNT scheme over variables single and double sampling plans and attributes TNT scheme are discussed. Tables are also constructed for the selection of parameters of known and unknown standard deviation variables TNT schemes for a given acceptable quality level (AQL) and limiting quality level (LQL). The problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at AQL and LQL under the operating characteristic curve.     

ASN-minimax double sampling plans for variables

X be a continuous quality characteristic, with one-sided lower specification limit, having either normal distribution with known σ or exponential distribution. We report on an algorithm allowing the calculation of the so-called ASN-Minimax plan. This plan has minimal maximal average sample size among all double sampling plans for variables that obey the classical two-points-condition on the operating characteristic. We give examples and tables of the ASN-Minimax plans in the normal as well as in the exponential case. Received: March 20, 2000; revised version: January 22, 2001     

A hypothesis testing procedure for the evaluation on the lifetime performance index of products with Burr XII distribution under progressive type I interval censoring

ABSTRACT

It is a very important topic these days to assessing the lifetime performance of products in manufacturing or service industries. Lifetime performance indices C_L is used to measure the larger-the-better type quality characteristics to evaluate the process performance for the improvement of quality and productivity. The lifetimes of products are assumed to have Burr XII distribution. The maximum likelihood estimator is used to estimate the lifetime performance index based on the progressive type I interval censored sample. The asymptotic distribution of this estimator is also developed. We use this estimator to build the new hypothesis testing algorithmic procedure with respect to a lower specification limit. Finally, two practical examples are given to illustrate the use of this testing algorithmic procedure to determine whether the process is capable.     

Skewed zero-bound distributions and process capability indices for upper specifications

A common practical situation in process capability analysis, which is not well developed theoretically, is when the quality characteristic of interest has a skewed distribution with a long tail towards relatively large values and an upper specification limit only exists. In such situations, it is not uncommon that the smallest possible value of the characteristic is 0 and this is also the best value to obtain. Hence a target value 0 is assumed to exist. We investigate a new class of process capability indices for this situation. Two estimators of the proposed index are studied and the asymptotic distributions of these estimators are derived. Furthermore, we suggest a decision procedure useful when drawing conclusions about the capability at a given significance level, based on the estimated indices and their asymptotic distributions. A simulation study is also performed, assuming that the quality characteristic is Weibull-distributed, to investigate the true significance level when the sample size is finite.     

Estimating general variable acceptance sampling plans by bootstrap methods

We consider variable acceptance sampling plans that control the lot or process fraction defective, where a specification limit defines acceptable quality. The problem is to find a sampling plan that fulfils some conditions, usually on the operation characteristic. Its calculation heavily depends on distributional properties that, in practice, might be doubtful. If prior data are already available, we propose to estimate the sampling plan by means of bootstrap methods. The bias and standard error of the estimated plan can be assessed easily by Monte Carlo approximation to the respective bootstrap moments. This resampling approach does not require strong assumptions and, furthermore, is a flexible method that can be extended to any statistic that might be informative for the fraction defective in a lot.     

A new generation of process capability indices

In quality control, we may confront imprecise concepts. One case is a situation in which upper and lower specification limits (SLs) are imprecise. If we introduce vagueness into SLs, we face quite new, reasonable and interesting processes, and the ordinary capability indices are not appropriate for measuring the capability of these processes. In this paper, similar to the traditional process capability indices (PCIs), we develop a fuzzy analogue by a distance defined on a fuzzy limit space and introduce PCIs, where instead of precise SLs we have two membership functions for upper and lower SLs. These indices are necessary when SLs are fuzzy, and they are helpful for comparing manufacturing process with fuzzy SLs. Some interesting relations among these introduced indices are proved. Numerical examples are given to clarify the method.     

Design and Construction of a Variables Repetitive Group Sampling Plan for Unilateral Specification Limit

This paper attempts to develop a repetitive group sampling (RGS) plan by variables inspection for controlling the process fraction defective or the number of nonconformities when the quality characteristic follows a normal distribution and has only the lower or upper specification limit. The proposed sampling plan is derived by the exact sampling distribution rather than the approximation approach. The plan parameters are solved by a nonlinear optimization model which minimizes the average sample number required for inspection and fulfills the classical two-point conditions on the operating characteristic (OC) curve. The efficiency of the proposed variables RGS is examined and also compared with the existing variables single sampling plan in terms of the sample size required for inspection. The results indicate that the proposed variables RGS plan could significantly reduce samples required for inspection compared to the traditional variables single sampling plan.     

Designing an economic rectifying sampling plan in the presence of two markets

In this paper, an optimization model is developed for the economic design of a rectifying inspection sampling plan in the presence of two markets. A product with a normally distributed quality characteristic with unknown mean and variance is produced in the process. The quality characteristic has a lower specification limit. The aim of this paper is to maximize the profit, which consists the Taguchi loss function, under the constraints of satisfying the producer's and consumer's risk in two different markets simultaneously. Giveaway cost per unit of sold excess material is considered in the proposed model. A case study is presented to illustrate the application of proposed methodology. In addition, sensitivity analysis is performed to study the effect of model parameters on the expected profit and optimal solution. Optimal process adjustment problem and acceptance sampling plan is combined in the economical optimization model. Also, process mean and standard deviation are assumed to be unknown value, and their impact is analyzed. Finally, inspection error is considered, and its impact is investigated and analyzed.     

Designing of variables quick switching sampling system by considering process loss functions

This paper proposes a variables quick switching system where the quality characteristic of interest follows a normal distribution and the quality characteristic is evaluated through a process loss function. Most of the variables sampling plans available in the literature focus only on the fraction non-conforming and those plans do not distinguish between the products that fall within the specification limits. The products that fall within specification limits may not be good if their mean is too away from the target value. So developing a sampling plan by considering process loss is inevitable in these situations. Based on this idea, we develop a variables quick switching system based on the process loss function for the application of the processes requiring low process loss. Tables are also constructed for the selection of parameters of variables quick switching system for given acceptable quality level and limiting quality level. The results are explained with examples.     

A Model Specification Test For GARCH(1,1) Processes

We provide a consistent specification test for generalized autoregressive conditional heteroscedastic (GARCH (1,1)) models based on a test statistic of Cramér‐von Mises type. Because the limit distribution of the test statistic under the null hypothesis depends on unknown quantities in a complicated manner, we propose a model‐based (semiparametric) bootstrap method to approximate critical values of the test and to verify its asymptotic validity. Finally, we illuminate the finite sample behaviour of the test by some simulations.     

Preliminary test of fit in a general class of conditionally heteroscedastic nonlinear time series

This article is concerned with a general class of conditionally heteroscedastic time series including possibly nonlinear and asymmetric autoregressive conditional heteroscedastic (ARCH) and generalized ARCH models. A problem of preliminary test of fit (PTF, hereafter) within the broad class under consideration is discussed. It is noted that contrary to usual tests in the literature of conditionally heteroscedastic time series, PTF does not require any specification of the conditional variance in advance. Based on the joint limit distributions of sample autocorrelations, a certain Portmanteau-type statistic for PTF is proposed, and its limit is shown to be a chi-square distribution. In addition, some simulation studies, under various innovations, are reported to support our theoretical results.     

Estimation of Integrated Volatility in Continuous-Time Financial Models with Applications to Goodness-of-Fit Testing

Abstract.  Properties of a specification test for the parametric form of the variance function in diffusion processes are discussed. The test is based on the estimation of certain integrals of the volatility function. If the volatility function does not depend on the variable x it is known that the corresponding statistics have an asymptotic normal distribution. However, most models of mathematical finance use a volatility function which depends on the state x . In this paper we prove that in the general case, where σ depends also on x the estimates of integrals of the volatility converge stably in law to random variables with a non-standard limit distribution. The limit distribution depends on the diffusion process X _t itself and we use this result to develop a bootstrap test for the parametric form of the volatility function, which is consistent in the general diffusion model.     

Variable repetitive group sampling plans with process loss consideration

Traditionally, most acceptance sampling plans considering the fraction defective do not distinguish among the products that fall within the specification limits. However, products that fall within the specification limits may not be good if their mean is far away from the target. So, developing an acceptance sampling plan with process loss consideration is essential. In this paper, a variable repetitive group sampling plan is proposed to deal with process loss. The design parameters of the proposed plan are tabulated for various combinations of acceptance quality levels. The proposed methodology can be used to determine whether the products meet the desired levels of protection for both producers and consumers.