The effect of autocorrelation on the retrospective X-chart

Quality control chart interpretation is usually based on the assumption that successive observations are independent over time. In this article we show the effect of autocorrelation on the retrospective Shewhart chart for individuals, often referred to as the X-chart, with the control limits based on moving ranges. It is shown that the presence of positive first lag autocorrelation results in an increased number of false alarms from the control chart. Negative first lag autocorrelation can result in unnecessarily wide control limits such that significant shifts in the process mean may go undetected. We use first-order autoregressive and first-order moving average models in our simulation of small samples of autocorrelated data.     

Using the Cuscore technique in the surveillance of rare health events

An adaptation from Cuscore control charts for normal distributions to the problem of monitoring the rate of occurrence of a rare event is considered. The presented scheme defines an alarm in terms of the sum of ‘scored distances' between successive events of interest. A procedure is given for using this scheme in an ‘optimal’ manner which minimizes the out of control expected delay for a given rate of false alarms. Comparisons over a number of examples, after matching the rate of false alarms, show that the present technique is more efficient than those of Shewhart and Sets, and also than Cusum under conditions of practical relevance.     

On a problem in two-stage sampling

Beattie 1962 proposed an alternate procedure for monitoring continuous processes which, unlike existing continuous samplingplans under Mil-Std-1235B, does not require periods of 100% inspection. The procedure, which is a composite of two Cumulative (Cusum) procedures, will be analyzed in terms of Cusum average run length (ARL) performance. An algorithm is proposed for generating sample plans based upon specifications on ARL performance in each of the Cusum sampling zones and the overall sampling risks of the procedure. The algorithm is fully described, and implemented using exact expressions for the Cusum ARL. An illustrated example is provided, describing how a continuous sampling maybe selected which matches performances about the AQL for a related plan in ISO 3951.     

An alternative approach for analysis of performance of one-sided cusum charts with variable sampling intervals

An alternative approach for analyzing performance of one-sided Cusum charts with variable sampling intervals (VSI) is proposed. In this approach, a Markov chain with some dummy states is used. By this approach some dynamic performance measures of the VSI Cusum charts, such as the distribution of time to signal and the average time to signal against a change-point, can be determined. Some numerical results are shown, and from these results the dynamic performance of VSI Cusum charts is discussed.     

A combined mixed-s-skip sampling strategy to reduce the effect of autocorrelation on the X̄ scheme with and without measurement errors

In order to reduce the effect of autocorrelation on the X¯ monitoring scheme, a new sampling strategy is proposed to form rational subgroup samples of size n. It requires sampling to be done such that: (i) observations from two consecutive samples are merged, and (ii) some consecutive observations are skipped before sampling. This technique which is a generalized version of the mixed samples strategy is shown to yield a better reduction of the negative effect of autocorrelation when monitoring the mean of processes with and without measurement errors. For processes subjected to a combined effect of autocorrelation and measurement errors, the proposed sampling technique, together with multiple measurement strategy, yields an uniformly better zero-state run-length performance than its two main existing competitors for any autocorrelation level. However, in steady-state mode, it yields the best performance only when the monitoring process is subject to a high level of autocorrelation, for any given level of measurement errors. A real life example is used to illustrate the implementation of the proposed sampling strategy.KEYWORDS: Autocorrelation, measurement errors, mixed samples strategy, multiple measurements, skipping sampling strategy, steady-state, zero-state     

A double exponentially weigiited moving average control procedure with variable sampling intervals

Shewhart, cumulative sum (CUSUM), and exponentially weighted moving average (EWMA) control procedures with variable sampling intervals (VSI) have been investigated in recent years for detecting shifts in the process mean. Such procedures have been shown to be more efficient when compared with the corresponding fixed sampling interval (FSI) charts with respect to the average time to signal (ATS) when the average run length (ARL) values of both types of procedures are held equal. Frequent switching between the different sampling intervals can be a complicating factor in the application of control charts with variable sampling intervals. In this article, we propose using a double exponentially weighted moving average control procedure with variable sampling intervals (VSI-DEWMA) for detecting shifts in the process mean. It is shown that the proposed VSI-DEWMA control procedure is more efficient when compared with the corresponding fixed sampling interval FSI-DEWMA chart with respect to the average time to signal (ATS) when the average run length (ARL) values of both types of procedures are held equal. It is also shown that the VSI-DEWMA procedure reduces the average number of switches between the sampling intervals and has similar ATS properties as compared to the VSI-EMTMA control procedure     

Parameter Estimation for a Discretely Observed Integrated Diffusion Process

Abstract.  We consider the estimation of unknown parameters in the drift and diffusion coefficients of a one-dimensional ergodic diffusion X when the observation is a discrete sampling of the integral of X at times i Δ , i  =  1 ,…, n . Assuming that the sampling interval tends to 0 while the total length time interval tends to infinity, we first prove limit theorems for functionals associated with our observations. We apply these results to obtain a contrast function. The associated minimum contrast estimators are shown to be consistent and asymptotically Gaussian with different rates for drift and diffusion coefficient parameters.     

Economic design of &Xmacron; charts with variable parameters: the Markov chain approach

This paper presents an economic design of &Xmacron; control charts with variable sample sizes, variable sampling intervals, and variable control limits. The sample size n, the sampling interval h, and the control limit coefficient k vary between minimum and maximum values, tightening or relaxing the control. The control is relaxed when an &Xmacron; value falls close to the target and is tightened when an &Xmacron; value falls far from the target. A cost model is constructed that involves the cost of false alarms, the cost of finding and eliminating the assignable cause, the cost associated with production in an out-of-control state, and the cost of sampling and testing. The assumption of an exponential distribution to describe the length of time the process remains in control allows the application of the Markov chain approach for developing the cost function. A comprehensive study is performed to examine the economic advantages of varying the &Xmacron; chart parameters.     

Nonparametric quality control charts based on the sign statistic

Nonparametric control chart are presented for the problem of detecting changes in the process median (or mean), or changes in the process variability when samples are taken at regular time intervals. The proposed procedures are based on sign-test statistics computed for each sample, and are used in Shewhart and cumulative sum control charts. When the process is in control the run length distributions for the proposed nonparametric control charts do not depend on the distribution of the observations. An additional advantage of the non-parametric control charts is that the variance of the process does not need to be established in order to set up a control chart for the mean. Comparisons with the corresponding parametric control charts are presented. It is also shown that curtailed sampling plans can considerably reduce the expected number of observations used in the Shewhart control schemes based on the sign statistic.     

Multivariate Quality Control Chart for Autocorrelated Processes

Traditional multivariate statistical process control (SPC) techniques are based on the assumption that the successive observation vectors are independent. In recent years, due to automation of measurement and data collection systems, a process can be sampled at higher rates, which ultimately leads to autocorrelation. Consequently, when the autocorrelation is present in the data, it can have a serious impact on the performance of classical control charts. This paper considers the problem of monitoring the mean vector of a process in which observations can be modelled as a first-order vector autoregressive VAR (1) process. We propose a control chart called Z-chart which is based on the single step finite intersection test (Timm, 1996). An important feature of the proposed method is that it not only detects an out of control status but also helps in identifying variable(s) responsible for the out of control situation. The proposed method is illustrated with the help of suitable illustrations.     

On the Run Length of a State-Space Control Chart for Multivariate Autocorrelated Data

The literature on statistical process control (SPC) describes the negative effects of autocorrelation in terms of the increase in false alarms. This has been treated by the individual modeling of each series or the application of VAR models. In the former case, the analysis of the cross correlation structure between the variables is altered. In the latter, if the cross correlation is not strong, the filtering process may modify the weakest relations. In order to improve these aspects, state-space models have been introduced in multivariate statistical process control (MSPC). This article presents a proposal for building a control chart for innovations, estimating its average run length to highlight its advantages over the VAR approach mentioned above.     

Continuous inspection of Markov processes with a clearance interval

Dodge's continuous sampling plan-1 (CSP-1) with clearance interval zero may be inefficient if there is serial correlation between successive units which are Markov dependent and a clearance interval greater than zero is appropriate. For such a situation, the average outgoing quality limit (AOQL) expression has been obtained and, when the serial correlation coefficient of the Markov chain is assumed to be known a priori, it is numerically demonstrated that smaller AOQL values are achieved numerically for values of the clearance interval from 1 to 4, by improving the perform-ance ofCSP-L     

Monitoring the mean of autocorrelated observations with one generally weighted moving average control chart

Traditionally, using a control chart to monitor a process assumes that process observations are normally and independently distributed. In fact, for many processes, products are either connected or autocorrelated and, consequently, obtained observations are autocorrelative rather than independent. In this scenario, applying an independence assumption instead of autocorrelation for process monitoring is unsuitable. This study examines a generally weighted moving average (GWMA) with a time-varying control chart for monitoring the mean of a process based on autocorrelated observations from a first-order autoregressive process (AR(1)) with random error. Simulation is utilized to evaluate the average run length (ARL) of exponentially weighted moving average (EWMA) and GWMA control charts. Numerous comparisons of ARLs indicate that the GWMA control chart requires less time to detect various shifts at low levels of autocorrelation than those at high levels of autocorrelation. The GWMA control chart is more sensitive than the EWMA control chart for detecting small shifts in a process mean.     

Sampling efficiency for an alternating poisson process

The efficiency of schemes for sampling an alternating Poisson process (0,1 observations) is evaluated by the inverse ratio of the variance of the proportion estimate, p, to the binomial variance. The variance ratio presented by D.R. Cox (in Renewal Theory) for fixed interval sampling is generalized to accommodate random sampling and random sampling after a time delay equal to a fixed proportion, γ , of the mean time between observations, δ. The result is a sampling design tool that provides quantifications for the effect of various spacings between observations and of fixed vs. random sampling. Direct application is made to thes field of work sampling.     

Chi-Square quantile-based multivariate variance monitoring for individual observations

Under the normality assumption, some statistics for monitoring a multivariate process variance for individual observations can be used to detect a variance shift, but the distribution of their in-control run length has a high variance as well as the median that is extremely smaller than the mean, which leads to many false alarms in the in-control process. In this paper, we propose a chi-square quantile-based monitoring statistic which is free of the problems. The numerical experiments show that the proposed monitoring statistics outperform the existing monitoring statistics in terms of the detection of a shift for the variance.     

On the Superiority of a Variable Sampling Interval Control Chart

The paper establishes the analytical grounds of the uniform superiority of a variable sampling interval (VSI) Shewhart control chart over the conventional fixed sampling interval (FSI) control chart, with respect to the zero-time performance, for a wide class of process distributions. We provide a sufficient condition on the distribution of a control chart statistic, and propose a criterion to determine the control limits and the regions in the in-control area of the VSI chart, corresponding to the different sampling intervals used by it. The condition and the criterion together ensure the uniform zero-time superiority of the VSI chart over the matched FSI chart, in detecting a process shift of any magnitude. It is shown that normal, Student's t and Laplace distributions satisfy the sufficient condition. In addition, chi-square, F and beta distributions satisfy it, provided that these are not extremely skewed. Further, it is illustrated that the superiority of the VSI feature is not trivial and cannot be assured if the sufficient condition is not satisfied or the control limits and the regions are not determined according to the proposed criterion. An application of the result to confirm the superiority of the VSI feature is demonstrated for the control chart for individual observations used to monitor a milk-pouch filling process.     

Improved confidence intervals for the exponential mean via tail functions

Abstract

The method of tail functions is applied to confidence estimation of the exponential mean in the presence of prior information. It is shown how the “ordinary” confidence interval can be generalized using a class of tail functions and then engineered for optimality, in the sense of minimizing prior expected length over that class, whilst preserving frequentist coverage. It is also shown how to derive the globally optimal interval, and how to improve on this using tail functions when criteria other than length are taken into consideration. Probabilities of false coverage are reported for some of the intervals under study, and the theory is illustrated by application to confidence estimation of a reliability coefficient based on some survival data.     

Annealed importance sampling

Simulated annealing—moving from a tractable distribution to a distribution of interest via a sequence of intermediate distributions—has traditionally been used as an inexact method of handling isolated modes in Markov chain samplers. Here, it is shown how one can use the Markov chain transitions for such an annealing sequence to define an importance sampler. The Markov chain aspect allows this method to perform acceptably even for high-dimensional problems, where finding good importance sampling distributions would otherwise be very difficult, while the use of importance weights ensures that the estimates found converge to the correct values as the number of annealing runs increases. This annealed importance sampling procedure resembles the second half of the previously-studied tempered transitions, and can be seen as a generalization of a recently-proposed variant of sequential importance sampling. It is also related to thermodynamic integration methods for estimating ratios of normalizing constants. Annealed importance sampling is most attractive when isolated modes are present, or when estimates of normalizing constants are required, but it may also be more generally useful, since its independent sampling allows one to bypass some of the problems of assessing convergence and autocorrelation in Markov chain samplers.     

Economic-Statistical Design of EWMA Control Charts Based on Taguchi's Loss Function

This paper proposes an economic-statistical design of the EWMA chart with time-varying control limits in which the Taguchi's quadratic loss function is incorporated into the economic-statistical design based on Lorenzen and Vance's economical model. A nonlinear programming with statistical performance constraints is developed and solved to minimize the expected total quality cost per unit time. This model, which is divided into three parts, depends on whether production continues during the period when the assignable cause is being searched for and/or repaired. Through a computational procedure, the optimal decision variables, including the sample size, the sampling interval, the control limit width, and the smoothing constant, can be solved for by each model. It is showed that the optimal economic-statistical design solution can be found from the set of optimal solutions obtained from the statistical design, and both the optimal sample size and sampling interval always decrease as the magnitude of shift increases.