A new adaptive EWMA control chart using auxiliary information for monitoring the process mean

The adaptive memory-type control charts, including the adaptive exponentially weighted moving average (EWMA) and cumulative sum (CUSUM) charts, have gained considerable attention because of their excellent speed in providing overall good detection over a range of mean shift sizes. In this paper, we propose a new adaptive EWMA (AEWMA) chart using the auxiliary information for efficiently monitoring the infrequent changes in the process mean. The idea is to first estimate the unknown process mean shift using an auxiliary information based mean estimator, and then adaptively update the smoothing constant of the EWMA chart. Using extensive Monte Carlo simulations, the run length profiles of the AEWMA chart are computed and explored. The AEWMA chart is compared with the existing control charts, including the classical EWMA, CUSUM, synthetic EWMA and synthetic CUSUM charts, in terms of the run length characteristics. It turns out that the AEWMA chart performs uniformly better than these control charts when detecting a range of mean shift sizes. An illustrative example is also presented to demonstrate the working and implementation of the proposed and existing control charts.     

Enhanced adaptive CUSUM charts for process mean

A statistical quality control chart is an important tool of the statistical process control, which is widely used to control and monitor a production process. The CUSUM chart is designed to detect a specific shift, provided that the shift size is known in advance. In practice, however, shift sizes are rarely known. It is then customary to use an adaptive CUSUM chart, which can effectively detect a range of shift sizes. In this paper, we enhance the sensitivities of the improved adaptive CUSUM mean charts using an auxiliary-information-based (AIB) mean estimator. The run length performances of the proposed charts are compared with those of the AIB adaptive and non-adaptive CUSUM charts in terms of the average run length (ARL), extra quadratic loss, and integral relative ARL. These run length comparisons reveal that the proposed charts are more sensitive than the existing charts when detecting different kinds of shift in the process mean. An example is given to demonstrate the implementation of existing and proposed charts.     

Evaluation of control charts under linear trend

The performance of several control charting schemes is studied when the process mean changes as a linear trend. The control charts considered include the Shewhart chart, the Shewhart chart supplemented with runs rules, the cumulative sum (CUSUM) chart, the exponentially weighted moving average (EWMA) chart, and a generalized control chart.     

A control chart for variance based on squared ranks

A nonparametric control chart for variance is proposed. The chart is constructed following the change-point approach through the recursive use of the squared ranks test for variance. It is capable of detecting changes in the behaviour of individual observations with performance similar to a self-starting CUSUM chart for scale when normality is assumed, and a relatively better power when assessing nonnormal observations. A comparison is also made with two equivalent nonparametric charts based on Mood and Ansari-Bradley statistics. When dealing with symmetrical distributions, the proposed chart shows smaller (better) out-of-control average run length (ARL), and a competing performance otherwise. In addition, sensitivity to changes in mean and variance at the same time was tested. Extensive Monte Carlo simulation was used to measure performance, and a practical example is provided to illustrate how the proposed control chart can be implemented in practice.     

A HEWMA-CUSUM control chart for the Weibull distribution

The Weibull distribution is one of the most popular distributions for lifetime modeling. However, there has not been much research on control charts for a Weibull distribution. Shewhart control is known to be inefficient to detect a small shift in the process, while exponentially weighted moving average (EWMA) and cumulative sum control chart (CUSUM) charts have the ability to detect small changes in the process. To enhance the performance of a control chart for a Weibull distribution, we introduce a new control chart based on hybrid EWMA and CUSUM statistic, called the HEWMA-CUSUM chart. The performance of the proposed chart is compared with the existing chart in terms of the average run length (ARL). The proposed chart is found to be more sensitive than the existing chart in ARL. A simulation study is provided for illustration purposes. A real data is also applied to the proposed chart for practical use.     

CUSUM Chart with Transformed Exponential Data

Time Between Events (TBE) charts were proposed to monitor the time between events occur based on exponential distribution, and have been shown to be more effective than monitoring the fraction non conforming directly. In this article, we consider monitoring the TBE data with CUSUM scheme by transformation. The idea behind it is to transform the TBE data to normal, and then apply the CUSUM scheme for the approximate normal data. Several simple transformation methods are examined. The calculation of Average Run Length (ARL) with Markov chain approach is described. Comparative studies on the ARL performance show that the transformed CUSUM is superior to the X-MR (Moving Range) chart with transformation, the Cumulative Quantity Control (CQC) chart, and have comparable performance with exponential CUSUM charts. The design procedures of optimal CUSUM chart are also presented. This study provides another possible alternative for monitoring TBE data with easy design procedures and relatively good performance.     

A mixed GWMA–CUSUM control chart for monitoring the process mean

The memory-type control charts are widely used in the process and service industries for monitoring the production processes. The reason is their sensitivity to quickly react against the small process disturbances. Recently, a new cumulative sum (CUSUM) chart has been proposed that uses the exponentially weighted moving average (EWMA) statistic, called the EWMA–CUSUM chart. Similarly, in order to further enhance the sensitivity of the EWMA–CUSUM chart, we propose a new CUSUM chart using the generally weighted moving average (GWMA) statistic, called the GWMA–CUSUM chart, for efficiently monitoring the process mean. The GWMA–CUSUM chart encompasses the existing CUSUM and EWMA–CUSUM charts. Extensive Monte Carlo simulations are used to explore the run length profiles of the GWMA–CUSUM chart. Based on comprehensive run length comparisons, it turns out that the GWMA–CUSUM chart performs substantially better than the CUSUM, EWMA, GWMA, and EWMA–CUSUM charts when detecting small shifts in the process mean. An illustrative example is also presented to explain the implementation and working of the EWMA–CUSUM and GWMA–CUSUM charts.     

Measurement error effect on the CUSUM control chart

The performance of the cumulative sum (CUSUM) control chart for the mean when measurement error exists is investigated. It is shown that the CUSUM chart is greatly affected by the measurement error. A similar result holds for the case of the CUSUM chart for the mean with linearly increasing variance. In this paper, we consider multiple measurements to reduce the effect of measurement error on the charts performance. Finally, a comparison of the CUSUM and EWMA charts is presented and certain recommendations are given.     

Conditional design of the CUSUM median chart for the process position when process parameters are unknown

In practice, different practitioners will use different Phase I samples to estimate the process parameters, which will lead to different Phase II control chart's performance. Researches refer to this variability as between-practitioners-variability of control charts. Since between-practitioners-variability is important in the design of the CUSUM median chart with estimated process parameters, the standard deviation of average run length (SDARL) will be used to study its properties. It is shown that the CUSUM median chart requires a larger amount of Phase I samples to sufficiently reduce the variation in the in-control ARL of the CUSUM median chart. Considering the limitation of the amount of the Phase I samples, a bootstrap approach is also used here to adjust the control limits of the CUSUM median chart. Comparisons are made for the CUSUM and Shewhart median charts with estimated parameters when using the adjusted- and unadjusted control limits and some conclusions are made.     

On increasing the sensitivity of mixed EWMA–CUSUM control charts for location parameter

Control chart is an important statistical technique that is used to monitor the quality of a process. Shewhart control charts are used to detect larger disturbances in the process parameters, whereas cumulative sum (CUSUM) and exponential weighted moving average (EWMA) are meant for smaller and moderate changes. In this study, we enhanced mixed EWMA–CUSUM control charts with varying fast initial response (FIR) features and also with a runs rule of two out of three successive points that fall above the upper control limit. We investigate their run-length properties. The proposed control charting schemes are compared with the existing counterparts including classical CUSUM, classical EWMA, FIR CUSUM, FIR EWMA, mixed EWMA–CUSUM, 2/3 modified EWMA, and 2/3 CUSUM control charting schemes. A case study is presented for practical considerations using a real data set.     

Statistical control charts for monitoring the mean of a stationary process

Recently statistical process control (SPC) methodologies have been developed to accommodate autocorrelated data. A primary method to deal with autocorrelated data is the use of residual charts. Although this methodology has the advantage that it can be applied to any autocorrelated data it needs time series modeling efforts. In addition for a X residual chart the detection capability is sometimes small compared to the X chart and EWMA chart. Zhang (1998) proposed the EWMAST chart which is constructed by charting the EWMA statistic for stationary processes to monitor the process mean. The performance of the EWMAST chart the X chart the X residual chart and other charts were compared in Zhang (1998). In this paper comparisons are made among the EWMAST chart the CUSUM residual chart and EWMA residual chart as well as the X residual chart and X chart via the average run length.     

Optimal CUSUM and adaptive CUSUM charts with auxiliary information for process mean

The CUSUM chart is good enough to detect small-to-moderate shifts in the process parameter(s) as it can be optimally designed to detect a particular shift size. The adaptive CUSUM (ACUSUM) chart provides good detection over a range of shift sizes because of its ability to update the reference parameter using the estimated process shift. In this paper, we propose auxiliary-information-based (AIB) optimal CUSUM (OCUSUM) and ACUSUM charts, named AIB-OCUSUM and AIB-ACUSUM charts, using a difference estimator of the process mean. The performance comparisons between existing and proposed charts are made in terms of the average run length (ARL), extra quadratic loss and integral relative ARL measures. It is found that the AIB-OCUSUM and AIB-ACUSUM charts are more sensitive than the AIB-CUSUM and ACUSUM charts, respectively. Moreover, the AIB-ACUSUM chart surpasses the AIB-OCUSUM chart when detecting a range of mean shift sizes. Illustrative examples are given to support the theory.     

Average run lengths for cusum control charts applied to residuals

A common approach to building control charts for autocorrelated data is to apply classical SPC to the residuals from a time series model of the process. However, Shewhart charts and even CUSUM charts are less sensitive to small shifts in the process mean when applied to residuals than when applied to independent data. Using an approximate analytical model, we show that the average run length of a CUSUM chart for residuals can be reduced substantially by modifying traditional chart design guidelines to account for the degree of autocorrelation in the data.     

CUSUM control schemes for monitoring the covariance matrix of multivariate time series

Modified cumulative sum (CUSUM) control charts and CUSUM schemes for residuals are suggested to detect changes in the covariance matrix of multivariate time series. Several properties of these schemes are derived when the in-control process is a stationary Gaussian process. A Monte Carlo study reveals that the proposed approaches show similar or even better performance than the schemes based on the multivariate exponentially weighted moving average (MEWMA) recursion. We illustrate how the control procedures can be applied to monitor the covariance structure of developed stock market indices.     

A non parametric CUSUM control chart based on the Mann–Whitney statistic

We consider a novel univariate non parametric cumulative sum (CUSUM) control chart for detecting the small shifts in the mean of a process, where the nominal value of the mean is unknown but some historical data are available. This chart is established based on the Mann–Whitney statistic as well as the change-point model, where any assumption for the underlying distribution of the process is not required. The performance comparisons based on simulations show that the proposed control chart is slightly more effective than some other related non parametric control charts.     

Multivariate EWMA Control Chart with Adaptive Sample Sizes

Standard multivariate control charts usually employ fixed sample sizes at equal sampling intervals to monitor a process. In this study, a multivariate exponential weighted moving average (MEWMA) chart with adaptive sample sizes is investigated. Performance measure of the adaptive-sample-size MEWMA chart is obtained through a Markov chain approach. The performance of the adaptive-sample-size MEWMA chart is compared with the fixed-sample-size control chart in terms of steady-state average run length for different magnitude of shifts in the process mean. It is shown that the adaptive-sample-size chart is more efficient than the fixed-sample-size MEWMA control chart in detecting shifts in the process mean.     

Weighted adaptive multivariate CUSUM charts with variable sampling intervals

The adaptive multivariate CUSUM (AMCUSUM) chart has received considerable attention because of its superior sensitivity against a range of mean shift sizes than that of the conventional non-adaptive multivariate CUSUM (MCUSUM) chart. Recently, weighted AMCUSUM (WAMCUSUM) charts with a fixed sampling interval (FSI) have been proposed, called the WAMCUSUM-FSI charts, which provide more sensitivity than the AMCUSUM-FSI charts. In this paper, we extend this work and propose WAMCUSUM charts with variable sampling interval (VSI), named the WAMCUSUM-VSI charts, for efficiently monitoring the mean of a multivariate normally distributed process. The Monte Carlo simulation method is used to compute the average time to signal (ATS) and the adjusted ATS (AATS) profiles of the existing and proposed charts. It is found that the WAMCUSUM-VSI charts perform substantially and nearly uniformly better than the WAMCUSUM-FSI charts in terms of the ATS and AATS performance criterion. An example is given to explain the implementation of the WAMCUSUM charts with fixed and VSIs.     

Applying fast initial response features on GWMA control charts for monitoring autocorrelation data

ABSTRACT

A generally weighted moving average (GWMA) control chart with fast initial response (FIR) features is addressed to monitor an autoregressive process mean shift. Numerical simulations based on average run length (ARL) show that the GWMA control chart with additional FIR feature requires less time to detect small or moderate shifts than GWMA control chart at low level of autocorrelation; whereas these two control charts perform similarly at high level of autocorrelation. Regardless of any level of autocorrelation, GWMA control charts provided with additional FIR feature have a good performance in detecting large shifts during the initial stage.     

CUSUM charts for monitoring the mean of a multivariate Gaussian process

In this paper control charts for the mean of a multivariate Gaussian process are considered. Using the generalized likelihood ratio approach and the sequential probability ratio test under an additional constraint on the magnitude of the change various types of CUSUM control charts are derived. It is analyzed under which conditions these schemes are directionally invariant. These charts are compared with several other control schemes proposed in literature. The performance of the charts is studied based on the maximum average delay.