Exact Bayesian variable sampling plans for the exponential distribution with progressive hybrid censoring

From the exact distribution of the maximum likelihood estimator of the average lifetime based on progressive hybrid exponential censored sample, we derive an explicit expression for the Bayes risk of a sampling plan when a quadratic loss function is used. The simulated annealing algorithm is then used to determine the optimal sampling plan. Some optimal Bayes solutions under progressive hybrid and ordinary hybrid censoring schemes are presented to illustrate the effectiveness of the proposed method.     

Acceptance sampling plan based on an exponentially weighted moving average statistic with the yield index for autocorrelation between polynomial profiles

Acceptance sampling plans based on process yield indices provide a proven resource for the lot-sentencing problem when the required fraction defective is very low. In this study, a new sampling plan based on the exponentially weighted moving average (EWMA) model with yield index for lot sentencing for autocorrelation between polynomial profiles is proposed. The advantage of the EWMA statistic is the accumulation of quality history from previous lots. In addition, the number of profiles required for lot sentencing is more economical than in the traditional single sampling plan. Considering the acceptable quality level (AQL) at the producer's risk and the lot tolerance percent defective (LTPD) at the consumer's risk, we proposed a new search algorithm to determine the optimal plan parameters. The plan parameters are tabulated for various combinations of the smoothing constant of the EWMA statistic, AQL, LTPD, and two risks. A comparison study and two numerical examples are provided to show the applicability of the proposed sampling plan.     

Effects of industrial inspection errors on some plans that utilise the surrounding lot information

The effect of the inspector's accuracy on types I and II errors on Dependent and Deferred double sampling plans by Baker et al. (1978) and Chain-deferred inspection plans by Osanaiye (1983) which utilise the surrounding lot information on sentencing a lot is examined. The proportion of production that is wrongly accepted or rejected by each of the plans are also examined drawing particular attention to the effect of making resorts. A linear trend in process quality is assumed. The Chain-deferred plan in general has more tendency to reject defective items more than any of the other plans irrespective of the magnitude of the inspector's error. Although it has slightly higher tendency to reject good items, this is not very significant compared with the other plan as can be seen in the results.     

On designing an acceptance sampling plan for the Pareto lifetime model

In this paper, the design of reliability sampling plans for the Pareto lifetime model under progressive Type-II right censoring is considered. Sampling plans are derived using the decision theoretic approach with a suitable loss or cost function that consists of sampling cost, rejection cost, and acceptance cost. The decision rule is based on the estimated reliability function. Plans are constructed within the Bayesian context using the natural conjugate prior. Simulations for evaluating the Bayes risk are carried out and the optimal sampling plans are reported for various sample sizes, observed number of failures and removal probabilities.     

Evaluation of single sampling plan under the conditions of intervened poisson distribution

Acceptance sampling, a major division in Statistical quality control, provides a guaranteed confidence on the product quality. Conventionally, when sampling plans are used all bad lots are rejected and good lots are accepted based on the defined conditions. The purpose of designing any sampling plan is to determine a sequence of action to be applied on a series of lots of defined quality and the decisions made on acceptance or rejection of lots sometimes leads to specified risks which may not favor producer and consumer. Thus, the objective of this article is to develop a design methodology of Single sampling plan under the conditions of Intervened Poisson distribution through unity value approach. Further, the efficiency of the proposed plan is assessed over the conventional single sampling plan and it is discussed through the numerical illustration.     

Optimal Bayesian variable sampling plans for exponential distributions based on modified type-II hybrid censored samples

For the conventional type-II hybrid censoring scheme (HCS) in Childs et al., a Bayesian variable sampling plan among the class of the maximum likelihood estimators was derived by Lin et al. under the loss function, which does not include the cost of experimental time. Instead of taking the conventional type-II hybrid censoring scheme, a persuasive argument leads to taking the modified type-II hybrid censoring scheme (MHCS) if the cost of experimental time is included in the loss function. In this article, we apply the decision-theoretic approach for the concerned acceptance sampling. With the type-II MHCS, based on a sufficient statistics, the optimal Bayesian sampling plan is derived under a general loss function. Furthermore, for the conjugate prior distribution, the closed-form formula of the Bayes decision rule can be obtained under the quadratic decision loss. Numerical study is given to demonstrate the performance of the proposed Bayesian sampling plan.     

Economic design of acceptance sampling plans for truncated life test using Frechet distribution

In this article designing of acceptance sampling plans for the truncated life test is proposed using economic approach by assuming that the lifetime of a product follows Frechet distribution based on median. The optimal sampling plans to meet the consumer’s confidence level with minimum total cost are designed. Efficiency of the proposed plan is also analyzed.     

A two-stage group sampling plan based on truncated life tests for a general distribution

A two-stage group acceptance sampling plan based on a truncated life test is proposed, which can be used regardless of the underlying lifetime distribution when multi-item testers are employed. The decision upon lot acceptance can be made in the first or second stage according to the number of failures from each group. The design parameters of the proposed plan such as number of groups required and the acceptance number for each of two stages are determined independently of an underlying lifetime distribution so as to satisfy the consumer's risk at the specified unreliability. Single-stage group sampling plans are also considered as special cases of the proposed plan and compared with the proposed plan in terms of the average sample number and the operating characteristics. Some important distributions are considered to explain the procedure developed here.     

Efficient Bayesian sampling plans for exponential distributions with random censoring

This paper considers Bayesian sampling plans for exponential distribution with random censoring. The efficient Bayesian sampling plan for a general loss function is derived. This sampling plan possesses the property that it may make decisions prior to the end of the life test experiment, and its decision function is the same as the Bayes decision function which makes decisions based on data collected at the end of the life test experiment. Compared with the optimal Bayesian sampling plan of Chen et al. (2004), the efficient Bayesian sampling plan has the smaller Bayes risk due to the less duration time of life test experiment. Computations of the efficient Bayes risks for the conjugate prior are given. Numerical comparisons between the proposed efficient Bayesian sampling plan and the optimal Bayesian sampling plan of Chen et al. (2004) under two special decision losses, including the quadratic decision loss, are provided. Numerical results also demonstrate that the performance of the proposed efficient sampling plan is superior to that of the optimal sampling plan by Chen et al. (2004).     

Development of r,T hybrid sampling plans for exponential lifetime distributions

SUMMARY In the original hybrid reliability acceptance sampling plan RASP developed by Epstein for the exponential lifetime distribution, the sample size n and the number of failures r to be observed are determined given the truncation time T . However, these plans cannot be used when test items are expensive and or limited in number. Therefore, one wishes to have a plan in which n is given. In this paper, we develop hybrid RASPs in which r and T are determined, given n. These plans are tabulated for various combinations of parameter values, so that one may easily determine an appropriate plan.     

An improved sampling plan by variables inspection with consideration of process yield and quality loss

Repetitive group sampling (RGS) plan, a modified version of single sampling (SS) plan, has been shown to be more efficient than the SS plan for lot sentencing. However, because it does not consider the valuable sample information from preceding lots, that could reduce its sampling efficiency and discriminatory power. Therefore, this study proposes a modified-RGS plan by considering the quality history of preceding lots based on the C_pmk index. Additionally, the mathematical model for the plan parameters is formulated such that the objective function is to minimize the average sample number (ASN), and the required quality levels and risks as specified by producer and consumer are satisfied. The performance of the proposed plan is examined and compared with traditional sampling plans. Finally, an example is presented to illustrate its applicability.     

Time-truncated attribute sampling plans using EWMA for Weibull and Burr type X distributions

Acceptance sampling, widely used in various production industries, is a very vital tool of quality control. In this paper, a new attribute acceptance-sampling plan is developed based on the exponentially weighted moving average statistic under a time-truncated life test when the product lifetime follows the Weibull distribution or the Burr type X distribution. The performance measures such as the probability of acceptance and the average sample number are derived. Tables are constructed for the selection of optimal parameters of the proposed sampling plan so as to minimize the average sample number satisfying the producer's and the consumer's risks. Illustrative example is also given for the application of the proposed plan. It is also shown that the proposed plan requires a smaller sample size compared to the single sampling plan.     

A double acceptance sampling plan for generalized log-logistic distributions with known shape parameters

A double acceptance sampling plan for the truncated life test is developed assuming that the lifetime of a product follows a generalized log-logistic distribution with known shape parameters. The zero and one failure scheme is mainly considered, where the lot is accepted if no failures are observed from the first sample and it is rejected if two or more failures occur. When there is one failure from the first sample, the second sample is drawn and tested for the same duration as the first sample. The minimum sample sizes of the first and second samples are determined to ensure that the true median life is longer than the given life at the specified consumer’s confidence level. The operating characteristics are analyzed according to various ratios of the true median life to the specified life. The minimum such ratios are also obtained so as to lower the producer’s risk at the specified level. The results are explained with examples.     

Matching Performance of Continuous Sampling Plans with Single Sampling Plans

Single sampling plans are widely used for appraising incoming product quality. However, for situations where a continuous product flow exists, lot-by-lot demarcations may not exist, and it may be necessary to use alternate procedures, such as CSP-1, for continuous processes. In this case, one would like to be able to understand how average performance of the continuous sampling procedures compares to the more commonly used single sampling plans.

In this study, a model is devised which can be used to relate plan performance between single sample lot acceptance procedures and Dodge's(1943) CSP-1 continuous sampling plan. It is shown that it is generally not possible to match up performance based upon operating characteristic curve expressions for the two plans. Instead, the plans are matched by equating expressions for π(p), the long run proportion of product which is accepted, under both procedures. This is shown to be equivalent to matching up properties on an average outgoing quality basis. The methodology may be extended for any derivative plan under MIL-STD-1235B (1982), the military standard for continuous acceptance sampling.     

Predictive design of single sampling attribute plans

The design of a sampling inspection plan is usually based on the properties of the operating characteristic curve. This approach ensures that the plan has adequate power to discriminate a lot of acceptable quality from a lot rejectable quality. However, the designed plan need not necessarily have adequate predictive power when the sentenced lot is re-inspected using the same sampling plan. The paper introduces a new design approach for the single sampling attributes plan ensuring the decision of acceptance or rejection is consistent for both current and any future inspection of the lot. The proposed design controls the risks of a future sample leading to a contradictory decision of acceptance or rejection of the lot. An increase in sample size is required to achieve the required predictive power if the true lot quality fails to be at very low fraction non-conforming levels. A Bayesian analysis is also provided.     

A flexible sampling scheme for variables inspection with loss consideration

This article develops a variables sampling scheme for resubmitted lots by incorporating the concept of Taguchi loss function. The probability of lot acceptance is derived based on the exact sampling distribution and two-point condition on operating characteristic curve is used to determine the plan parameters that meet both the producer's and consumer's quality and risk requirements. Moreover, the performance of the proposed variables resubmitted sampling plan is investigated and compared with the classical variables single sampling plan. The results indicate that the developed resubmitted sampling plan can provide the same protection with less inspection when the submitted lot is good enough. Tables of the plan parameters under various conditions are provided and the use of the proposed plan is also illustrated with an example.     

Optimal Design for Step-Stress Accelerated Degradation Test with Multiple Performance Characteristics Based on Gamma Processes

Step-stress accelerated degradation test (SSADT) plays an important role in assessing the lifetime distribution of highly reliable products under normal operating conditions when there are not enough test units available for testing purposes. Recently, the optimal SSADT plans are presented based on an underlying assumption that there is only one performance characteristic. However, many highly reliable products usually have complex structure, with their reliability being evaluated by two or more performance characteristics. At the same time, the degradation of these performance characteristics would be always positive and strictly increasing. In such a case, the gamma process is usually considered as a degradation process due to its independent and nonnegative increments properties. Therefore, it is of great interest to design an efficient SSADT plan for the products with multiple performance characteristics based on gamma processes. In this work, we first introduce reliability model of the degradation products with two performance characteristics based on gamma processes, and then present the corresponding SSADT model. Next, under the constraint of total experimental cost, the optimal settings such as sample size, measurement times, and measurement frequency are obtained by minimizing the asymptotic variance of the estimated 100 qth percentile of the product’s lifetime distribution. Finally, a numerical example is given to illustrate the proposed procedure.     

Multiple chain-deferred inspection plans and their compatibility with the multiple plans in MIL-STD-105D and equivalent schemes

This paper proposes a multiple sample extension of the chain-deferred plans by the author (1983).

These plans are similar to the traditional multiple plans except that they use information from, at most, four surrounding lots when sentencing the current lot. When compared with existing plans, the new proposals either reduce the cost of the decision procedure or reduce the possible length of the queue of unsentenced lots and at the same time give an equivalent overall protection.

The average sample number before a decision and the average delay time are both examined and compared with existing multiple deferred state sampling plans and with the traditional multiple plans.

The compatibility of these plans with the traditional multiple plans is illustrated.     

Bayesian life test sampling plans for the two parameter exponential distribution

In this paper we consider the determination of Bayesian life test acceptance sampling plans for finite lots when the underlying lifetime distribution is the two parameter exponential. It is assumed that the prior distribution is the natural conjugate prior, that the costs associated with the actions accept and reject are known functions of the lifetimes of the items, and that the cost of testing a sample is proportional to the duration of the test. Type 2 censored sampling is considered where a sample of size n is observed only until the rth failure occurs and the decision of whether to accept or reject the remainder of the lot is made on the basis of the r observed lifetimes. Obtaining the optimal sample size and the optimal censoring number are difficult problems when the location parameter of the distribution is restricted to be non-negative. The case when the positivity restriction on the location parameter is removed has been investigated. An example is provided for illustration.     

Optimal designing of a new mixed variable lot-size chain sampling plan based on the process capability index

In this paper, a new mixed sampling plan based on the process capability index (PCI) C_pk is proposed and the resultant plan is called mixed variable lot-size chain sampling plan (ChSP). The proposed mixed plan comprises of both attribute and variables inspections. The variable lot-size sampling plan can be used for inspection of attribute quality characteristics and for the inspection of measurable quality characteristics, the variables ChSP based on PCI will be used. We have considered both symmetric and asymmetric fraction non conforming cases for the variables ChSP. Tables are developed for determining the optimal parameters of the proposed mixed plan based on two points on the operating characteristic (OC) approach. In order to construct the tables, the problem is formulated as a non linear programming where the average sample number function is considered as an objective function to be minimized and the lot acceptance probabilities at acceptable quality level and limiting quality level under the OC curve are considered as constraints. The practical implementation of the proposed mixed sampling plan is explained with an illustrative real time example. Advantages of the proposed sampling plan are also discussed in terms of comparison with other existing sampling plans.