Optimal preventive policies for imperfect maintenance models with replacement first and last

ABSTRACT

This paper proposes preventive replacement policies for an operating system which may continuously works for N jobs with random working times and is imperfectly maintained upon failure. As a failure occurs, the system suffers one of the two types of failures based on some random mechanism: type-I (repairable or minor) failure is rectified by a minimal repair, or type-II (non repairable or catastrophic) failure is removed by a corrective replacement. A notation of preventive replacement last model is considered in which the system is replaced before any type-II failure at an operating time T or at number N of working times, whichever occurs last. Comparisons between such a preventive replacement last and the conventional replacement first are discussed in detail. For each model, the optimal schedule of preventive replacement that minimizes the mean cost rate is presented theoretically and determined numerically. Because the framework and analysis are general, the proposed models extend several existing results.     

Preventive replacement policies with products update announcements

Abstract

When we consider the improvement of the functional performances that are released by the new updates of the products, it is an interesting problem to revisit the existing replacement policies. For such a viewpoint, four replacement models with product update announcements, i.e., PUA for abbreviation, are given in this paper: Model 1, the unit is replaced at time T or at PUA over time T. Model 2, the unit is replaced at the Kth failure or at PUA over the Kth failure. By considering both time T and failure K, Models 3 and 4 are obtained based on the approaches of replacement first and last. We obtain the expected cost rates for four models and discuss analytically their optimal replacement policies Further, numerical examples are given when the time for PUA has an exponential distribution.     

An inequality for random replacement sampling plans

A sample (X₁ …, X_n) is drawn from a population of size N. Karlin (1974) conjectured that for any function ? in a certain class of real-valued functions on the sample space, ? is at least as large for sampling with replacement as for any other random replacement sampling plan. This conjecture is proved under the assumption that ?     

A Bivariate Optimal Replacement Policy for a System With Age-dependent Minimal Repair and Cumulative Repair-cost Limit

In this article, a repairable system with age-dependent failure type and minimal repair based on a cumulative repair-cost limit policy is studied, where the information of entire repair-cost history is adopted to decide whether the system is repaired or replaced. As the failures occur, the system has two failure types: (i) a Type-I failure (minor) type that is rectified by a minimal repair, and (ii) a Type-II failure (catastrophic) type that calls for a replacement. We consider a bivariate replacement policy, denoted by (n,T), in which the system is replaced at life age T, or at the n-th Type-I failure, or at the kth Type-I failure (k < n and due to a minor failure at which the accumulated repair cost exceeds the pre-determined limit), or at the first Type-II failure, whichever occurs first. The optimal minimum-cost replacement policy (n,T)* is derived analytically in terms of its existence and uniqueness. Several classical models in maintenance literature could be regard as special cases of the presented model. Finally, a numerical example is given to illustrate the theoretical results.     

An Extended Sequential Imperfect Preventive Maintenance Model with Improvement Factors

This article presents a generalization of the imperfect sequential preventive maintenance (PM) policy with minimal repair. As failures occur, the system experiences one of two types of failures: a Type-I failure (minor), rectified by a minimal repair; or a Type-II failure (catastrophic) that calls for an unplanned maintenance. In each maintenance period, the system is maintained following the occurrence of a Type-II failure or at age, whichever takes place first. At the Nth maintenance, the system is replaced rather than maintained. The imperfect PM model adopted in this study incorporates with improvement factors in the hazard-rate function. Taking age-dependent minimal repair costs into consideration, the objective consists of finding the optimal PM and replacement schedule that minimize the expected cost per unit time over an infinite time-horizon.     

Optimization of continuous and discrete scheduled times for a cumulative damage system with age-dependent maintenance

Abstract

This paper presents a preventive replacement problem when a system is operating successive works with random times and suffering stochastic shocks. The works cause random amount additive damage to the system, and the system fails whenever the cumulative damage reaches a failure level threshold. As an external shock occurs, the system experiences one of the two types of shocks with age-dependent maintenance mechanism: type-I (minor) shock is rectified by a minimal repair, or type-II (catastrophic) shock causes the system to fail. To control the deterioration process, preventive replacement is scheduled to replace the system at a continuous age T or at a discrete number N of working cycles, whichever occurs first, and corrective replacement is performed immediately whenever the system fails due to either shock or damage. The optimal preventive replacement schedule that minimizes the expected cost rate is discussed analytically and computed numerically. The proposed model provides a general framework for analyzing maintenance policies and extends several existing results.     

Replacement policies for age and working numbers with random life cycle

It has been modeled for several replacement policies in literatures that the whole life cycle or operating interval of an operating unit should be finite rather than infinite as is done with the traditional method. However, it is more natural to consider the case in which the finite life cycle is a fluctuated parameter that could be used to estimate replacement times, which will be taken up in this article. For this, we first formulate a general model in which the unit is replaced at random age U, random time Y for the first working number, random life cycle S, or at failure X, whichever occurs first. The following models included in the general model, such that replacement done at age T when variable U is a degenerate distribution, and replacement done at working numbers N summed by number N of variable Y, are optimized. We obtain the total expected cost until replacement and the expected replacement cost rate for each model. Optimal age T, working number N, and a pair of (T, N) are discussed analytically and computed numerically.     

Optimal design for quasi-likelihood estimation in Poisson regression with random coefficients

Count data may be described by a Poisson regression model. If random coefficients are involved, maximum likelihood is not feasible and alternative estimation methods have to be employed. For the approach based on quasi-likelihood estimation a characterization of design optimality is derived and optimal designs are determined numerically for an example with random slope parameters.     

Age Replacement Policy with a Safety Constraint via the Bayesian Method

Consider a system that is subject to shocks that arrive according to a non homogeneous Poisson process. As the shocks occur, the system has m + 1 failure modes including the following: (i) a non repairable failure (catastrophic) mode that calls for a replacement and (ii) m repairable failure (non catastrophic) modes that are rectified by minimal repairs. In this article, we propose an age-replacement model with minimal repair based on using the natural conjugate prior of Bayesian method. In addition, a safety constraint is considered to control the risk of occurring catastrophic failures in a specified time interval. The minimum-cost replacement policy is studied in terms of its existence and safety constraint. A numerical example is also presented to illustrate the proposed model.     

Optimal Age Policy for a Used System with Imperfect Preventive Maintenance and Cumulative Damage Model

In this article, the concept of imperfect preventive maintenance is discussed and an age maintenance policy is developed based on the cumulative damage model for a used system with initial variable damage. The deterioration of the system is assumed to suffer the non-homogeneous Poisson shocks which can be divided into two types with stochastic probability: Type-I shock (minor) yields a random amount of additive damage of the system, or Type-II shock (catastrophic) causes the system to fail. An age preventive maintenance policy T is presented in which the system undergoes preventive maintenance at a scheduled lifetime T, or corrective maintenance at first Type-II shock and the total damage exceeds a threshold level, whichever occurs first. The objective is to determine the optimal preventive maintenance schedule such that the expected cost rate is minimized. The optimal solution is derived analytically and discussed numerically.     

Optimal design for constant-stress accelerated degradation test based on gamma process

This paper addresses the optimal design problems for constant-stress accelerated degradation test (CSADT) based on gamma processes with fixed effect and random effect. For three optimization criteria, we prove that optimal CSADT plans with multiple stress levels degenerate to two-stress-level test plans only using the minimum and maximum stress levels under model assumptions. Under each optimization criterion, the optimal sample size allocation proportions for the minimum and maximum stress levels are determined theoretically. The effect of the stress level on the objective functions is also discussed. A numerical example and a simulation study are provided to illustrate the obtained results.     

Limit distributions of order statistics with random indices in a stationary Gaussian sequence

In this article, we study the limit distributions of the extreme, intermediate, and central order statistics (os) of a stationary Gaussian sequence under equi-correlated setup. When the random sample size is assumed to converge weakly and to be independent of the basic variables, the sufficient (and in some cases the necessary) conditions for the convergence are derived. Finally, we show that the obtained result for the maximum os, with random sample size, is also applicable in the case of the non constant correlation case.     

A geometric process repair model for a cold standby repairable system with imperfect delay repair and priority in use

In this article, a two-dissimilar-component cold standby repairable system with one repairman is studied. Assume that the repair after failure for each component is delayed or undelayed. Component 2 after repair is “as good as new” while Component 1 after repair is not, but Component 1 has priority in use. Under these assumptions, using a geometric process, we consider a replacement policy N based on the failure number of Component 1. An optimal replacement policy N* is determined by minimizing the average cost rate C(N) of the system. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

An optimal age-replacement policy for a simple repairable system with delayed repair

In this article, a simple repairable system (i.e., a repairable system consisting of one component and one repairman) with delayed repair is studied. Assume that the system after repair is not “as good as new”, and the degeneration of the system is stochastic. Under these assumptions, using the geometric process repair model, we consider a replacement policy T based on system age under which the system is replaced when the system age reaches T. Our problem is to determine an optimal replacement policy T*, such that the average cost rate (i.e., the long-run average cost per unit time) of the system is minimized. The explicit expression of the average cost rate is derived, the corresponding optimal replacement policy T* can be determined by minimizing the average cost rate of the system. Finally, a numerical example is given to illustrate some theoretical results and the model's applicability.     

On a discrete interaction risk model with delayed claims and stochastic incomes under random discount rates

In this paper, we study a discrete interaction risk model with delayed claims and stochastic incomes in the framework of the compound binomial model. A generalized Gerber-Shiu discounted penalty function is proposed to analyse this risk model in which the interest rates follow a Markov chain with finite state space. We derive an explicit expression for the generating function of this Gerber-Shiu discounted penalty function. Furthermore, we derive a recursive formula and a defective renewal equation for the original Gerber-Shiu discounted penalty function. As an application, the joint distributions of the surplus one period prior to ruin and the deficit at ruin, as well as the probabilities of ruin are obtained. Finally, some numerical illustrations from a specific example are also given.     

Simultaneous prediction intervals for multiple comparisons with a standard

k normal populations having common variance are used to construct two-sided and one-sided simultaneous prediction intervals for the differences between the future means of independent random sample from each of these populations compared to a standard. These prediction intervals are particularly useful if one has sampled the performance of several products and wishes to simultaneously predict the differences between future sample mean performance of these products and a standard with a predetermined joint probability. Methods on sample size determination are also given. The procedures are illustrated with a numerical example. Received: February 25, 2000; revised version: February 6, 2001     

Estimating the exponential reliability function for a system in series with type II censored data

The problem of estimating the one parameter exponential reliability function for a system composed of l componentes in series is considered. Under the type II censoring scheme, the Bayes nature of the minimum variance unbiased estimator is demonstrated and the admissibility of related generalized Bayes estimators is established. For the one component case, the best unbiased estimator is admissible.     

D- and V-optimal population designs for the quadratic regression model with a random intercept term

In this paper D- and V-optimal population designs for the quadratic regression model with a random intercept term and with values of the explanatory variable taken from a set of equally spaced, non-repeated time points are considered. D-optimal population designs based on single-point individual designs were readily found but the derivation of explicit expressions for designs based on two-point individual designs was not straightforward and was complicated by the fact that the designs now depend on ratio of the variance components. Further algebraic results pertaining to d-point D-optimal population designs where d≥3 and to V-optimal population designs proved elusive. The requisite designs can be calculated by careful programming and this is illustrated by means of a simple example.     

Copula-based reliability analysis for a parallel system with a cold standby

The traditional reliability models cannot well reflect the effect of performance dependence of subsystems on the reliability of system, and neglect the problems of initial reliability and standby redundancy. In this paper, the reliability of a parallel system with active multicomponents and a single cold-standby unit has been investigated. The simultaneously working components are dependent and the dependence is expressed by a copula function. Based on the theories of conditional probability, the explicit expressions for the reliability and the MTTF of the system, in terms of the copula function and marginal lifetime distributions, are obtained. Let the copula function be the FGM copula and the marginal lifetime distribution be exponential distribution, a system with two parallel dependent units and a single cold-standby unit is taken as an example. The effect of different degrees of dependence among components on system reliability is analyzed, and the system reliability can be expressed as the linear combination of exponential reliability functions with different failure rates. For investigating how the degree of dependence affects the mean lifetime, furthermore, the parallel system with a single cold standby, comprising different number of active components, is also presented. The effectiveness of the modeling method is verified, and the method presented provides a theoretical basis for reliability design of engineering systems and physics of failure.