Optimal block sequences for blocked fractional factorial split-plot designs

It is known that for blocked 2^n-k$2^{n-k}$ designs a judicious sequencing of blocks may allow one to obtain early and insightful results regarding influential parameters in the experiment. Such findings may justify the early termination of the experiment thereby producing cost and time savings. This paper introduces an approach for selecting the optimal sequence of blocks for regular two-level blocked fractional factorial split-plot screening experiments. An optimality criterion is developed so as to give priority to the early estimation of low-order factorial effects. This criterion is then applied to the minimum aberration blocked fractional factorial split-plot designs tabled in McLeod and Brewster [2004. The design of blocked fractional factorial split-plot experiments. Technometrics 46, 135–146]. We provide a catalog of optimal block sequences for 16 and 32-run minimum aberration blocked fractional factorial split-plot designs run in either 4 or 8 blocks.     

Minimum aberration blocking schemes for two- and three-level fractional factorial designs

The concept of minimum aberration has been extended to choose blocked fractional factorial designs (FFDs). The minimum aberration criterion ranks blocked FFDs according to their treatment and block wordlength patterns, which are often obtained by counting words in the treatment defining contrast subgroups and alias sets. When the number of factors is large, there are a huge number of words to be counted, causing some difficulties in computation. Based on coding theory, the concept of minimum moment aberration, proposed by Xu [Statist. Sinica, 13 (2003) 691–708] for unblocked FFDs, is extended to blocked FFDs. A method is then proposed for constructing minimum aberration blocked FFDs without using defining contrast subgroups and alias sets. Minimum aberration blocked FFDs for all 32 runs, 64 runs up to 32 factors, and all 81 runs are given with respect to three combined wordlength patterns.     

Theory of optimal blocking of nonregular factorial designs

The authors introduce the notion of split generalized wordlength pattern (GWP), i.e., treatment GWP and block GWP, for a blocked nonregular factorial design. They generalize the minimum aberration criterion to suit this type of design. Connections between factorial design theory and coding theory allow them to obtain combinatorial identities that govern the relationship between the split GWP of a blocked factorial design and that of its blocked consulting design. These identities work for regular and nonregular designs. Furthermore, the authors establish general rules for identifying generalized minimum aberration (GMA) blocked designs through their blocked consulting designs. Finally they tabulate and compare some GMA blocked designs from Hall's orthogonal array OA(16,2¹5,2) of type III.     

Creating catalogues of two-level nonregular fractional factorial designs based on the criteria of generalized aberration

We consider the problem of constructing good two-level nonregular fractional factorial designs. The criteria of minimum G and G₂ aberration are used to rank designs. A general design structure is utilized to provide a solution to this practical, yet challenging, problem. With the help of this design structure, we develop an efficient algorithm for obtaining a collection of good designs based on the aforementioned two criteria. Finally, we present some results for designs of 32 and 40 runs obtained from applying this algorithmic approach.     

Optimal fractional factorial designs and their construction

Optimal symmetrical fractional factorial designs with n$n$ runs and m$m$ factors of s$s$ levels each are constructed. We consider only designs such that no two factors are aliases. The minimum moment aberration criterion proposed by Xu (2003) is used to judge the optimality of the designs. The minimum moment aberration criterion is equivalent to the popular generalized minimum aberration criterion proposed by Xu and Wu (2001), but the minimum moment criterion is simpler to formulate and employ computationally. Some optimal designs are constructed by using generalized Hadamard matrices.     

Invariance of generalized wordlength patterns

The generalized wordlength pattern (GWLP) introduced by Xu and Wu [2001. Generalized minimum aberration for asymmetrical fractional factorial designs. Ann. Statist. 29, 1066–1077] for an arbitrary fractional factorial design allows one to extend the use of the minimum aberration criterion to such designs. Ai and Zhang [2004. Projection justification of generalized minimum aberration for asymmetrical fractional factorial designs. Metrika 60, 279–285] defined the J$J$-characteristics of a design and showed that they uniquely determine the design. While both the GWLP and the J$J$-characteristics require indexing the levels of each factor by a cyclic group, we see that the definitions carry over with appropriate changes if instead one uses an arbitrary abelian group. This means that the original definitions rest on an arbitrary choice of group structure. We show that the GWLP of a design is independent of this choice, but that the J$J$-characteristics are not. We briefly discuss some implications of these results.     

(M,S)-optimality in selecting factorial designs

Use of the (M,S) criterion to select and classify factorial designs is proposed and studied. The criterion is easy to deal with computationally and it is independent of the choice of treatment contrasts. It can be applied to two-level designs as well as multi-level symmetrical and asymmetrical designs. An important connection between the (M,S) and minimum aberration criteria is derived for regular fractional factorial designs. Relations between the (M,S) criterion and generalized minimum aberration criteria on nonregular designs are also discussed. The (M,S) criterion is then applied to study the projective properties of some nonregular designs.     

Optimal blocking and foldover plans for nonregular two-level designs

This paper discusses the issue of choosing optimal designs when both blocking and foldover techniques are simultaneously employed to nonregular two-level fractional factorial designs. By using the indicator function, the treatment and block generalized wordlength patterns of the combined blocked design under a general foldover plan are defined. Some general properties of combined block designs are also obtained. Our results extend the findings of Ai et al. (2010) from regular designs to nonregular designs. Based on these theoretical results, a catalog of optimal blocking and foldover plans in terms of the generalized aberration criterion for nonregular initial design with 12, 16 and 20 runs is tabulated, respectively.     

On the use of partial confounding for the construction of alternative regular two-level blocked fractional factorial designs

In this paper, we consider experimental situations in which a regular fractional factorial design is to be used to study the effects of m two-level factors using n=2^m−k experimental units arranged in 2^p blocks of size 2^m−k−p. In such situations, two-factor interactions are often confounded with blocks and complete information is lost on these two-factor interactions. Here we consider the use of the foldover technique in conjunction with combining designs having different blocking schemes to produce alternative partially confounded blocked fractional factorial designs that have more estimable two-factor interactions or a higher estimation capacity or both than their traditional counterparts.     

Bayesian optimal blocking of factorial designs

The presence of block effects makes the optimal selection of fractional factorial designs a difficult task. The existing frequentist methods try to combine treatment and block wordlength patterns and apply minimum aberration criterion to find the optimal design. However, ambiguities exist in combining the two wordlength patterns and therefore, the optimality of such designs can be challenged. Here we propose a Bayesian approach to overcome this problem. The main technique is to postulate a model and a prior distribution to satisfy the common assumptions in blocking and then, to develop an optimal design criterion for the efficient estimation of treatment effects. We apply our method to develop regular, nonregular, and mixed-level blocked designs. Several examples are presented to illustrate the advantages of the proposed method.     

Minimum aberration and model robustness for two-level fractional factorial designs

The performance of minimum aberration two-level fractional factorial designs is studied under two criteria of model robustness. Simple sufficient conditions for a design to dominate another design with respect to each of these two criteria are derived. It is also shown that a minimum aberration design of resolution III or higher maximizes the number of two-factor interactions which are not aliases of main effects and, subject to that condition, minimizes the sum of squares of the sizes of alias sets of two-factor interactions. This roughly says that minimum aberration designs tend to make the sizes of the alias sets very uniform. It follows that minimum aberration is a good surrogate for the two criteria of model robustness that are studied here. Examples are given to show that minimum aberration designs are indeed highly efficient.     

A note on the selection of optimal foldover plans for 16- and 32-run fractional factorial designs

The minimum aberration criterion has been advocated for ranking foldovers of 2^k−p$2^{k-p}$ fractional factorial designs (Li and Lin, 2003); however, a minimum aberration design may not maximize the number of clear low-order effects. We propose using foldover plans that sequentially maximize the number of clear low-order effects in the combined (initial plus foldover) design and investigate the extent to which these foldover plans differ from those that are optimal under the minimum aberration criterion. A small catalog is provided to summarize the results.     

A simple method to obtain minimum aberration split-plot designs

ABSTRACT

Split-plot designs have been utilized in factorial experiments with some factors applied to larger units and others to smaller units. Such designs with low aberration are preferred when the experimental size and the number of factors considered in both whole plot and subplot are determined. The minimum aberration split-plot designs can be obtained using either computer algorithms or the exhausted search. In this article, we propose a simple, easy-to-operate approach by using two ordered sequences of columns from two orthogonal arrays in obtaining minimum aberration split-plot designs for experiments of sizes 16 and 32.     

Analytic connections between a double design and its original design in terms of different optimality criteria

In recent years, there has been increasing interest in the study of double designs. Various popular optimality criteria have been proposed from different principles for design construction and comparison, such as E(s²), generalized minimum aberration (GMA), minimum moment aberration (MMA), and minimum projection uniformity (MPU). In this article, these criteria are reviewed, and analytic connections between a double design and its original design in terms of these criteria are investigated. These connections are suitable for general original two-level factorial design, whether regular or non regular. In addition, these results provide strong insight into the relationship between double design and original design from different viewpoints.     

Reverse Foldovers for Blocked 2 m−k Fractional Factorial Designs

Two-level regular fractional factorial designs are often used in industry as screening designs to help identify early on in an experimental process those experimental or system variables which have significant effects on the process being studied. When the experimental material to be used in the experiment is heterogenous or the experiment must be performed over several well-defined time periods, blocking is often used as a means to improve experimental efficiency by removing the possible effects of heterogenous experimental material or possible time period effects. In a recent article, Li and Jacroux (2007 Li , F. , Jacroux , M. (2007). Optimal foldover plans for blocked 2 ^m?k fractional factorial designs. J. Statsist. Plann. Infer 137:2434–2452. [Google Scholar]) suggested a strategy for constructing optimal follow-up designs for blocked fractional factorial designs using the well-known foldover technique in conjunction with several optimality criteria. In this article, we consider the reverse foldover problem for blocked fractional factorial designs. In particular, given a 2^(m+p)?(p+k) blocked fractional factorial design D, we derive simple sufficient conditions which can be used to determine if there exists a 2^{(m+p?1)?(p?1+k+1)} initial fractional factorial design d which yields D as a foldover combined design as well how to generate all such d. Such information is useful in developing an overall experimental strategy in situations where an experimenter wants an overall blocked fractional factorial design with “desirable” properties but also wants the option of analyzing the observed data at the halfway mark to determine if the significant experimental variables are obvious (and the experiment can be terminated) or if a different path of experimentation should be taken from that initially planned.     

Some Results on Fractional Factorial Split-Plot Designs with Multi-Level Factors

Fractional factorial split-plot (FFSP) designs have received much attention in recent years. In this article, the matrix representation for FFSP designs with multi-level factors is first developed, which is an extension of the one proposed by Bingham and Sitter (1999b Bingham , D. , Sitter , R. R. ( 1999b ). Some theoretical results for fractional factorial split-plot designs . Ann. Statist. 27 : 1240 – 1255 . [Google Scholar]) for the two-level case. Based on this representation, periodicity results of maximum resolution and minimum aberration for such designs are derived. Differences between FFSP designs with multi-level factors and those with two-level factors are highlighted.     

The A-optimal non-saturated weighing designs for n = 15 observations

The problem of constructing A-optimal weighing and first order fractional factorial designs for n ≡ 3 mod 4 observations is considered. The non-existence of the weighing design matrices for n = 15 observations and k = 13, 14 factors, for which the corresponding information matrices have inverses with minimum trace, is proved. These designs are the first non-saturated cases (k < n) in which the unattainability of Sathe and Shenoy's (1989) lower bound on A-optimality is shown. Using an algorithm proposed in Farmakis (1991) we construct 15 × k (+1, −1)-matrices for k = 13, 14 and we prove their A-optimality using the improved (higher) lower bounds on A-optimality established by Chadjiconstantinidis and Kounias (1994). Also the A-optimal designs for n = 15, k ⩽ 12 are given.     

Minimum aberration blocking of regular mixed factorial designs

It is known by Zhang and Park (J. Statist. Plann. Inference 91 (2000) 107) that there are no minimum aberration (MA) designs with respect to both treatments and blocks for blocked regular mixed-level factorial designs. So it should be compromised between the block wordlength pattern and treatment wordlength pattern. Two methods are considered in this article. The first is MA blocking scheme of an MA design. The other is to combine the components of the two wordlength pattern vectors into one combined wordlength pattern according to the modified hierarchical assumptions and an appropriate ordering of the numbers of alias or confounding relations. The relationship between the two types of optimal blocked designs is investigated. A complete catalogue of optimal blocked regular mixed factorial designs of the above two types with 16 or 32 runs is given.     

Uniformity in factorial designs with mixed levels

The uniformity can be utilized as a measure for comparing factorial designs. Fang and Mukerjee (Biometrika 87 (2000) 193–198) and Fang et al. (in: K.T. Fang, F.J. Hickernell, H. Niederreiter (Eds.), Monte Carlo and Quasi-Monte Carlo Methods 2000, Springer, Berlin, 2002) found links among uniformity in terms of some non-uniformity measures, orthogonality and aberration for regular symmetric factorials. In this paper we extend their results to asymmetric factorials by considering a so-called wrap-around L₂-discrepancy to evaluate the uniformity of factorials. Furthermore, a lower bound of wrap-around L₂-discrepancy is obtained for asymmetric factorials and two new ways of construction of factorial designs with mixed levels are proposed.     

Minimum Aberration Two-Level Fractional Factorial Split-Plot Designs with Hard to Change Factors

In this article we will consider industrial experiments in which some experimental factors have hard to change levels and others have levels which are easy to change. In such situations, fractional factorial split plot designs are often used where the hard to change factors are included as a subset of the whole plot factors and the easy to change factors make up the subplot factors. Here we consider the problem of finding two-level split plot designs which have minimum aberration among those designs which also minimize the number of level changes for the hard to change factors.