Designing a multiple state repetitive group sampling plan based on the coefficient of variation

A multiple state repetitive group sampling (MSRGS) plan is developed on the basis of the coefficient of variation (CV) of the quality characteristic which follows a normal distribution with unknown mean and variance. The optimal plan parameters of the proposed plan are solved by a nonlinear optimization model, which satisfies the given producer's risk and consumer's risk at the same time and minimizes the average sample number required for inspection. The advantages of the proposed MSRGS plan over the existing sampling plans are discussed. Finally an example is given to illustrate the proposed plan.     

Optimal Designing of Variables Sampling Plan for Resubmitted Lots

This article proposes a variables sampling plan that can be applied for sampling inspection of resubmitted lots when the quality characteristic of interest follows the normal distribution. Resubmission of lots for inspection is allowed in some situations where the original inspection results are suspected or when the supplier or producer is allowed to opt for resampling as per the provisions of the contract, etc. The advantages of this proposed variables sampling plan over the existing single sampling variables plan are discussed. Tables are also constructed for the selection of optimal parameters of known and unknown standard deviation variables resampling scheme for specified two points on the operating characteristic curve, namely, the acceptable quality level and the limiting quality level along with the producer and consumer's risks. The optimization problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve.     

Designing of a mixed-chain sampling plan based on the process capability index with chain sampling as the attributes plan

In this article, we propose a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest having double specification limits and follows the normal distribution with unknown mean and variance. In the proposed mixed plan, the chain sampling inspection plan is used for the inspection of attribute quality characteristics. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications by formulating the problem as a non linear programming in which the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Design and Construction of a Variables Repetitive Group Sampling Plan for Unilateral Specification Limit

This paper attempts to develop a repetitive group sampling (RGS) plan by variables inspection for controlling the process fraction defective or the number of nonconformities when the quality characteristic follows a normal distribution and has only the lower or upper specification limit. The proposed sampling plan is derived by the exact sampling distribution rather than the approximation approach. The plan parameters are solved by a nonlinear optimization model which minimizes the average sample number required for inspection and fulfills the classical two-point conditions on the operating characteristic (OC) curve. The efficiency of the proposed variables RGS is examined and also compared with the existing variables single sampling plan in terms of the sample size required for inspection. The results indicate that the proposed variables RGS plan could significantly reduce samples required for inspection compared to the traditional variables single sampling plan.     

Double and group acceptance sampling plan for truncated life test based on inverse log-logistic distribution

This paper introduces a double and group acceptance sampling plans based on time truncated lifetimes when the lifetime of an item follows the inverse log-logistic (ILL) distribution with known shape parameter. The operating characteristic function and average sample number (ASN) values of the double acceptance sampling inspection plan are provided. The values of the minimum number of groups and operating characteristic function for various quality levels are obtained for a group acceptance sampling inspection plan. A comparative study between single acceptance sampling inspection plan and double acceptance sampling inspection plan is carried out in terms of sample size. One simulated example and four real-life examples are discussed to show the applicability of the proposed double and group acceptance sampling inspection plans for ILL distributed quality parameters.     

A new policy for designing acceptance sampling plan based on Bayesian inference in the presence of inspection errors

The purpose of this article is to present a new policy for designing an acceptance sampling plan based on the minimum proportion of the lot that should be inspected in the presence of inspection errors. It is assumed that inspection is not perfect and every defective item cannot be detected with complete certainty. The Bayesian method is used for obtaining the probability distribution function of the number of defective items in the lot. To design this model, two constraints of producer risk and consumer risk are considered during the inspection process by using two specified points on operating characteristic curve. In order to illustrate the application of the proposed model, an example is presented. In addition, a sensitivity analysis is performed to analyze the model performance under different scenarios of process parameters and the results are elaborated. Finally, the efficiency of the proposed model is compared with the sampling method of Spencer and Kevan de Lopez (2017) at the same conditions.     

Predictive design of single sampling attribute plans

The design of a sampling inspection plan is usually based on the properties of the operating characteristic curve. This approach ensures that the plan has adequate power to discriminate a lot of acceptable quality from a lot rejectable quality. However, the designed plan need not necessarily have adequate predictive power when the sentenced lot is re-inspected using the same sampling plan. The paper introduces a new design approach for the single sampling attributes plan ensuring the decision of acceptance or rejection is consistent for both current and any future inspection of the lot. The proposed design controls the risks of a future sample leading to a contradictory decision of acceptance or rejection of the lot. An increase in sample size is required to achieve the required predictive power if the true lot quality fails to be at very low fraction non-conforming levels. A Bayesian analysis is also provided.     

A variables repetitive group sampling plan under failure-censored reliability tests for Weibull distribution

We propose a variables repetitive group sampling plan under type-II or failure-censored life testing when the lifetime of a part follows a Weibull distribution with a known shape parameter. The acceptance criteria do not involve unknown scale parameter differently from the existing plans. To determine the design parameters of the proposed plan, the usual approach of using two points on the operating characteristic curve is adopted and an optimization problem is formulated so as to minimize the average number of failures observed. Tables for design parameters are constructed when the quality of parts is represented by the unreliability or the ratio of the mean lifetime to the specified life. It is found that the proposed sampling plan can reduce the sample size significantly than do the single sampling plan.     

Optimal designing of a new mixed variable lot-size chain sampling plan based on the process capability index

In this paper, a new mixed sampling plan based on the process capability index (PCI) C_pk is proposed and the resultant plan is called mixed variable lot-size chain sampling plan (ChSP). The proposed mixed plan comprises of both attribute and variables inspections. The variable lot-size sampling plan can be used for inspection of attribute quality characteristics and for the inspection of measurable quality characteristics, the variables ChSP based on PCI will be used. We have considered both symmetric and asymmetric fraction non conforming cases for the variables ChSP. Tables are developed for determining the optimal parameters of the proposed mixed plan based on two points on the operating characteristic (OC) approach. In order to construct the tables, the problem is formulated as a non linear programming where the average sample number function is considered as an objective function to be minimized and the lot acceptance probabilities at acceptable quality level and limiting quality level under the OC curve are considered as constraints. The practical implementation of the proposed mixed sampling plan is explained with an illustrative real time example. Advantages of the proposed sampling plan are also discussed in terms of comparison with other existing sampling plans.     

A new sampling plan under the exponential distribution

This article considers a sampling plan when the quality characteristic follows the exponential distribution. We provide the exact approach and propose an approximated approach. In the proposed approximation, a new statistic combined with a Weibull transformation is used for the normal approximation. The plan parameters are obtained through the two-point approach at the acceptable quality level (AQL) and the limiting quality level (LQL). The tables for plan parameters are reported according to various values of the AQL and the LQL when the producer's and the consumer's risks are given. A real example is given to illustrate the proposed approximation approach.     

A mixed double sampling plan based on Cpk

Abstract

Acceptance sampling plans are quality tools for the manufacturer and the customer. The ultimate result of reduction of nonconforming items will increase the profit of the manufacturer and enhance the satisfaction of the consumer. In this article, a mixed double sampling plan is proposed in which the attribute double sampling inspection is used in the first stage and a variables sampling plan based on the process capability index C_pk is used in the second stage. The optimal parameters are determined so that the producer’s and the consumer’s risks are to be satisfied with minimum average sample number. The optimal parameters of the proposed plan are estimated using different plan settings using two points on the operating characteristic curve approach. In designing the proposed mixed double sampling plan, we consider the symmetric and asymmetric nonconforming cases under variables inspection. The efficiency of the proposed plan is discussed and compared with the existing sampling plans. Tables are constructed for easy selection of the optimal plan parameters and an industrial example is also included for implementation of the proposed plan.     

Economic design of quick switching sampling system for resubmitted lots

This paper proposes a quick switching sampling system for the inspection of attributes quality characteristics for resubmitted lots. The optimal parameters for both fraction non conforming items and fraction non conformities of the proposed sampling system are determined using an optimization procedure so that producer’s risk and consumer’s risk are simultaneously satisfied. Tables are also constructed for the selection of parameters for specified AQL and LQL. The advantage of the proposed plan over the existing plan is discussed and illustrate. An economic design of the proposed sampling system is also discussed and shown that the proposed sampling system has minimum total cost and average total inspection compared to other existing sampling plans.     

Two-Stage Variables Acceptance Sampling Plans Using Process Loss Functions

In this article, a variable two-stage acceptance sampling plan is developed when the quality characteristic is evaluated through a process loss function. The plan parameters of the proposed plan are determined by using the two-point approach and tabulated according to various quality levels. Two cases are discussed when the process mean lies at the target value and when it does not, respectively. Extensive tables are provided for both cases and the results are explained with examples. The advantage of the proposed plan is compared with the existing variable single acceptance sampling plan using the process loss function.     

Developing a variables two-plan sampling system for product acceptance determination

In this paper, a variables tightened-normal-tightened (TNT) two-plan sampling system based on the widely used capability index C_pk is developed for product acceptance determination when the quality characteristic of products has two-sided specification limits and follows a normal distribution. The operating procedure and operating characteristic (OC) function of the variables TNT two-plan sampling system, and the conditions for solving plan parameters are provided. The behavior of OC curves for the variables TNT sampling system under various parameters is also studied, and compared with the variables single tightened inspection plan and single normal inspection plan.     

A new mixed chain sampling plan based on the process capability index for product acceptance

This article proposes a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest follows the normal distribution with unknown mean and variance. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications. In order to construct the tables, the problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Optimal design of repetitive group sampling plans for Weibull and gamma distributions with applications and comparison to the Birnbaum–Saunders distribution

In this paper, we propose a multiple deferred state repetitive group sampling plan which is a new sampling plan developed by incorporating the features of both multiple deferred state sampling plan and repetitive group sampling plan, for assuring Weibull or gamma distributed mean life of the products. The quality of the product is represented by the ratio of true mean life and specified mean life of the products. Two points on the operating characteristic curve approach is used to determine the optimal parameters of the proposed plan. The plan parameters are determined by formulating an optimization problem for various combinations of producer's risk and consumer's risk for both distributions. The sensitivity analysis of the proposed plan is discussed. The implementation of the proposed plan is explained using real-life data and simulated data. The proposed plan under Weibull distribution is compared with the existing sampling plans. The average sample number (ASN) of the proposed plan and failure probability of the product are obtained under Weibull, gamma and Birnbaum–Saunders distributions for a specified value of shape parameter and compared with each other. In addition, a comparative study is made between the ASN of the proposed plan under Weibull and gamma distributions.     

A flexible sampling scheme for variables inspection with loss consideration

This article develops a variables sampling scheme for resubmitted lots by incorporating the concept of Taguchi loss function. The probability of lot acceptance is derived based on the exact sampling distribution and two-point condition on operating characteristic curve is used to determine the plan parameters that meet both the producer's and consumer's quality and risk requirements. Moreover, the performance of the proposed variables resubmitted sampling plan is investigated and compared with the classical variables single sampling plan. The results indicate that the developed resubmitted sampling plan can provide the same protection with less inspection when the submitted lot is good enough. Tables of the plan parameters under various conditions are provided and the use of the proposed plan is also illustrated with an example.     

Economic design of quick switching sampling system for assuring Weibull distributed mean life

In this paper, we propose the quick switching sampling system for assuring mean life of a product under time truncated life test where the lifetime of the product follows the Weibull distribution and the mean life is considered as the quality of the product. The optimal parameters of the proposed system are determined using two points on the operating characteristic curve approach for various combinations of consumer's risk and ratio of true mean life time and specified life time. Tables are constructed to determine the optimal parameters for specified acceptable quality level and limiting quality level along with the corresponding probabilities of acceptance. The proposed system is compared with other existing sampling plans under Weibull lifetime model. In addition, an economical design of the proposed system is also discussed.     

Modified tightened two-level continuous sampling plans

In this paper, a modification is proposed on the tightened two-level continuous sampling plan. The tightened two-level plan is one of the three tightened multi-level continuous sampling plans of Derman et al. (1957) with two sampling levels. A modified tightened two-level continuous sampling plan is considered, for which the rules concerning partial inspection depend, in part, on the length of time it takes to decide that the process quality is good enough that 100% inspection may be suspended (e.g. the time required to find i consecutive items free of defects). Using a Markov chain model, expressions for the performance measures of the modified MLP-T-2 plan are derived. The modified MLP-T-2 plan is shown to be identical to the MLP-T-2 plan. Tables are also presented for the selection of the modified MLP-T-2 plan when the AQL or LQL and AOQL are specified.