A Multivariate Synthetic Control Chart for Monitoring Process Mean Vector

In this article, a multivariate synthetic control chart is developed for monitoring the mean vector of a normally distributed process. The proposed chart is a combination of the Hotelling's T ² chart and Conforming Run Length chart. The operation, design, and performance of the chart are described. Average run length comparisons between some other existing control charts and the synthetic T ² chart are presented. They indicate that the synthetic T ² chart outperforms Hotelling's T ² chart and T ² chart with supplementary runs rules.     

Adaptive Hotelling's T 2 Control Charts with Run Rules

This study investigates the statistical properties of the adaptive Hotelling's T ² charts with run rules in which the sample size and sampling interval are allowed to vary according on the current and past sampling points. The adaptive charts include variable sample size (VSS), variable sampling interval (VSI), and variable sample size and sampling interval (VSSI) charts. The adaptive Hotelling's T ² charts with run rules are compared with the fixed sampling rate Hotelling's T ² chart with run rules. The numerical results show that the VSS, VSI, and VSSI features improve the performance of the Hotelling's T ² chart with run rules.     

Bootstrap-Based T 2 Multivariate Control Charts

Control charts have been used effectively for years to monitor processes and detect abnormal behaviors. However, most control charts require a specific distribution to establish their control limits. The bootstrap method is a nonparametric technique that does not rely on the assumption of a parametric distribution of the observed data. Although the bootstrap technique has been used to develop univariate control charts to monitor a single process, no effort has been made to integrate the effectiveness of the bootstrap technique with multivariate control charts. In the present study, we propose a bootstrap-based multivariate T ² control chart that can efficiently monitor a process when the distribution of observed data is nonnormal or unknown. A simulation study was conducted to evaluate the performance of the proposed control chart and compare it with a traditional Hotelling's T ² control chart and the kernel density estimation (KDE)-based T ² control chart. The results showed that the proposed chart performed better than the traditional T ² control chart and performed comparably with the KDE-based T ² control chart. Furthermore, we present a case study to demonstrate the applicability of the proposed control chart to real situations.     

New robust estimators for detecting non-random patterns in multivariate control charts: a simulation approach

In the past decade, different robust estimators have been proposed by several researchers to improve the ability to detect non-random patterns such as trend, process mean shift, and outliers in multivariate control charts. However, the use of the sample mean vector and the mean square successive difference matrix in the T ² control chart is sensitive in detecting process mean shift or trend but less sensitive in detecting outliers. On the other hand, the minimum volume ellipsoid (MVE) estimators in the T ² control chart are sensitive in detecting multiple outliers but less sensitive in detecting trend or process mean shift. Therefore, new robust estimators using both merits of the mean square successive difference matrix and the MVE estimators are developed to modify Hotelling's T ² control chart. To compare the detection performance among various control charts, a simulation approach for establishing control limits and calculating signal probabilities is provided as well. Our simulation results show that a multivariate control chart using the new robust estimators can achieve a well-balanced sensitivity in detecting the above-mentioned non-random patterns. Finally, three numerical examples further demonstrate the usefulness of our new robust estimators.     

THE CONTROL CHART FOR INDIVIDUAL OBSERVATIONS FROM A MULTIVARIATE NON-NORMAL DISTRIBUTION

The Hotelling's T²statistic has been used in constructing a multivariate control chart for individual observations. In Phase II operations, the distribution of the T²statistic is related to the F distribution provided the underlying population is multivariate normal. Thus, the upper control limit (UCL) is proportional to a percentile of the F distribution. However, if the process data show sufficient evidence of a marked departure from multivariate normality, the UCL based on the F distribution may be very inaccurate. In such situations, it will usually be helpful to determine the UCL based on the percentile of the estimated distribution for T². In this paper, we use a kernel smoothing technique to estimate the distribution of the T²statistic as well as of the UCL of the T²chart, when the process data are taken from a multivariate non-normal distribution. Through simulations, we examine the sample size requirement and the in-control average run length of the T²control chart for sample observations taken from a multivariate exponential distribution. The paper focuses on the Phase II situation with individual observations.     

Integration of classification algorithms and control chart techniques for monitoring multivariate processes

We propose new multivariate control charts that can effectively deal with massive amounts of complex data through their integration with classification algorithms. We call the proposed control chart the ‘Probability of Class (PoC) chart’ because the values of PoC, obtained from classification algorithms, are used as monitoring statistics. The control limits of PoC charts are established and adjusted by the bootstrap method. Experimental results with simulated and real data showed that PoC charts outperform Hotelling's T ² control charts. Further, a simulation study revealed that a small proportion of out-of-control observations are sufficient for PoC charts to achieve the desired performance.     

Economic and economic statistical design of T 2 control chart with two adaptive sample sizes

The Hotelling's T ² control chart, a direct analogue of the univariate Shewhart X¯ chart, is perhaps the most commonly used tool in industry for simultaneous monitoring of several quality characteristics. Recent studies have shown that using variable sampling size (VSS) schemes results in charts with more statistical power when detecting small to moderate shifts in the process mean vector. In this paper, we build a cost model of a VSS T ² control chart for the economic and economic statistical design using the general model of Lorenzen and Vance [The economic design of control charts: A unified approach, Technometrics 28 (1986), pp. 3–11]. We optimize this model using a genetic algorithm approach. We also study the effects of the costs and operating parameters on the VSS T ² parameters, and show, through an example, the advantage of economic design over statistical design for VSS T ² charts, and measure the economic advantage of VSS sampling versus fixed sample size sampling.     

Hayter and Tsui's test with double sampling for the vector mean of multivariate normal population

Abstract

In this paper, we introduce a version of Hayter and Tsui's statistical test with double sampling for the vector mean of a population under multivariate normal assumption. A study showed that this new test was more or as efficient than the well-known Hotelling's T² with double sampling. Some nice features of Hayter and Tsui's test are its simplicity of implementation and its capability of identifying the errant variables when the null hypothesis is rejected. Taking that into consideration, a new control chart called HTDS is also introduced as a tool to monitor multivariate process vector mean when using double sampling.     

A statistically adaptive sampling policy to the Hotelling's T2 control chart: Markov chain approach

ABSTRACT

We present an alternative sampling scheme for the Hotelling's T² control chart with variable parameters (VP T²) which allows the sampling interval h, the sample size n, and control limit k to vary between minimum and maximum values while keeping the warning line fixed over time. Our method uses only one measurement scale to overcome the difficulties of using two scales in practice. Later, we demonstrate the merits of the method in terms of its performance in detecting small-to-moderate shifts and its ease of application.     

Sensitivity Analyses of the Economic and Economic Statistical Designs of the Multivariate Synthetic T2 Chart

This article performs a sensitivity analyses of the synthetic T² chart using fractional factorial design, which integrates the interaction effects. We are interested in the effects of the input parameters on the optimal cost, chart's parameters, and average run lengths. We also look at the input parameters responsible for the increase in cost and improvement in statistical performance under statistical constraints, and investigate how the input parameters influence the binding effect of the statistical constraints. The sensitivity analyses of the synthetic T² chart are compared with that of the Hotelling's T² chart, and parameters responsible for the cost advantage of the synthetic T² chart are identified.     

The Design and Performance of the Multivariate Synthetic-T 2 Control Chart

One of the objectives of research in statistical process control is to obtain control charts that show few false alarms but, at the same time, are able to detect quickly the shifts in the distribution of the quality variables employed to monitor a productive process. In this article, the synthetic-T ² control chart is developed, which consists of the simultaneous use of a CRL chart and a Hotelling's T ² control chart. The ARL is calculated employing Markov chains for steady and zero-state scenarios. A procedure of optimization has been developed to obtain the optimum parameters of the synthetic-T ², for zero and steady cases, given the values of in-control ARL and magnitude of shift which needs to be detected rapidly. A comparison between (standard T ², MEWMA, T ² with variable sample size, and T ² with double sampling) charts reveals that the synthetic-T ² chart always performs better than the standard T ² chart. The comparison with the remaining charts demonstrate in which cases the performance of this new chart makes it interesting to employ in real applications.     

Misspecified T2 tests. i. location and scale

Properties of Hotelling's (1931) T ² are studied under model misspecification in the model for a multivariate experiment. Stochastic bounds on T ² and further properties of the T ² test are studied under misspecified location and scale. The bounds are evaluated numerically in selected cases.     

Identification of out of control quality characteristics in a multivariate manufacturing environment

There are many instances in which the quality of a product or constancy of a process is determined by the joint levels of several attributes or properties. During the conduct of such a process or the production of such a product, one wishes to detect as quickly as possible any departure from a satisfactory state, while at the same time identifying which attributes are responsible for the deviation. In most cases of practical interest, however, there exist correlations among the several properties of interest; this makes it advisable to monitor certain aggregate characteristics of the process, rather than observing its various components separately. When the mean vector of the quality attributes is the major concern, this aggregate monitoring function is most commonly implemented via a T ² chart. The dependencies among attributes, however, complicate the determination of which are responsible when a deviation occurs. This paper presents an approach to help identify aberrant variables when Shewhart type multivariate control charts based on Hotelling's T ² are in use.     

A Multivariate Synthetic Control Chart for Monitoring the Process Mean Vector of Skewed Populations Using Weighted Standard Deviations

This article proposes a multivariate synthetic control chart for skewed populations based on the weighted standard deviation method. The proposed chart incorporates the weighted standard deviation method into the standard multivariate synthetic control chart. The standard multivariate synthetic chart consists of the Hotelling's T ² chart and the conforming run length chart. The weighted standard deviation method adjusts the variance–covariance matrix of the quality characteristics and approximates the probability density function using several multivariate normal distributions. The proposed chart reduces to the standard multivariate synthetic chart when the underlying distribution is symmetric. In general, the simulation results show that the proposed chart performs better than the existing multivariate charts for skewed populations and the standard T ² chart, in terms of false alarm rates as well as moderate and large mean shift detection rates based on the various degrees of skewnesses.     

Economic design based on a multivariate Bayesian VSI chart with a dual control limit

In this paper, a multivariate Bayesian variable sampling interval (VSI) control chart for the economic design and optimization of statistical parameters is designed. Based on the VSI sampling strategy of a multivariate Bayesian control chart with dual control limits, the optimal expected cost function is constructed. The proposed model allows the determination of the scheme parameters that minimize the expected cost per time of the process. The effectiveness of the Bayesian VSI chart is estimated through economic comparisons with the Bayesian fixed sampling interval and the Hotelling's T² chart. This study is an in-depth study on a Bayesian multivariate control chart with variable parameter. Furthermore, it is shown that significant cost improvement may be realized through the new model.     

Gluing Copulas

We present a new way of constructing n-copulas, by scaling and gluing finitely many n-copulas. Gluing for bivariate copulas produces a copula that coincides with the independence copula on some grid of horizontal and vertical sections. Examples illustrate how gluing can be applied to build complicated copulas from simple ones. Finally, we investigate the analytical as well as statistical properties of the copulas obtained by gluing, in particular, the behavior of Spearman's ρ and Kendall's τ.     

Numerical testing of evolution theories †

Fisher's method of combining independent tests is used to construct tests of means of multivariate normal populations when the covariance matrix has intraclass correlation structure. Monte Carlo studies are reported which show that the tests are more powerful than Hotelling's T ²-test in both one and two sample situations.     

Integration of support vector machines and control charts for multivariate process monitoring

Statistical process control tools have been used routinely to improve process capabilities through reliable on-line monitoring and diagnostic processes. In the present paper, we propose a novel multivariate control chart that integrates a support vector machine (SVM) algorithm, a bootstrap method, and a control chart technique to improve multivariate process monitoring. The proposed chart uses as the monitoring statistic the predicted probability of class (PoC) values from an SVM algorithm. The control limits of SVM-PoC charts are obtained by a bootstrap approach. A simulation study was conducted to evaluate the performance of the proposed SVM–PoC chart and to compare it with other data mining-based control charts and Hotelling's T ² control charts under various scenarios. The results showed that the proposed SVM–PoC charts outperformed other multivariate control charts in nonnormal situations. Further, we developed an exponential weighed moving average version of the SVM–PoC charts for increasing sensitivity to small shifts.     

Multivariate analysis of variance with additional data from an unknown subset of the populations

In this paper we consider the problem of testing the means of k multivariate normal populations with additional data from an unknown subset of the k populations. The purpose of this research is to offer test procedures utilizing all the available data for the multivariate analysis of variance problem because the additional data may contain valuable information about the parameters of the k populations. The standard procedure uses only the data from identified populations. We provide a test using all available data based upon Hotelling' s generalized T²statistic. The power of this test is computed using Betz's approximation of Hotelling' s generalized T²statistic by an F-distribution. A comparison of the power of the test and the standard test procedure is also given.     

Robust Hotelling's T2 control charts under non-normality: the case of t-Student distribution

Traditional multivariate control charts are based upon the assumption that the observations follow a multivariate normal distribution. In many practical applications, however, this supposition may be difficult to verify. In this paper, we use control charts based on robust estimators of location and scale to improve the capability of detection observations out of control under non-normality in the presence of multiple outliers. Concretely, we use a simulation process to analyse the behaviour of the robust alternatives to Hotelling's T ², which use minimum volume ellipsoidal (MVE) and minimum covariance determinant (MCD) in the presence of observations with a Student's t-distribution. The results show that these robust control charts are good alternatives for small deviations from normality due to the fact that the percentage of out-of-control observations detected for these charts in the Phase II are higher.