A network-based approach to integrated supply chain design

The inherent complexity of supply chains, combined with their economic importance, has prompted research in supply chain management. While there has been a significant amount of work reported in modelling supply chains, the effectiveness of these models in addressing the complex area of supply chain management is questionable. What is giving added urgency to the need for research in this area are the recent developments in communications that offer the promise of connecting suppliers, assemblers and customers in a seamless network of information that can form integrated supply chain management. This paper aims to address the deficiency in modelling by proposing a methodology that models the integrated supply chain as an abstracted network, called a Trans-Net. The Trans-Net approach offers three main potential advantages. First, the multiple participants in a supply chain can be modelled without undue complexity. Second, it is an approach that allows users to examine the interactions between different considerations so that important attributes such as cost and lead-time can be readily calculated and bottleneck areas identified. Third, it applies a mathematical formalism to the problem, with the potential of being relatively straightforward to computerize.     

Development of simulation-based production execution system in a shipyard: a case study for a panel block assembly shop

The management of a panel block shop in a shipyard is a complex process that entails the largest amount of work and in which many decisions are involved. Shipbuilders have considered the process as a bottleneck since every panel for every ship must be processed through the shop. The objective of this research is to carry out a materials flow analysis to maximise process productivity and to place simulation optimisation technology in the hands of decision makers, such as production planners and supervisors. In this article, a production execution planning system is proposed for panel block operations utilising discrete-event simulation and simulated annealing. The simulation model was validated using a real production scenario and the comparison showed a very favourable agreement between the actual panel shop and the simulation model. The proposed system supports production planners by general dispatching rules and optimisation to make better scheduling decisions on the shop floor. The system will provide a complete schedule that is at least as clear and accurate as any schedule currently obtained.     

Decision knowledge sharing: flexible supply chains in KM context

Supply chain excellence has a real impact on business strategy. Building supply chains as flexible systems represents one of the most exciting opportunities to create value and one of the most challenging tasks for the policy makers. It requires integrated decision making amongst autonomous chain partners with effective decision knowledge sharing between them. The key to success lies in knowing which decision has more impact on the overall performance and this can be achieved by appropriate knowledge sharing. In this context, knowledge management (KM) can be used as an effective approach to achieve knowledge sharing and decision synchronisation in supply chains. Flexible supply chains (FSC_s) are more complex and involve multiple autonomous players with varying technical cultures (affects knowledge mindsets), managerial background (affects decision knowledge) and supply chain management (SCM) exposures (affects knowledge sharing attitudes). Thus there is a need to develop demo models that can encourage chain managers towards collaborative knowledge sharing in the supply chains. This paper presents the application of one such model based on decision knowledge sharing (DKS) for improved supply chain management. A simulation model of a flexible supply chain based on DKS framework is developed for demo purposes. The key results are highlighted along with industry implications. The cost based performance of DKS at different levels of flexibility is studied. Thus a careful analysis of the chain with a focus on collaborative decisions is useful to ensure success. This paper addresses this interesting and challenging domain.     

Comparing mining and manufacturing supply chain processes: challenges and requirements

The mineral raw materials industry is essential for manufacturing by providing the basic materials for their value adding processes. In the last decade, the integration of operations of the industry within global manufacturing supply chains has progressed greatly. The processes of the different stakeholders have been extensively analysed and modelled according to standardised frameworks such as the supply chain operations reference (SCOR) model. However, as of today, not all stakeholders are integrated to the same extent. Especially, in the early part of the supply chain, deep integration of the mineral raw materials industry is still an exception. This industry and its processes differ greatly from the average manufacturing company’s processes. Not being directly comparable results in the absence of applications of standardised modelling tools for supply chains like the above-mentioned SCOR model. These circumstances hinder the integration, understanding and exchange between industries that rely significantly on each other. In a first attempt to create a basis for further research, this study analyses, elaborates and compares the challenges and requirements of supply chain processes, with a special focus on sourcing processes, in manufacturing and mining. Based on these findings, an adaption of the SCOR model towards applicability in mining and mining supply processes is presented, followed by a critical discussion of the results and implications, later concluded by a short outlook on further research.     

Supply chain scheduling optimisation in mass customisation based on dynamic profit preference and application case study

Traditionally, the ‘postponement strategy’ is a better way to solve the contradiction between ‘scale production effect’ and ‘customised demand level’ in mass customisation (MC). In higher customisation situation, the conflict between the role of postponement and the higher level of customised demand must be outstanding. When MC operates in supply chain, the excellent flexible characters of the supply chain system will create better conditions to solve the conflict from a new perspective, but the operating combination of MC and the supply chain with uncertain characters will lead to various complicated contradictions and bottlenecks. In this article, we discuss the supply chain scheduling optimisation in MC based on dynamic profit preference to solve these contradictions and bottlenecks, establish a special optimisation model to implement the scheduling. We make a computational industrial case study to illustrate the method application and show the benefits of solving the key contradiction in MC by the supply chain scheduling.     

采购价格柔性策略与供应链利润风险分析

面对原材料市场价格的大幅波动,供应链节点企业需要采用相应策略来规避价格波动带来的风险。本文通过设计价格柔性合同,分析供应链企业通过采购价格柔性策略来缓解采购价格波动给企业利润带来的风险。采用Stackelberg主从博弈模型研究得出了制造商的最优采购数量和供应商的最优价格柔性系数,并分别分析了各最优结果随采购价格柔性合同参数的变化趋势。利用供应链各主体的利润方差度量各自承担的利润风险,分析了供应商和制造商的利润风险随采购价格柔性合同参数的变化规律。     

Research on dispatch of drugs and consumables in SPD warehouse of large scale hospital under uncertain environment: take respiratory consumables as an example

This paper studies the supply chain management of medical supply-processing-distribution (SPD) and models the logistics scheduling of drugs and consumables in SPD warehouse under uncertain environment. Firstly, the key management materials are determined, and then SPD distributors are set up for the key management materials to speed up the turnover of drugs and consumables, reduce the loss and unnecessary wastage, and reduce and control the operating costs of hospital departments. This paper establishes an optimization model for achieving the highest total efficiency of drug or consumables distribution and receipt on the premise of sending the least SPD distributors to release the nurses who plan to apply for, count and keep the materials in the second-level warehouse, and return the nursestime to patients. Through the example of SPD distribution of infusion devices consumed by respiratory consumables in a large scale A hospital, the feasibility of using this model to calculate the optimal allocation method of SPD material distributors and the establishment of SPD material distributors in each department is verified. Finally, this paper compares the effects before and after practice and verifies the correctness and effectiveness of the model.

     

Modeling a low-carbon garment supply chain

This article attempts to introduce indirect carbon emission and trade-credit concept in a network optimisation model for sustainable supply chain. The proposed model optimises total cost, total direct carbon emission, total indirect emission in the form of embodied carbon footprint of the raw material and total trade-credit amount over the purchased item in a supply chain. The model calculates the total cost by considering purchasing cost, logistics cost, handling cost and manufacturing cost. It attempts to measure the direct emission involved in manufacturing and logistics operations. The model has the capability to consider dissimilar trucks used for transportation according to their operating cost and carbon emission. Multi-objective goal programming is applied to deal with four objectives to find a tradeoff among these objectives. The result suggests that managers should capture the direct as well as the indirect emission which helps in arriving at appropriate strategy for a sustainable supply chain. The effectiveness of the proposed model is demonstrated through a case of a garment supply chain. This model also supports in deciding appropriate goal for carbon emission, supply chain costs, etc.     

An integrated model of supply chain performance evaluation and decision-making using structural equation modelling and fuzzy AHP

This paper aims to propose a comprehensive evaluation tool and decision model, which can help the practitioners to gauge their supply chain performance and guide them in decision-making for further improvements. The model provides a salient notion of integrated supply chain performance evaluation approach distilled from the literature. The five important performance evaluation criteria (supply chain planning performance, supply chain partnership performance, production performance, delivery and logistic performance and customer service and satisfaction performance) and corresponding 19 sub-criteria have been identified. An integrated methodology of structural equation modelling (SEM) and fuzzy analytic hierarchy process (FAHP) have been applied to the proposed model to a real case study of Indian textile–apparel–retail supply chain network.     

Impact of competitive conditions on supplier evaluation: a construction supply chain case study

This research proposes a multi-criteria decision-making (MCDM) framework and demonstrates the impact of competitive conditions on supplier evaluation process for construction supply chains. The paper focuses on the supply chain of a large-scale housing project in order to illustrate the role of competitive capability and suppliers’ profile and its influence on supplier evaluation based on prevailing supply/market conditions. Various scenarios are investigated to demonstrate the impact of competition on supplier evaluation. The contribution of the study lies in highlighting the impact of supply/market conditions on MCDM decisions causing supplier evaluation ‘imbalance’ and MCDM usage. It is expected that the study will be useful for project management, construction, supply chain management, sourcing professionals. The findings of the study are generalisable to projects-based situations such as petroleum refinery and ship building where bill of materials typically consists of thousands of items and a large number of suppliers are involved.     

基于粗糙集与未确知模型的供应商风险评估方法研究

供应商是制造商材料的来源,供应商风险的发生可能导致原来井然有序的供应链无法正常运转,因此,供应商风险的预警与评估在供应链风险管理中占据着举足轻重的地位。本文提出一种基于粗糙集和未确知测度理论的供应商风险评估方法,该方法首先运用粗糙集理论对繁杂的供应商风险指标体系进行精简,并确定指标权重,然后运用未确知测度模型对供应商风险进行评估,从而使评估结果更加客观。最后在实证研究中以某汽车制造商企业供应商风险评估体系为例,阐明了该评估方法的科学有效性以及评估结果的合理性。     

A Modeling Framework for Supply Chain Simulation: Opportunities for Improved Decision Making*

Owing to its inherent modeling flexibility, simulation is often regarded as the proper means for supporting decision making on supply chain design. The ultimate success of supply chain simulation, however, is determined by a combination of the analyst's skills, the chain members' involvement, and the modeling capabilities of the simulation tool. This combination should provide the basis for a realistic simulation model, which is both transparent and complete. The need for transparency is especially strong for supply chains as they involve (semi)autonomous parties each having their own objectives. Mutual trust and model effectiveness are strongly influenced by the degree of completeness of each party's insight into the key decision variables. Ideally, visual interactive simulation models present an important communicative means for realizing the required overview and insight. Unfortunately, most models strongly focus on physical transactions, leaving key decision variables implicit for some or all of the parties involved. This especially applies to control structures, that is, the managers or systems responsible for control, their activities and their mutual attuning of these activities. Control elements are, for example, dispersed over the model, are not visualized, or form part of the time‐indexed scheduling of events. In this article, we propose an alternative approach that explicitly addresses the modeling of control structures. First, we will conduct a literature survey with the aim of listing simulation model qualities essential for supporting successful decision making on supply chain design. Next, we use this insight to define an object‐oriented modeling framework that facilitates supply chain simulation in a more realistic manner. This framework is meant to contribute to improved decision making in terms of recognizing and understanding opportunities for improved supply chain design. Finally, the use of the framework is illustrated by a case example concerning a supply chain for chilled salads.     

An integrated production and inventory model for a whole manufacturing supply chain involving reverse logistics with finite horizon period

This paper proposes a model and solution method for coordinating integrated production and inventory cycles in a whole manufacturing supply chain involving reverse logistics for multiple items with finite horizon period. A whole manufacturing supply chain involving reverse logistic consists of tier-2 suppliers supplying raw materials to tier-1 suppliers, tier-1 suppliers producing parts, a manufacturer which manufactures and assembles parts from tier-1 suppliers into finished products, distributors distributing finished products to retailers, retailers selling products to end customers and a third party which collects the used finished products from end customers, dissembles collected products into parts, and feed the parts back to the supply chain. In this system, we consider a finite horizon period. A mathematical model for representing the behaviors of the system is developed. Solution methods based on decentralized and a combination of decentralized and centralized decision making process, referred to as the semi-centralized decision making process, are proposed to solve the model while the centralized decision making process is solved by a mixed integer nonlinear programming method. A numerical example is used to demonstrate the model and the solutions based on the three types of the coordination.     

A joint economic lot size model for raw material ordering,manufacturing setup,and finished goods delivering

In this research we consider a single-manufacturer single-buyer supply chain problem where the manufacturer orders raw materials from its supplier, then using its manufacturing processes converts the raw materials to finished goods, and finally delivers the finished goods to its customer. The manufacturer produces the product in batches at a finite rate and periodically delivers the finished goods at a fixed lot size to its customer, who has a constant demand rate. An integrated inventory control model, making joint economic lot sizes of manufacturer's raw material ordering, production batch, and buyer's ordering, is developed to minimize the mean total cost per unit time of the raw materials ordering and holding, manufacturer's setup and finished goods holding, the buyer's ordering, and inventory holding. Numerical examples are also setup to illustrate that jointly considering the inventory costs above results in less mean total cost than that of considering them separately.     

Mathematical modelling to improve Rolled Throughput Yield in a supply chain

The outspread of supply chains competition entails inevitable application of quality improvement methods, such as Six Sigma. It is less than a decade that Six Sigma methodology has entered the supply chain scope; however, researches undertaken in this field have massively increased. Most of these research works have been done towards the application of the Six Sigma method for supply chain improvement, yet nothing has been done about suitable entity selection in supply chain for improvement. The purpose of this article is to propose a method for individual entity selection in the supply chain. Accordingly, a mixed integer non-linear programming model is presented that shows which supply chain entity should be selected, and how much to improve, in order to maximise financial benefit. This article also presents new comprehensive criteria based on the previous approach, which can measure the performance of the supply chain. Moreover, the ability of the proposed criteria is shown through a numerical example. Finally, the optimisation model was applied for selecting individual entity in tweedy supply chain in order to illustrate the capability of the model. In addition, sensitivity analysis is carried out on the parameters of the model.     

集成供应链系统生产决策行为混沌特性研究

供应链集成是当前供应链管理领域研究的热点和难点问题。近年来许多学者以整个供应链系统为对象,通过优化供应链上各种资源,使供应链整体效应达到最优,降低局部生产决策对整个供应链的影响。然而,由于集成供应链系统生产过程是一个复杂的非线性系统,集成供应链系统局部生产决策的复杂性导致集成建模的复杂性。现有的研究成果还难以实现集成供应链整体协调,研究方法具有很大的局限性。本文针对局部生产决策对整个集成供应链系统的影响,基于柯布—道格拉斯函数进行集成建模,并通过相空间重构确定系统的关联维数和计算最大李雅普诺夫指数来界定集成供应链系统混沌特性,为研究供应链集成的复杂性提供理论依据。     

一种考虑最终产品变质的供应商管理库存集成模型

同时降低供应链中处于不同阶段的物料(原材料、在制品以及成品)的库存水平已经成为供应链管理的一个研究焦点。其中供应商管理的库存VMI(vendor-managed-inventory)的策略不论在在理论还是在不同企业的实践中都到的了广泛的关注。本文给出了一个考虑一个供应商和多个不同的订货商,订货商有共同的订货补充期,并且所考虑的最终产品为易腐商品的VMI库存模型。最后,本文给出了算例加以说明。     

大型供应链设计的基本数学模型与算法研究

随着信息技术与全球经济一体化的发展,供应链管理成为全球管理科学的研究热点。本文在分析国内外各种关于供应链设计的数学模型与算法的基础上,提出了具有普遍性意义且简单易行的MIP供应链设计的数学模型以及求解供应链问题的有界变量广义上界算法。实例计算表明,提出的模型和方法是可靠实用的。     

Simulation analysis of cold chain performance based on time–temperature data

Perishable goods are a fundamental source of revenue for the retail sector; their management, however, constitutes a severe challenge for retailers and supply chain partners. A significant cost in particular is the fraction of products perished through the supply chain, which also constitutes an ethical and environmental concern. Supply chain organisation and operative characteristics have a significant influence on this matter, as in fact ensuring suitable temperature conditions for the stock-keeping units throughout the supply chain is mandatory for perishable products. Recent developments in sensing and communication technologies allow detailed monitoring and control of cold chain; however, depending on the characteristics of the supply chain, an inherent risk of perished products is often inevitable, even in the hypothesis of perfect control. This article proposes a methodology to evaluate the performance of a cold chain in terms of expected product quality at the retail store, and to estimate the expected fraction of perished products, according to the supply chain configuration. The approach is based on Monte Carlo simulation, and implements referenced shelf-life models. A real application is also presented, involving a preliminary analysis and mapping of the supply chain activities based on time–temperature data, in order to demonstrate the practicability of the approach proposed.     

A hybrid approach to configure eco-efficient supply chains under consideration of performance and risk aspects

Formal models that support multi-criteria decision making represent a strongly growing area in sustainable supply chain management research. However, uncertainties and risks are seldom considered in quantitative models for green supply chain (SC) design. The paper at hand suggests a hybrid approach to configure an eco-efficient SC for a new product under consideration of economic and environmental risks. Discrete-event simulation is applied to assess the financial, operational and environmental performance of different SC configuration options while the value-at-risk concept is adapted to evaluate related SC risks. The analytic hierarchy process is employed to solve the resulting multi-criteria decision problem of choosing the best option. The approach is illustrated at a case example of a fast moving consumer goods manufacturer.