The resource constrained single-item inventory problem with demand-dependent unit cost

In this paper, we present an economic order quantity (EOQ) with both demand-dependent unit cost and restrictions. An analytical solution of the EQO is derived using a recent and simple method, which isthe geometric programming approach. The EOQ inventory model with demand-dependent unit cost without any restriction and the classical EOQ inventory model are obtained.     

A partial backordering approach to inventory control

We study the effects of using a partial backordering approach to controlling inventories under deterministic and stochastic demands, respectively. With a deterministic demand, our model is built with the objective of minimizing the total cost of ordering, holding, backordering and lost sales. The conditions for the partial backordering policy to be feasible are identified and a pair-wise comparison among the no-backordering, complete backordering, and partial backordering doctrines is conducted. In the stochastic case, we focus on a make-to-stock system with a Poisson demand and exponential production time, which allows us to establish a queuing model to examine the cost-effectiveness of using partial backorders. The conditions under which the partial backordering policy outperforms the complete backordering policy are identified.     

Multi-item inventory model with quantity-dependent inventory costs and demand-dependent unit cost under imprecise objective and restrictions: A geometric programming approach

A multi-item inventory model with constant demand and infinite replenishment is developed under the restrictions on storage area, total average shortage cost and total average inventory investment cost. These restrictions may be precise or imprecise. Here, it is assumed that inventory costs are directly proportional to the respective quantities, and unit purchase/production cost is inversely related to the demand. Restricted shortages are allowed but fully backlogged. First, the problem is formulated in crisp environment taking the deterministic and precise inventory parameters. It is solved by both geometric programming (GP) and gradient-based non-linear programming (NLP) methods. Later, the problem is formulated with fuzzy goals on constraints and objectives where impreciseness is introduced through linear membership functions. It is solved using the fuzzy geometric programming (FGP) method. The inventory models are illustrated with numerical values and compared with the crisp results. A sensitivity analysis on the optimum order quantity and average cost is also presented due to the variation in the tolerance of total average inventory investment cost and total average shortage cost following Dutta et al., 1993, Fuzzy Sets and Systems, 55, 133-142.     

Sourcing from Multiple Suppliers for Price‐Dependent Demands

We analyze a model that integrates demand shaping via dynamic pricing and risk mitigation via supply diversification. The firm under consideration replenishes a certain product from a set of capacitated suppliers for a price‐dependent demand in each period. Under deterministic capacities, we derive a multilevel base stock list price policy and establish the optimality of cost‐based supplier selection, that is, ordering from a cheaper source before more expensive ones. With general random capacities, however, neither result holds. While it is optimal to price low for a high inventory level, the optimal order quantities are not monotone with respect to the inventory level. In general, a near reorder‐point policy should be followed. Specifically, there is a reorder point for each supplier such that no order is issued to him when the inventory level is above this point and a positive order is placed almost everywhere when the inventory level is below this point. Under this policy, it may be profitable to order exclusively from the most expensive source. We characterize conditions under which a strict reorder‐point policy and a cost‐based supplier‐selection criterion become optimal. Moreover, we quantify the benefit from dynamic pricing, as opposed to static pricing, and the benefit from multiple sourcing, as opposed to single sourcing. We show that these two strategies exhibit a substitutable relationship. Dynamic pricing is less effective under multiple sourcing than under single sourcing, and supplier diversification is less valuable with price adjustments than without. Under limited supply, dynamic pricing yields a robust, long‐term profit improvement. The value of supply diversification, in contrast, mainly comes from added capacities and is most significant in the short run.     

EOQ with independent endogenous supply disruptions

We consider an inventory installation, controlled by the periodic review base stock (S, T) policy and facing a fixed-rate deterministic demand which, if unsatisfied, is backordered. The supply process is unreliable, so supply deliveries may fail according to an independent Bernoulli process; we refer to such failures reflecting the supply service quality and being internal to the supply chain, as endogenous disruptions. We seek to jointly determine the two policy variables, so to minimize long-run average cost. While an approximate model for this problem was recently analyzed, we present an exact analysis, valid for two common accounting schemes for inventory cost evaluation: continuous and end-of-cycle costing. After developing a unified (and exact) average cost model for both costing schemes, the cost for each scheme is analyzed. In both cases, the optimal policy variables and cost prevail in closed-form, having an identical structure to those of EOQ (with backorders). In fact, under continuous costing, the optimal solution reduces to EOQ for perfect supply. Analytical properties, demonstrating the impact of deteriorating supply quality on the optimal policy, are established. Moreover, computations reveal the cost impact of deploying heuristics that either ignore supply disruptions or rely on inaccurate costing information.     

Managing Demand Risk in Tactical Supply Chain Planning for a Global Consumer Electronics Company

We consider the problem of managing demand risk in tactical supply chain planning for a particular global consumer electronics company. The company follows a deterministic replenishment‐and‐planning process despite considerable demand uncertainty. As a possible way to formally address uncertainty, we provide two risk measures, “demand‐at‐risk” (DaR) and “inventory‐at‐risk” (IaR) and two linear programming models to help manage demand uncertainty. The first model is deterministic and can be used to allocate the replenishment schedule from the plants among the customers as per the existing process. The other model is stochastic and can be used to determine the “ideal” replenishment request from the plants under demand uncertainty. The gap between the output of the two models as regards requested replenishment and the values of the risk measures can be used by the company to reallocate capacity among different products and to thus manage demand/inventory risk.     

Note on inventory models with Weibull distribution deterioration

This article explores the inventory model with a general demand rate function in which both the Weibull distributed deterioration and partial backlogging are considered. The inventory model discussed here is based on the important finding by Wu [Wu, K.S., 2001. An EOQ inventory model for items with Weibull distribution deterioration, ramp type demand rate and partial backlogging. Production Planning and Control, 12, 787–793]. There are four parts in our research. First, we derive the analytical framework of the inventory model for a general demand rate function1 1.?Based on detailed suggestions of Professor Wafik H. Iskander, Email: whiskander@mail.wvu.edu . Second, for the ramp type demand, we improve Wu's model to find the criterion to guarantee the existence and uniqueness of the optimal solution. Third, we develop a new model to compensate for the missing case in Wu's article. Fourth, we combine our results to show that our findings are applicable to the ramp type demand inventory model, so that the optimal solution is independent of the demand function. Finally, some numerical examples and graphs are provided to illustrate our discovery and demonstrate the application of our analytical framework.     

Analysis and Management of Periodic Review,Order‐Up‐To Level Inventory Systems with Order Crossover

In this article, we investigate the (R, S) periodic review, order‐up‐to level inventory control system with stochastic demand and variable leadtimes. Variable leadtimes can lead to order crossover, in which some orders arrive out of sequence. Most theoretical studies of order‐up‐to inventory systems under variable leadtimes assume that crossovers do not occur and, in so doing, overestimate the standard deviation of the realized leadtime distribution and prescribe policies that can inflate inventory costs. We develop a new analytic model of the expected costs associated with this system, making use of a novel approximation of the realized (reduced) leadtime standard deviation resulting from order crossovers. Extensive experimentation through simulation shows that our model closely approximates the true expected cost and can be used to find values of R and S that provide an expected cost close to the minimum cost. Taking account of, as opposed to ignoring, crossovers leads, on average, to substantial improvements in accuracy and significant cost reductions. Our results are particularly useful for managers seeking to reduce inventory costs in supply chains with variable leadtimes.     

Postponement implementation in integrated production and inventory plan under deterioration effects: a case study of a juice producer with limited storage capacity

Abstract

The aim of this study is to develop a production and inventory plan for a fresh apple juice producer. During harvest season, the producer extracts premium juice from freshly picked apples and keeps an inventory of these premium apples in his temperature-controlled storage facility. The producer extracts also regular juice from regular apples purchased from third-party storages. To satisfy future demand, the producer carries inventories of juice and apple. The levels of apple inventories are constrained by the producer’s limited storage space, but he can replenish regular apples. To assist the producer in facing demand uncertainty and deterioration of apples, we develop a production and inventory plan that incorporates postponement to mitigate demand uncertainty. As postponement decisions are shaped by the cost structure of inventories, we integrate in one model the postponement decisions and the deterioration mitigation decisions that can alter the inventory costs. We build multi-period stochastic programming with recourse model to determine juice batch sizes and apple inventories that maximize the producer’s expected profit. The optimal solution illustrates the use of time and form postponements. We discuss the interactions between postponement implementation and decisions to mitigate apples deterioration. We compare the production and inventory plans with and without postponement and with and without apple deterioration. We also present sensitivity analyses for the plan under varying inventory cost and storage space.     

Robust Stochastic Lot‐Sizing by Means of Histograms

Traditional approaches in inventory control first estimate the demand distribution among a predefined family of distributions based on data fitting of historical demand observations, and then optimize the inventory control using the estimated distributions. These approaches often lead to fragile solutions whenever the preselected family of distributions was inadequate. In this article, we propose a minimax robust model that integrates data fitting and inventory optimization for the single‐item multi‐period periodic review stochastic lot‐sizing problem. In contrast with the standard assumption of given distributions, we assume that histograms are part of the input. The robust model generalizes the Bayesian model, and it can be interpreted as minimizing history‐dependent risk measures. We prove that the optimal inventory control policies of the robust model share the same structure as the traditional stochastic dynamic programming counterpart. In particular, we analyze the robust model based on the chi‐square goodness‐of‐fit test. If demand samples are obtained from a known distribution, the robust model converges to the stochastic model with true distribution under generous conditions. Its effectiveness is also validated by numerical experiments.     

OPTIMAL DESIGN OF MULTI-PRODUCT MULTI-ECHELON INVENTORY SYSTEMS*

Large scale inventory distribution systems typically comprise a hierarchy of retail stores and warehouses. This paper presents a model for finding the optimal design of such systems. Given the maximum number of facilities under consideration and their locations, the problem is to determine which facilities to include in the system and which products to stock at each in order to minimize the cost of the system. Demand for the products may be deterministic or stochastic. To use the model it is necessary to know the optimal inventory policies for the multi-echelon systems under consideration; however, an important feature of this work is that any multi-echelon model may be used in tandem with this design model. Included is an example to illustrate the model and the two points which are the basis for its formulation: first, there is generally no single design which is best for all products; second, the design which is optimal for a given product is not necessarily the best design to use for that product when trying to minimize the cost of the entire system.     

基于可控提前期的随机寄售库存模型

本文通过假定需求提前期为随机且可控的,将寄售库存（Consignment Stock,CS）模型拓展到随机情形。本文首先将库存成本分为与财务相关的成本和与储存相关的成本两部分,得出CS方式下买卖双方的联合期望总成本公式,然后将订货量、订货点、提前期、运送次数作为决策变量,求得系统的最优参数设置及最小总成本。文章最后提出一个算法,并通过仿真的形式表明无论在确定还是随机环境中,CS方式的总成本都可能优于集成化库存方式。     

Centralized inventory in a farming community

A centralized inventory problem is a situation in which several agents face individual inventory problems and make an agreement to coordinate their orders with the objective of reducing costs. In this paper we identify a centralized inventory problem arising in a farming community in northwestern Spain, model the problem using two alternative approaches, find the optimal inventory policies for both models, and propose allocation rules for sharing the optimal costs in this context.     

Integrated retail decisions with multiple selling periods and customer segments: Optimization and insights

Integrating retail decisions on such aspects as assortment, pricing, and inventory greatly improves profitability. We examine a multi-period selling horizon where a retailer jointly optimizes assortment planning, pricing, and inventory decisions for a product line of substitutable products, in a market with multiple customer segments. Focusing on fast-moving retail products, the problem is modeled as a mixed-integer nonlinear program where demand is driven by exogenous consumer reservation prices and endogenous assortment and pricing decisions. A mixed-integer linear reformulation is developed, which enables an exact solution to large problem instances (with up to a hundred products) in manageable times. Empirical evidence is provided in support of a classical deterministic maximum-surplus consumer choice model. Computational results and managerial insights are discussed. We find that the optimal assortment and pricing decisions do not exhibit a simple, intuitive structure that could be analytically characterized, which reflects the usefulness of optimization approaches to numerically identify attractive trade-offs for the decision-maker. We also observe that suboptimal inventory policies significantly decrease profitability, which highlights the importance of integrated decision-making. Finally, we find that the seasonality of consumer preferences and supply costs present an opportunity for boosting the profit via higher inventory levels and wider assortments.     

考虑成本和收益净现值的确定性存储决策模型研究

净现值是企业决策中需要考虑的重要宏观经济因素.本文建立了考虑成本和收益净现值的连续时间有限时段确定性库存系统的最优存储和定价决策模型,证明了给定价格下最优策略中任意两个相邻订货周期之间的递推关系,分析了该关系的解析性质,并得出订货周期长度的上下限.在此基础上提出求解最优存储策略和最优价格的两步优化算法.最后通过数值算例对本文模型及结果做出说明.     

Inventory Policy with Parametric Demand: Operational Statistics,Linear Correction,and Regression

In this paper, we consider data‐driven approaches to the problem of inventory control. We first consider the approach of operational statistics and review related results which enable us to maximize a priori expected profit uniformly over all parameter values, when the demand distribution is known up to the location and scale parameters. For the case of the unknown shape parameter, we first suggest a heuristic approach based on operational statistics to obtain improved ordering policies and illustrate the same for the case of a Pareto demand distribution. In more general cases where the heuristic is not applicable, we suggest linear correction and support vector regression approaches to better estimate ordering policies, and illustrate these using a Gamma demand distribution. In certain cases, our proposed approaches are found to yield significant improvements.     

A mixed inventory model with variable lead time and random supplier capacity

In this paper, we have studied analytically the implication of a controllable lead-time and a random supplier capacity on the continuous review inventory policy, in which the order quantity, reorder point and lead-time are decision variables. Two models are considered: the normal lead-time demand and lead-time demand is distributed free. For both cases, after formulating the general model, some properties of the optimal ordering policy have been developed. Particularly, we have shown that the expected annual total cost is a unimodal function and quasi-convex in the order quantity. When the variable capacity distribution is exponential, we develop effective procedures for finding the optimal solutions. Furthermore, the effects of parameters are also performed.     

Why Do We Observe Stockless Operations on the Internet? Stockless Operations Under Competition

Due to the proliferation of electronic commerce and the development of Internet technologies, many firms have considered new pricing‐inventory models. In this paper, we study the role of stockless (i.e., zero‐inventory) operations in online retailing by a considering duopoly competition in which two retailers compete to maximize profit by jointly optimizing their pricing and inventory decisions. In our model, the retailers are allowed to choose either an in‐stock policy or stockless operations with a discounted price. We first present the characteristics and properties of the equilibrium. We then demonstrate that the traditional outcome of asymmetric Bertrand competition is observed under head‐to‐head competition. However, when the two firms choose different operational policies, with corresponding optimal pricing, they can share the market under certain conditions. Finally, we report interesting observations on the interaction between pricing and inventory decisions obtained from an extensive computational study.     

Production planning and inventory control in a company manufacturing PC parts: A case study

In this paper, we present a case study on the production planning and inventory system in a company manufacturing personal computer (PC) parts. In the case study, the targets are specified for developing a system for production planning and inventory control. The current state of the company is analysed for clarifying the points necessary to achieve the targets. Also, a system based on the analysis is proposed and its effects are estimated.     

An echelon inventory-based single-stage cost function for a two-station tandem system

We propose an alternative cost-accounting function for inventory control problems on a make-to-stock setting. Our proposal is based on observing that the traditional holding and backlog parameters introduce some odd short term distortions on the inventory state space. Our single-stage cost function accounts for echelon inventories and possesses a pair of cost parameters for each echelon inventory variable, depending on whether it is positive or negative. With the modified cost-accounting function, we study a twostation tandem system producing a single product, and investigate how it compares with the performances obtained with the usual single-stage cost function. The results available so far show that the optimal policies approach a multi-echelon base stock structure for each machine. Also, the service levels achieved are better under the modified function without increasing the levels of finished goods inventory.