The Continuous Run Sum Chart

The run sum chart is an effective two-sided chart that can be used to monitor for process changes. It is known that it is more sensible than the Shewhart chart with runs rules and its performance improves as the number of regions increases. However, as the number of regions increses the resulting chart has more parameters to be defined and its design becomes more involved. In this article, we introduce a one-parameter run sum chart. This chart accumulates scores equal to the subgroup means and signals when the cummulative sum exceeds a limit value. A fast initial response feature is proposed and its run length distribution function is found by a set of recursive relations. We compare this chart with other charts suggested in the literature and find it competitive with the CUSUM, the FIR CUSUM, and the combined Shewhart FIR CUSUM schemes.     

New cumulative sum control charts for monitoring process variability

In this article, we propose new cumulative sum (CUSUM) control charts using the ordered ranked set sampling (RSS) and ordered double RSS schemes, with the perfect and imperfect rankings, for monitoring the variability of a normally distributed process. The run length characteristics of the proposed CUSUM charts are computed using the Monte Carlo simulations. The proposed CUSUM charts are compared in terms of the average and standard deviation of run lengths with their existing competitor CUSUM charts based on simple random sampling. It turns out that the proposed CUSUM charts with the perfect and imperfect rankings are more sensitive than the existing CUSUM charts based on the sample range and standard deviation. A similar trend is present when these CUSUM charts are compared with the fast initial response features. An example is also used to demonstrate the implementation and working of the proposed CUSUM charts.     

A mixed GWMA–CUSUM control chart for monitoring the process mean

The memory-type control charts are widely used in the process and service industries for monitoring the production processes. The reason is their sensitivity to quickly react against the small process disturbances. Recently, a new cumulative sum (CUSUM) chart has been proposed that uses the exponentially weighted moving average (EWMA) statistic, called the EWMA–CUSUM chart. Similarly, in order to further enhance the sensitivity of the EWMA–CUSUM chart, we propose a new CUSUM chart using the generally weighted moving average (GWMA) statistic, called the GWMA–CUSUM chart, for efficiently monitoring the process mean. The GWMA–CUSUM chart encompasses the existing CUSUM and EWMA–CUSUM charts. Extensive Monte Carlo simulations are used to explore the run length profiles of the GWMA–CUSUM chart. Based on comprehensive run length comparisons, it turns out that the GWMA–CUSUM chart performs substantially better than the CUSUM, EWMA, GWMA, and EWMA–CUSUM charts when detecting small shifts in the process mean. An illustrative example is also presented to explain the implementation and working of the EWMA–CUSUM and GWMA–CUSUM charts.     

A HEWMA-CUSUM control chart for the Weibull distribution

The Weibull distribution is one of the most popular distributions for lifetime modeling. However, there has not been much research on control charts for a Weibull distribution. Shewhart control is known to be inefficient to detect a small shift in the process, while exponentially weighted moving average (EWMA) and cumulative sum control chart (CUSUM) charts have the ability to detect small changes in the process. To enhance the performance of a control chart for a Weibull distribution, we introduce a new control chart based on hybrid EWMA and CUSUM statistic, called the HEWMA-CUSUM chart. The performance of the proposed chart is compared with the existing chart in terms of the average run length (ARL). The proposed chart is found to be more sensitive than the existing chart in ARL. A simulation study is provided for illustration purposes. A real data is also applied to the proposed chart for practical use.     

Detection of changes in a random financial sequence with a stable distribution

Quick detection of unanticipated changes in a financial sequence is a critical problem for practitioners in the finance industry. Based on refined logarithmic moment estimators for the four parameters of a stable distribution, this article presents a stable-distribution-based multi-CUSUM chart that consists of several CUSUM charts and detects changes in the four parameters in an independent and identically distributed random sequence with the stable distribution. Numerical results of the average run lengths show that the multi-CUSUM chart is superior (robust and quick) on the whole to a single CUSUM chart in detecting the shift change of the four parameters. A real example that monitors changes in IBM's stock returns is used to demonstrate the performance of the proposed method.     

Detecting mean increases in Poisson INAR(1) processes with EWMA control charts

Processes of serially dependent Poisson counts are commonly observed in real-world applications and can often be modeled by the first-order integer-valued autoregressive (INAR) model. For detecting positive shifts in the mean of a Poisson INAR(1) process, we propose the one-sided s exponentially weighted moving average (EWMA) control chart, which is based on a new type of rounding operation. The s-EWMA chart allows computing average run length (ARLs) exactly and efficiently with a Markov chain approach. Using an implementation of this procedure for ARL computation, the s-EWMA chart is easily designed, which is demonstrated with a real-data example. Based on an extensive study of ARLs, the out-of-control performance of the chart is analyzed and compared with that of a c chart and a one-sided cumulative sum (CUSUM) chart. We also investigate the robustness of the chart against departures from the assumed Poisson marginal distribution.     

Comparison of Confidence Intervals on Between Group Variance in Unbalanced Heteroscedastic One-Way Random Models

A computer algorithm for computing the alternative distributions of the Wilcoxon signed rank statistic under shift alternatives is discussed. An explicit error bound is derived for the numeric integration approximation to these distributions.

A nonparametric process control procedure in which the standard CUSUM procedure is applied to the Wilcoxon signed rank statistic is discussed. In order to implement this procedure, the distribution of the Wilcoxon statistic under shift of the underlying distribution from its point of symmetry needs to be computed. The average run length of the nonparametric and parametric CUSUM are compared.     

An optimal design of CUSUM control charts for binomial counts

The Shewhart p-chart or np-chart is commonly used for monitoring the counts of non-conforming items which are usually well modelled by a binomial distribution with parameters n and p where n is the number of items inspected each time and p is the process fraction of non-conforming items produced. It is well known that the Shewhart chart is not sensitive to small shifts in p. The cumulative sum (CUSUM) chart is a far more powerful charting procedure for detecting small shifts in p and only marginally less powerful in detecting large shifts in p. The choice of chart parameters of a Shewhart chart is well documented in the quality control literature. On the other hand, very little has been done for the more powerful CUSUM chart, possibly due to the fact that the run length distribution of a CUSUM chart is much harder to compute. An optimal design strategy is given here which allows the chart parameters of an optimal CUSUM chart to be determined easily. Optimal choice of n and the relationship between the CUSUM chart and the sequential probability ratio test are also investigated.     

Univariate fast initial response statistical process control with taut strings

We present a novel real-time univariate monitoring scheme for detecting a sustained departure of a process mean from some given standard assuming a constant variance. Our proposed stopping rule is based on the total variation of a nonparametric taut string estimator of the process mean and is designed to provide a desired average run length for an in-control situation. Compared to the more prominent CUSUM fast initial response (FIR) methodology and allowing for a restart following a false alarm, the proposed two-sided taut string (TS) scheme produces a significant reduction in average run length for a wide range of changes in the mean that occur at or immediately after process monitoring begins. A decision rule for when to choose our proposed TS chart compared to the CUSUM FIR chart that takes into account both false alarm rate and average run length to detect a shift in the mean is proposed and implemented. Supplementary materials are available online.     

CUSUM control schemes for Gaussian processes

A CUSUM control scheme for detecting a change point in a Gaussian process is derived. An upper and a lower bound for the distribution of the run length and for its moments is given. In a Monte Carlo study the average run length (ARL) of this chart is compared with the ARL of two other CUSUM procedures which are based on approximations to the sequential probability ratio, and, moreover, with EWMA schemes for autocorrelated data. Results on the optimal choice of the reference value are presented. Furthermore it is investigated how these charts behave if the model parameters are estimated.     

Distribution-Free Exceedance CUSUM Control Charts for Location

Distribution-free (nonparametric) control charts can be useful to the quality practitioner when the underlying distribution is not known. A Phase II nonparametric cumulative sum (CUSUM) chart based on the exceedance statistics, called the exceedance CUSUM chart, is proposed here for detecting a shift in the unknown location parameter of a continuous distribution. The exceedance statistics can be more efficient than rank-based methods when the underlying distribution is heavy-tailed and/or right-skewed, which may be the case in some applications, particularly with certain lifetime data. Moreover, exceedance statistics can save testing time and resources as they can be applied as soon as a certain order statistic of the reference sample is available. Guidelines and recommendations are provided for the chart's design parameters along with an illustrative example. The in- and out-of-control performances of the chart are studied through extensive simulations on the basis of the average run-length (ARL), the standard deviation of run-length (SDRL), the median run-length (MDRL), and some percentiles of run-length. Further, a comparison with a number of existing control charts, including the parametric CUSUM chart and a recent nonparametric CUSUM chart based on the Wilcoxon rank-sum statistic, called the rank-sum CUSUM chart, is made. It is seen that the exceedance CUSUM chart performs well in many cases and thus can be a useful alternative chart in practice. A summary and some concluding remarks are given.     

Improved CUSUM charts for monitoring process mean

In this paper, we propose new cumulative sum (CUSUM) and Shewhart-CUSUM (SCUSUM) control charts for monitoring the process mean using ranked-set sampling (RSS) and ordered RSS (ORSS) schemes. The proposed CUSUM charts include the Crosier's CUSUM (CCUSUM) and Shewhart-CCUSUM (SCCUSUM) charts using RSS, and the CUSUM, CCUSUM, SCUSUM and SCCUSUM charts using ORSS. Moreover, fast initial response features are also attached with these CUSUM charts to improve their sensitivities for an initial out-of-control situation. Monte Carlo simulations are used to compute the run length characteristics of the proposed CUSUM charts. Upon comparing the run length performances of the CUSUM charts, it turns out that the proposed CUSUM charts are more sensitive than their existing counterparts. A real dataset is used to explain the implementation of the proposed CUSUM charts.     

Enhanced adaptive CUSUM charts for process mean

A statistical quality control chart is an important tool of the statistical process control, which is widely used to control and monitor a production process. The CUSUM chart is designed to detect a specific shift, provided that the shift size is known in advance. In practice, however, shift sizes are rarely known. It is then customary to use an adaptive CUSUM chart, which can effectively detect a range of shift sizes. In this paper, we enhance the sensitivities of the improved adaptive CUSUM mean charts using an auxiliary-information-based (AIB) mean estimator. The run length performances of the proposed charts are compared with those of the AIB adaptive and non-adaptive CUSUM charts in terms of the average run length (ARL), extra quadratic loss, and integral relative ARL. These run length comparisons reveal that the proposed charts are more sensitive than the existing charts when detecting different kinds of shift in the process mean. An example is given to demonstrate the implementation of existing and proposed charts.     

The effect of serial correlation on the in-control average run length of cumulative score charts

The cumulative sum (CUSUM) technique is well-established in theory and practice of process control. For a variant of the CUSUM technique, the cumulative score chart, we investigate the effect of serial correlation on the in-control average run length (ARL). The Shewhart chart is a special case of the cumulative score chart. Using the fact that the cumulative score statistic is a correlated random walk with a reflecting and an absorbing barrier, we derive an approximate but closed-form expression for the ARL of a control variable that follows a first-order autoregressive process with normally distributed disturbances. We also give an expression for the asymptotic (large in-control ARL) case. Our method of approximation gives ARL values that are in good agreement with Monte Carlo estimates of the true values. For positive serial correlation the ARL decreases with increasing value of the correlation coefficient. For increasing negative serial correlation, the ARL may decrease or increase depending on the choice of the parameters of the chart; parameterizations can be found which are rather insensitive for negative serial correlation. We use our results to give recommendations on how to modify the control chart procedure in the presence of serial correlation.     

Computation of the run-length percentiles of CUSUM control charts under changes in variances

In this paper, the run-length distributions of cumulative sum (CUSUM) charts for monitoring mean changes under normal distributions have been investigated thoroughly. However, there are few studies devoted to the analysis of the run-length distributions of CUSUM charts under changes in process variances. Motivated by this, this paper develops a fast and accurate algorithm based on piecewise collocation method for computing the run-length distributions of CUSUM scale charts. It is shown that the proposed method can provide more accurate approximation to the run-length distribution than the conventional Gauss-type quadrature-based methods applied to the CUSUM location charts. Some computational aspects for facilitating computation load are discussed, including the alternative formulation based on matrix decomposition and the geometric approximation to the distribution of large run lengths.     

Using the predictive distribution to determine control limits for the Bayesian MEWMA chart

Bayesian control charts have been proposed for monitoring multivariate processes with the multivariate exponentially weighted moving average (MEWMA) statistic. It has been suggested that we use limits based on the predictive distribution of the MEWMA statistic. This analysis, however is based on the erroneous result that the average run length (ARL) is a function of the exceedance probability, that is, the probability that the first point exceeds the control limit. We show how this result can be corrected and we discuss how the Bayesian MEWMA chart with limits based on the predictive distribution compares with other multivariate control chart procedures.     

Cumulative sum schemes for surgical performance monitoring

Summary.  The standard cumulative sum (CUSUM), risk-adjusted CUSUM and Shiryayev–Roberts schemes for monitoring surgical performance are compared. We find that both CUSUM schemes are comparable in run length performance except when there is a high heterogeneity of surgical risks, in which case the risk-adjusted CUSUM scheme is more sensitive in detecting a shift in surgical performance. The Shiryayev–Roberts scheme is found to be less sensitive compared with the CUSUM schemes in detecting a deterioration in surgical performance. Using the Markov chain method, the exact average run length of a standard CUSUM scheme can be computed whereas the average run length of a risk-adjusted CUSUM scheme is approximated. For a risk-adjusted CUSUM scheme, the accuracy of the average run length depends on the fineness of the discretization of CUSUM values, which relies on the chart limit, shift to be detected optimally and in-control surgical risk distribution. A sensitivity analysis shows that the risk-adjusted CUSUM and Shiryayev–Roberts schemes still perform moderately well in detecting a deterioration and an improvement in surgical performances respectively even though there is a misspecification of the in-control surgical risk distribution. In general, the run length performance of the Shiryayev–Roberts scheme is comparatively less sensitive to a misspecification of the in-control surgical risk distribution.     

Properties and performance of one-sided cumulative count of conforming chart with parameter estimation in high-quality processes

The one-sided cumulative count of conforming (CCC) chart is a useful method to monitor nonconforming fraction in high-quality manufacturing processes. The nonconforming fraction parameter is assumed to be known when implementing a one-sided CCC chart. In this study, we investigated the impact of estimated nonconforming fraction, [pcirc] ₀, in a one-sided CCC chart. The run length distribution is derived as well as the conditional probability of a false alarm rate (CFAR), conditional average run length (CARL) and its standard deviation (CSDRL). Simulation results are conducted to evaluate the effect of [pcirc] ₀ in a one-sided CCC chart. The results show that values of CFAR, CARL and CSDRL are close to the nominal values for a large sample. The impact of estimation errors was also studied. We find that CFAR decreases for large [pcirc] ₀. Thus, a large value of [pcirc] ₀ is suggested for fewer false alarms.     

On increasing the sensitivity of mixed EWMA–CUSUM control charts for location parameter

Control chart is an important statistical technique that is used to monitor the quality of a process. Shewhart control charts are used to detect larger disturbances in the process parameters, whereas cumulative sum (CUSUM) and exponential weighted moving average (EWMA) are meant for smaller and moderate changes. In this study, we enhanced mixed EWMA–CUSUM control charts with varying fast initial response (FIR) features and also with a runs rule of two out of three successive points that fall above the upper control limit. We investigate their run-length properties. The proposed control charting schemes are compared with the existing counterparts including classical CUSUM, classical EWMA, FIR CUSUM, FIR EWMA, mixed EWMA–CUSUM, 2/3 modified EWMA, and 2/3 CUSUM control charting schemes. A case study is presented for practical considerations using a real data set.