考虑产品可替换的再制造产品选择决策

再制造是处理回收产品的一种重要方式.本文研究了一种简单的产品可替换的再制造决策模型,再制造商生产的产品有高质量和低质量两种,高质量的再制造产品数量超过需求量时,可以作为低质量产品的替换品销售.最后通过仿真算例说明了产品可替换策略比不可替换具有优势.     

The Value of Quality Grading in Remanufacturing

In this paper we consider a tactical production‐planning problem for remanufacturing when returns have different quality levels. Remanufacturing cost increases as the quality level decreases, and any unused returns may be salvaged at a value that increases with their quality level. Decision variables include the amount to remanufacture each period for each return quality level and the amount of inventory to carry over for future periods for both returns (unremanufactured), and finished remanufactured products. Our model is grounded with data collected at Pitney‐Bowes from their mailing systems remanufacturing operations. We derive some analytic properties for the optimal solution in the general case, and provide a simple greedy heuristic to computing the optimal solution in the case of deterministic returns and demand. Under mild assumptions, we find that the firm always remanufactures the exact demand in each period. We also study the value of a nominal quality‐grading system in planning production. Based on common industry parameters, we analyze, via a numerical study, the increase in profits observed by the firm if it maintains separate inventories for each quality grade. The results show that a grading system increases profit by an average of 4% over a wide range of parameter values commonly found in the remanufacturing industry; this number increases as the returns volume increases. We also numerically explore the case where there are capacity constraints and find the average improvement of a grading system remains around 4%.     

Optimal Acquisition and Sorting Policies for Remanufacturing

The condition of the used items acquired by remanufacturers is often highly variable, and sorting is an important aspect of remanufacturing operations. Sorting policies—the rules specifying which used products should be remanufactured and which should be scrapped—have received limited attention in the literature. In this paper, we examine the case of a remanufacturer who acquires unsorted used products as needed from third party brokers. As more used items are acquired for a given demand, the remanufacturer can be more selective when sorting. Thus, two related decisions are made: how many used items to acquire, and how selective to be during the sorting process. We derive optimal acquisition and sorting policies in the presence of used product condition variability for a remanufacturer facing both deterministic and uncertain demand. We show the existence of a single optimal acquisition and sorting policy with a simple structure and show that this policy is independent of production amount when acquisition costs are linear.     

竞争供应链中制造商环保技术投资决策研究

本文考虑消费者对质量差异化产品的异质性偏好以及环保意识,建立了消费者效用函数以及产品需求函数,构建了差异化竞争制造商及其零部件供应商之间的动态博弈模型;进而,研究了竞争供应链中制造商环保技术投资策略,考察了市场竞争对供应链均衡定价决策、环保技术投资决策以及消费者福利的影响。研究结果表明：拥有较高技术水平的制造商总是会选择更高的环保技术投资水平,但消费者也需为此支付更高的产品溢价;制造商环保技术投资会影响产品销售价格并有利于提升消费者福利,拥有较高技术水平的制造商总是有动机选择投资环保技术,而技术水平较低的制造商则不会有动机选择投资环保技术;市场竞争会导致供应商和制造商定价决策的变化,但此时供应商反而能够获得更多利润。     

Remanufacturing and the Component Commonality Decision

Firms often determine whether or not to make components common across products by focusing on the manufacturing and sales of new products only. However, component commonality decisions that ignore remanufacturing can adversely affect the profitability of the firm. In this article we analyze how remanufacturing could reverse the OEM's commonality decision that is based on the manufacturing and sales of new products only. Specifically, we determine the conditions under which the OEM's optimal decision on commonality may be reversed and illustrate how her profit can be significantly higher if remanufacturing is taken into account ex ante. We illustrate the implementation of our model for two products in the Apple iPad family.     

WTP差异下的再制造进入决策研究

本文在消费者对再制造产品及新产品的支付意愿存在差异的条件下,分别对有无竞争环境下OEM的再制造进入决策边界条件进行了研究。研究结果表明,满足边界条件时,虽然再制造产品对新产品的市场产生了蚕食效应,但再制造产品的获利性能弥补这种损失,使得OEM进入再制造能获取更多的利润。在此基础上,通过数值仿真,讨论了不同参数对OEM及竞争者的产量及利润的影响。     

Economic and Environmental Assessment of Remanufacturing Strategies for Product + Service Firms

This article provides a data‐driven assessment of economic and environmental aspects of remanufacturing for product + service firms. A critical component of such an assessment is the issue of demand cannibalization. We therefore present an analytical model and a behavioral study which together incorporate demand cannibalization from multiple customer segments across the firm's product line. We then perform a series of numerical simulations with realistic problem parameters obtained from both the literature and discussions with industry executives. Our findings show that remanufacturing frequently aligns firms' economic and environmental goals by increasing profits and decreasing the total environmental impact. We show that in some cases, an introduction of a remanufactured product leads to no changes in the new products' prices (positioning within the product line), implying a positive demand cannibalization and a decrease in the environmental impact; this provides support for a heuristic approach commonly used in practice. Yet in other cases, the firm can increase profits by decreasing the new product's prices and increasing sales—a negative effective cannibalization. With negative cannibalization the firm's total environmental impact often increases due to the growth in new production. However, we illustrate that this growth is nearly always sustainable, as the relative environmental impacts per unit and per dollar rarely increase.     

CSR投入下产品质量决策与专利授权合同设计

良好的专利授权有助于激发企业持续创新的动力,实现专利技术的商业化和产业化,而产品质量则是决定企业能否取得市场竞争优势的关键。本文针对由专利持有企业和品牌企业组成的系统,考虑市场需求信息不对称以及品牌企业承担社会责任（Corporate social responsibility, CSR）,研究品牌企业产品质量决策和专利授权合同设计问题,进而分析CSR投入对各个企业利润、消费者剩余以及社会福利的影响。研究结果表明：不同市场条件下,专利持有企业会策略性地设计专利授权合同形式,即选择仅包含"一次性固定授权费"或者"一次性固定授权费+版税提成"的专利授权合同;品牌企业CSR投入并不会影响专利授权合同的形式,但会提高一次性固定授权费;CSR投入会促使品牌企业提高产品质量,但并不一定会导致产品销售价格的提高;CSR投入虽然会降低品牌企业利润,但能有效提升专利持有企业利润、消费者剩余和社会福利。     

Managing Demand Uncertainty through Core Acquisition in Remanufacturing

We discuss the optimal raw material acquisition strategy for a third party remanufacturer (3PR). We specifically investigate whether a 3PR should acquire used products or cores in bulk with uncertain quality levels, or in sorted grades with known quality levels; and whether to acquire and remanufacture cores before the demand is realized (planned acquisition), or after the demand is realized (reactive acquisition), or on both occasions (sequential acquisition). When only sorted cores are acquired, we find that, (i) it is optimal to acquire cores in multiple grades to balance acquisition and remanufacturing costs; (ii) if reactive acquisition is possible, it reduces the assortment size (number of grades in which cores are acquired) and the total inventory acquired in the planned acquisition; and (iii) the optimal portfolio of grades to acquire and the optimal acquisition and remanufacturing quantities of these grades can be determined analytically. When bulk cores are acquired in addition to sorted cores, the property of reduction in assortment size of the planned acquisition is preserved. We also show that the 3PR should acquire only a fraction of the demand in planned acquisition, and leave the rest for reactive acquisition. This fraction changes during the lifecycle of a remanufactured product. Using a combination of empirical and realistic data from a smartphone remanufacturer we show that sequential acquisition increases expected profit by up to 8% and 27% over only planned and only reactive acquisitions respectively, and reduces the inventory acquired by up to 21% over only planned acquisition.     

Optimal Acquisition Quantities in Remanufacturing with Condition Uncertainty

The condition of the used products acquired by remanufacturing firms often varies widely. A firm can manage this variation by acquiring a quantity of used items that exceeds demand, enabling it to remanufacture a subset of the acquired items in the best condition. As more excess items are acquired, the firm can increase its selectivity and lower its remanufacturing costs. In this paper, we examine the tradeoff of acquisition and scrapping costs vs. remanufacturing costs when used product condition is widely varying and uncertain. We derive acquisition quantities that minimize total expected costs for several representations of condition variability and remanufacturing cost structures. We find that, when costs are linear, the optimal acquisition quantity has a closed form and increases with the square root of the degree of condition variability. Our models are based on experience with remanufacturers of cell phones and imaging supplies, and application of our results is illustrated using example data from industry.     

基于改进策略的混合型制造/再制造系统分析

在制造和再制造并存的混合型系统中,制造商需要同时协调新产品生产过程和旧产品再制造过程,这种双向物流的集成运作使得传统的生产规划和库存管理方式不再适用,如何构建一种有效的控制策略来协调生产过程和再制造过程就显得十分关键。本文在优化库存信息的基础上提出了一种适用于混合系统的改进策略,同时考虑到系统复杂性,主要采用控制理论中的传递函数技术构建了系统模型。仿真结果表明,本文提出的改进策略不仅可以有效协调新产品生产过程和旧产品再制造过程,而且还可以显著改善系统性能。     

Lifecycle Pricing for Installed Base Management with Constrained Capacity and Remanufacturing

Installed base management is the policy in which the manufacturer leases the product to consumers, and bundles repair and maintenance services along with the product. In this article, we investigate for the optimal leasing price and leasing duration decisions by a monopolist when the production and servicing capacity are constrained. The effect of diffusion of consumers in the installed base is considered, with the ownership of the product resting with the monopolist during the product lifecycle. The monopolist operating the installed base jointly optimizes the profits from leasing the product/service bundle along with maintenance revenues and remanufacturing savings. We formulate the manufacturer's problem as an optimal control problem and show that the optimal pricing strategy of the firm should be a skimming strategy. We also find that the effect of remanufacturing savings on the pricing decision and the length of the leasing duration changes significantly depending on the duration of the product's lifecycle. If the product lifecycle is long and remanufacturing savings are low, the firm should offer a shorter leasing duration, whereas if the remanufacturing savings are high, the firm should optimally offer a higher leasing duration. In contrast, if the time duration of the product lifecycle is low and remanufacturing savings are low, the firm prefers to offer a shorter leasing duration, whereas if the remanufacturing savings are high, the firm should optimally have a longer leasing duration. The article also shows that if the production capacity is small, the manufacturer increases the leasing duration. If the production capacity is very small, the manufacturer sets the leasing duration to be equal to the product lifecycle and does not use remanufacturing.     

奖惩机制下具竞争制造商的废旧产品回收决策模型

各国政府为保护环境加强了对废旧电器电子产品的回收再制造的管制。本文研究了两个制造商竞争情况下基于政府奖惩机制的制造商的废旧产品回收决策问题。具体研究时分两种情况:一种情况是两个制造商中只有一个回收再制造废旧产品,另一种情况是两个制造商都回收再制造废旧产品。研究表明:奖惩机制下回收再制造废旧产品的制造商的回收率提高;无论制造商是否回收再制造废旧产品,其新产品销售价均比无奖惩机制时低,奖惩机制对消费者有利;制造商竞争有利于奖惩机制引导制造商提高废旧产品的回收率;回收率随再制造率的提高而提高;无论另一个制造商回收再制造废旧产品与否,实施回收再制造制造商的利润随奖惩力度的提高而增加,随政府规定的目标回收率的提高而降低,且奖惩力度越大,降低幅度越明显。算例分析说明了上述结论的正确性。     

考虑不同回收质量等级的再制造系统回收生产决策

废旧产品的回收再制造过程往往在回收质量、再制造成本、再制造产出率、再制造产品需求等方面存在不确定性因素,极大地增加了再制造生产管理决策的复杂性。本文在一个回收再制造系统中研究了存在多种回收质量等级时的两阶段回收—再制造联合优化决策问题,并扩展到需求与价格相关和再制造产出率随机两种情形。在最大化再制造商期望利润的决策目标下,基于每种回收质量等级的单位回收和再制造成本构造出再制造系统的有效生产前沿面,给出了不同决策情形下再制造商的最优回收数量、销售定价的解析解,并且分析了一些主要的参数对再制造商最优决策的影响。本文的研究结果表明：（1）含有多种回收质量等级的再制造系统中存在一个下凸的有效生产前沿面,不在该前沿面上的任何质量等级的回收产品都将不会被用于再制造;（2）在同等的政府补贴额度下,回收补贴方式对再制造商决策的影响程度大于再制造补贴方式;（3）当再制造品的市场需求与价格相关时,最优销售价格至少大于第一种被使用的回收质量等级的边际回收和再制造成本;（4）任意两种回收质量等级之间存在着替代或互补效应,由其成本差异决定,并且这种效应随着需求不确定性的增大而增大;（5）再制造产出率的不确定性和再制造品需求的不确定性之间存在"对冲"效应,这种效应随着再制造产出率不确定性的降低而减弱。本文的研究可为不确定性环境下再制造企业的回收、生产管理决策提供有益的管理启示。     

两级再制造的S-M闭环供应链的决策与绩效分析

供应商是再制造战略研究中不可忽视的决策主体之一,因为制造商的产品回收再制造战略会对供应商的零部件供应决策产生影响,而且处于强势背景的供应商也有选择是否参与零部件的回收再制造的权利。为了探讨产品和零部件的两级再制造战略对供应商和零售商的定价决策及收益的影响,本文运用Stackelberg博弈,对供应商强势背景下供应商选择参与和选择不参与零部件的回收再制造的两种Supplier-Manufacturer闭环供应链模型进行了研究,并对两种情形下的定价决策与收益进行了对比分析。最后得出以下结论:再制造战略对批发价决策的影响与产品的市场需求状况有关,对零售价决策的影响与回收风险状况有关;供应商应积极参与两级再制造战略,因为供应商选择供应可再制造的零部件使自身受益,并且参与零部件的回收再制造可以在降低批发价和零售价的基础上使双方受益。最后,运用数值算例验证了本文的研究结论,丰富了再制造战略对定价决策及收益影响的研究成果。     

基于差异产品的外资渗透、私有化程度与社会福利研究

考虑到企业产品差异性、企业的私有化程度、外国资金的渗透等因素,研究了伯川德竞争情形下私有化程度、外资渗透与社会福利之间的关系以及私有化程度、外资渗透对混合双寡头市场的影响。首先建立混合双寡头的伯川德竞争模型,得出伯川德均衡解,然后在社会福利最大化下分产品为替代产品和互补产品两种情形分别得出了最优私有化程度的解,进而分析了外资渗透（或国内控股）对私有化程度与混合双寡头市场的影响。研究表明,生产替代性产品的企业进行价格竞争时,部分私有化企业为纯公共企业时社会福利达到最大,企业国内控股比例的增加将增大最优社会福利;生产互补性产品的企业在价格竞争下,实行国有企业公司制股份制改革时社会福利达到最大,并且国内控股比例的增加将降低最佳私有化程度,社会福利最大化下政府要鼓励产品多样化和减少国外资金的渗透。从整个社会和企业角度看,国有企业股份制改革策略为最佳策略。     

允许后续企业进入的兼并策略及其福利研究

研究了市场中允许后续进入的企业兼并策略以及对社会福利的影响.揭示了垄断竞争型市场中的兼并行为与寡头垄断型市场的基本差异.研究表明:1)市场的允许后续进入削弱了企业的兼并动机,同时在很大程度上避免了兼并带来的市场过度集中的可能性,有利于社会福利的增加;2)即使允许进入,实际的进入也不一定发生,即使发生也不会产生连锁效应;3)在兼并和可能的进入过程中,消费者与未参与兼并企业(而不是兼并企业)的利益是直接冲突的;4)对于那些会产生后续进入的兼并,消费者总是能获得直接利益.     

Competitive and Collaborative Quality and Warranty Management in Supply Chains

Product quality and product warranty coverage are two important and closely related operational decisions. A longer warranty protection period can boost sales, but it may also result in dramatically increased warranty cost, if product quality is poor. To investigate how these two decisions interact with each other and influence supply chain performance, we develop a single‐period model with a supplier that provides a product to an original equipment manufacturer, which in turn sells it to customers. Customer demand is random and affected by the length of the product warranty period. Warranty costs are incurred by both the supplier and the manufacturer. We analyze two different scenarios based on which party sets the warranty period: manufacturer warranty and supplier warranty. Product quality is controlled by the supplier, and the manufacturer determines the ordering quantity. We analyze these decentralized systems and provide the structural properties of the equilibrium strategies. We also compare the results of centralized and decentralized systems and identify the conditions under which one system provides a longer warranty and better product quality than the other. Our numerical study further shows that, in decentralized settings, when the warranty period is determined by the firm sharing the larger proportion of total warranty costs, the supply chain can achieve greater system‐wide profit. Both parties can therefore benefit from properly delegating the warranty decision and sharing the resulting additional profit. We further design a supplier‐development and buy‐back contract for coordinating decentralized supply chains. Several extensions are also discussed.     

Impact of Take‐Back Regulation on the Remanufacturing Industry

As waste from used electronic products grows steadily, manufacturers face take‐back regulations mandating its collection and proper treatment through recycling, or remanufacturing. Environmentalists greet such regulation with enthusiasm, but its effect on remanufacturing activity and industry competition remains unclear. We research these questions, using a stylized model with an original equipment manufacturer (OEM) facing competition from an independent remanufacturer (IR). We examine the effects of regulation on three key factors: remanufacturing levels, consumer surplus, and the OEM profit. First, we find that total OEM remanufacturing actually may decrease under high collection and/or reuse targets, meaning more stringent targets do not imply more remanufacturing. Consumer surplus and the OEM profit, meanwhile, may increase when OEM‐IR competition exists in a regulated market. Finally, through a numerical study, we investigate how total welfare changes in the collection target, what happens when the cost of collection is not linear, and what happens when IR products are valued differently by consumers.     

竞争环境下双边平台增值服务质量投资竞争研究

为了提高竞争环境下双边平台效益与竞争优势,讨论了平台企业对双边用户增值服务质量投资竞争决策问题。在考虑三种不同用户归属条件的基础上,构建了双边平台增值服务投资竞争模型。通过比较分析发现：当双边用户单归属时,无论对平台单边还是双边进行增值服务投资,投资高质量增值服务均是两平台的占优策略。当单边用户多归属时,若对消费者边进行增值服务投资,则投资低质量增值服务为平台的占优策略;若对供应商边或双边进行增值服务投资,则投资高质量增值服务为平台的占优策略。当双边用户多归属时,无论对平台单边还是双边进行增值服务投资,投资低质量增值服务均是两平台的占优策略。