Effects of autocorrelation on control chart performance

In this article, we study the capability of the standard control chart for individual observations with fixed control limits to identify special causes reflected as isolated extreme points in the presence of autocorrelation. We consider both the application of standard Shewhart limits and moving-range limits and derive the risks of false positive and false negative when the control chart observations follow a general ARMA(p,q) process.     

EVVMA and cusum control charts in the presence of correlation

The statistical properties of control charts are usually evaluated under the assumption that the observations from the process are independent. For many processes however, observations which are closely spaced in time will be correlated. This paper considers EWMA and CUSUM control charts for the process mean when the observations are from an AR(1) process with additional random error. This simple model may be a reasonable model for many processes encountered in practice. The ARL and steady state ARL of the EWMA and CUSUM charts are evaluated numerically using an integral equation approach and a Markov chain approach. The numerical results show that correlation can have a significant effect on the properties of these charts. Tables are given to aid in the design of these charts when the observations follow the assumed model.     

Robustness of Inference for One-sample Problem with Correlated Observations

The inference about the population mean based on the standard t-test involves the assumption of normal population as well as independence of the observations. In this paper we examine the robustness of the inference in the presence of correlations among the observations. We consider the simplest correlation structure AR(1) and its impact on the t-test. A modification of the t-test suitable for this structure is suggested, and its effect on the inference is investigated using Monte Carlo simulation.     

The effects of correlation among observations on the consistency property of sample variance

It is well known that even when the sample observations are correlated and not normal the sample variance, S² converges in probability to E(S²). But the required sample size for S² to be a consistent estimator of E(S²) is an open question. Some light is shed on this question in this paper. In particular the relation between the rate of convergence and the correlation property of the observations is explored. It is shown that the retardation to the rate of convergence is not appreciable if the correlation is moderate but it can be severe for extreme correlations.     

Performance of the zone control chart

Average run lengths of the zone control chart are presented, The performance of this chart is compared with that of several Shewhart charts with and without runs rules, It is shown that the standard zone control chart has performance similar to some even simpler charts and a much higher false alarm rate than the Shewhart chart with all of the common runs rules. It is also shown that a slightly modified zone control chart outperforms the Shewhart chart with the common runs rules.     

The effect of autocorrelation on the retrospective X-chart

Quality control chart interpretation is usually based on the assumption that successive observations are independent over time. In this article we show the effect of autocorrelation on the retrospective Shewhart chart for individuals, often referred to as the X-chart, with the control limits based on moving ranges. It is shown that the presence of positive first lag autocorrelation results in an increased number of false alarms from the control chart. Negative first lag autocorrelation can result in unnecessarily wide control limits such that significant shifts in the process mean may go undetected. We use first-order autoregressive and first-order moving average models in our simulation of small samples of autocorrelated data.     

An Examination of the Robustness to Non Normality of the EWMA Control Charts for the Dispersion

ABSTRACT

The EWMA control chart is used to detect small shifts in a process. It has been shown that, for certain values of the smoothing parameter, the EWMA chart for the mean is robust to non normality. In this article, we examine the case of non normality in the EWMA charts for the dispersion. It is shown that we can have an EWMA chart for dispersion robust to non normality when non normality is not extreme.     

Evaluation of CUSUM Charts for Finite-Horizon Processes

This article analyses and evaluates the properties of a CUSUM chart designed for monitoring the process mean in short production runs. Several statistical measures of performance that are appropriate when the process operates for a finite-time horizon are proposed. The methodology developed in this article can be used to evaluate the performance of the CUSUM scheme for any given set of chart parameters from both an economic and a statistical point of view, and thus, allows comparisons with various other charts.     

Performance comparison of some likelihood ratio-based statistical surveillance methods

Using Markov chain representations, we evaluate and compare the performance of cumulative sum (CUSUM) and Shiryayev–Roberts methods in terms of the zero- and steady-state average run length and worst-case signal resistance measures. We also calculate the signal resistance values from the worst- to the best-case scenarios for both the methods. Our results support the recommendation that Shewhart limits be used with CUSUM and Shiryayev–Roberts methods, especially for low values of the size of the shift in the process mean for which the methods are designed to detect optimally.     

Monitoring the mean of autocorrelated observations with one generally weighted moving average control chart

Traditionally, using a control chart to monitor a process assumes that process observations are normally and independently distributed. In fact, for many processes, products are either connected or autocorrelated and, consequently, obtained observations are autocorrelative rather than independent. In this scenario, applying an independence assumption instead of autocorrelation for process monitoring is unsuitable. This study examines a generally weighted moving average (GWMA) with a time-varying control chart for monitoring the mean of a process based on autocorrelated observations from a first-order autoregressive process (AR(1)) with random error. Simulation is utilized to evaluate the average run length (ARL) of exponentially weighted moving average (EWMA) and GWMA control charts. Numerous comparisons of ARLs indicate that the GWMA control chart requires less time to detect various shifts at low levels of autocorrelation than those at high levels of autocorrelation. The GWMA control chart is more sensitive than the EWMA control chart for detecting small shifts in a process mean.     

A Markov-chain method for computing the run-length distribution of the self-starting cumulative sum scheme

We propose an analytic method for computing the run-length distribution of the cumulative sum (CUSUM) of Q statistics. The method is based on a model in which the operation of this CUSUM is embedded in a nonstationary, discrete-time Markov chain. The calculations of the method agree closely with those of Monte Carlo simulation, supporting the method's accuracy. Our results facilitate understanding the effectiveness of the CUSUM of Q statistics in detecting process mean shifts.     

Improving the performance of the zone control chart

A general model for the zone control chart is presented. Using this model, it is shown that there are score vectors for zone control charts which result in superior average run length performance in comparison to Shewhart charts with common runs rules.

A fast initial response (FIR) feature for the zone control chart is also proposed. Average run lengths of the zone control chart with this feature are calculated. It is shown that the FIR feature improves zone control chart performance by providing significantly earlier signals when the process is out of control.     

Monitoring correlated processes with binomial marginals

Few approaches for monitoring autocorrelated attribute data have been proposed in the literature. If the marginal process distribution is binomial, then the binomial AR(1) model as a realistic and well-interpretable process model may be adequate. Based on known and newly derived statistical properties of this model, we shall develop approaches to monitor a binomial AR(1) process, and investigate their performance in a simulation study. A case study demonstrates the applicability of the binomial AR(1) model and of the proposed control charts to problems from statistical process control.     

Goodness-of-fit tests for binomial AR(1) processes

The binomial AR(1) model describes a nonlinear process with a first-order autoregressive (AR(1)) structure and a binomial marginal distribution. To develop goodness-of-fit tests for the binomial AR(1) model, we investigate the observed marginal distribution of the binomial AR(1) process, and we tackle its autocorrelation structure. Motivated by the family of power-divergence statistics for handling discrete multivariate data, we derive the asymptotic distribution of certain categorized power-divergence statistics for the case of a binomial AR(1) process. Then we consider Bartlett's formula, which is widely used in time series analysis to provide estimates of the asymptotic covariance between sample autocorrelations, but which is not applicable when the underlying process is nonlinear. Hence, we derive a novel Bartlett-type formula for the asymptotic distribution of the sample autocorrelations of a binomial AR(1) process, which is then applied to develop tests concerning the autocorrelation structure. Simulation studies are carried out to evaluate the size and power of the proposed tests under diverse alternative process models. Several real examples are used to illustrate our methods and findings.     

A variable-neighbourhood search algorithm for finding optimal run orders in the presence of serial correlation

The responses obtained from response surface designs that are run sequentially often exhibit serial correlation or time trends. The order in which the runs of the design are performed then has an impact on the precision of the parameter estimators. This article proposes the use of a variable-neighbourhood search algorithm to compute run orders that guarantee a precise estimation of the effects of the experimental factors. The importance of using good run orders is demonstrated by seeking D-optimal run orders for a central composite design in the presence of an AR(1) autocorrelation pattern.     

A robust R control chart based on a two-step estimator of the process dispersion

ABSTRACT

Control charts are the frequently used tools for monitoring and controlling the processes. Classical control charts are sensitive to existing contaminated data which may be presented in the data collected from the processes. Thus, these charts are not able to control the processes precisely when the data are contaminated. Robust control charts are those which are less sensitive to contamination. Some robust control charts for monitoring the process variability were proposed in the past which are robust to some sorts of contamination. In this paper a new robust R control chart is proposed which is less sensitive to wide range of contaminations, i.e. general and local contaminations. Simulation studies are performed to compare the performance of the proposed control chart with some classical and robust control charts, using ARL and MSD as criteria for comparisons purposes. The simulation results show a very good performance of the proposed chart when both types of contaminations exist.     

A New Adaptive Variable Sample Size Approach in EWMA Control Chart

Adaptive control charts have been developed for improving the capability of control charts in detecting small shifts. In this article, we propose a new exponential weighted moving average control chart with variable sample size, in which the sample size is determined as an integer linear function by EWMA statistic value. The performance of the proposed VSS EWMA control chart is compared with FSS EWMA as well as traditional VSS EWMA control charts. The results show the better performance of the proposed VSS strategy respect to the traditional one and fixed sample size.     

On the Run Length of a State-Space Control Chart for Multivariate Autocorrelated Data

The literature on statistical process control (SPC) describes the negative effects of autocorrelation in terms of the increase in false alarms. This has been treated by the individual modeling of each series or the application of VAR models. In the former case, the analysis of the cross correlation structure between the variables is altered. In the latter, if the cross correlation is not strong, the filtering process may modify the weakest relations. In order to improve these aspects, state-space models have been introduced in multivariate statistical process control (MSPC). This article presents a proposal for building a control chart for innovations, estimating its average run length to highlight its advantages over the VAR approach mentioned above.