A new adaptive EWMA control chart using auxiliary information for monitoring the process mean

The adaptive memory-type control charts, including the adaptive exponentially weighted moving average (EWMA) and cumulative sum (CUSUM) charts, have gained considerable attention because of their excellent speed in providing overall good detection over a range of mean shift sizes. In this paper, we propose a new adaptive EWMA (AEWMA) chart using the auxiliary information for efficiently monitoring the infrequent changes in the process mean. The idea is to first estimate the unknown process mean shift using an auxiliary information based mean estimator, and then adaptively update the smoothing constant of the EWMA chart. Using extensive Monte Carlo simulations, the run length profiles of the AEWMA chart are computed and explored. The AEWMA chart is compared with the existing control charts, including the classical EWMA, CUSUM, synthetic EWMA and synthetic CUSUM charts, in terms of the run length characteristics. It turns out that the AEWMA chart performs uniformly better than these control charts when detecting a range of mean shift sizes. An illustrative example is also presented to demonstrate the working and implementation of the proposed and existing control charts.     

Multivariate process dispersion monitoring without subgrouping

The memory-type adaptive and non-adaptive control charts are among the best control charts for detecting small-to-moderate changes in the process parameter(s). In this paper, we propose the Crosier CUSUM (CCUSUM), EWMA, adaptive CCUSUM (ACCUSUM) and adaptive EWMA (AEWMA) charts for efficiently monitoring the changes in the covariance matrix of a multivariate normal process without subgrouping. Using extensive Monte Carlo simulations, the length characteristics of these control charts are computed. It turns out that the ACCUSUM and AEWMA charts perform uniformly and substantially better than the CCUSUM and EWMA charts when detecting a range of shift sizes in the covariance matrix. Moreover, the AEWMA chart outperforms the ACCUSUM chart. A real dataset is used to explain the implementation of the proposed control charts.     

MDEWMA chart: an efficient and robust alternative to monitor process dispersion

Control chart is the most important statistical process control tool used to monitor changes in process location and dispersion. In this study, an EWMA control chart is proposed for efficient and robust monitoring of process dispersion. The proposed chart, namely the MDEWMA chart, is based on estimating the process standard deviation (σ) using the mean absolute deviations (MD), taken from the sample median. The performance of the proposed chart has been compared with the EWMASR chart (a dispersion EWMA chart based on sample range) and MD chart (a Shewhart-type dispersion chart based on MD), under the existence and violation of normality assumption. It has been observed that the proposed MDEWMA chart is more efficient and robust when compared with both EWMASR and MD charts in terms of run length (RL) characteristics such as average RL, median RL and standard deviation of the RL distribution.     

Non parametric double generally weighted moving average sign charts based on process proportion

Non parametric control charts have received increasing attention in the field of statistical process control. This paper presents a non parametric double generally weighted moving average (DGWMA) sign chart for monitoring small deviations when the quality characteristics of a process are unknown. The statistical performance of the non parametric DGWMA sign chart is evaluated and compared with those of other charts, including the exponentially weighted moving average (EWMA), generally weighted moving average (GWMA), and double EWMA (DEWMA) sign charts. Simulation studies indicate that the non parametric DGWMA sign chart with a large design and median adjustment parameters is always more sensitive than other charts in detecting small changes.     

Optimal design of the adaptive exponentially weighted moving average control chart over a range of mean shifts

The adaptive exponentially weighted moving average (AEWMA) control chart is a smooth combination of the Shewhart and exponentially weighted moving average (EWMA) control charts. This chart was proposed by Cappizzi and Masarotto (2003) to achieve a reasonable performance for both small and large shifts. Cappizzi and Masarotto (2003) used a pair of shifts in designing their control chart. In this study, however, the process mean shift is considered as a random variable with a certain probability distribution and the AEWMA control chart is optimized for a wide range of mean shifts according to that probability distribution and not just for a pair of shifts. Using the Markov chain technique, the results show that the new optimization design can improve the performance of the AEWMA control chart from an overall point of view relative to the various designs presented by Cappizzi and Masarotto (2003). Optimal design parameters that achieve the desired in-control average run length (ARL) are computed in several cases and formulas used to find approximately their values are given. Using these formulas, the practitioner can compute the optimal design parameters corresponding to any desired in-control ARL without the need to apply the optimization procedure. The results obtained by these formulas are very promising and would particularly facilitate the design of the AEWMA control chart for any in-control ARL value.     

A mixed GWMA–CUSUM control chart for monitoring the process mean

The memory-type control charts are widely used in the process and service industries for monitoring the production processes. The reason is their sensitivity to quickly react against the small process disturbances. Recently, a new cumulative sum (CUSUM) chart has been proposed that uses the exponentially weighted moving average (EWMA) statistic, called the EWMA–CUSUM chart. Similarly, in order to further enhance the sensitivity of the EWMA–CUSUM chart, we propose a new CUSUM chart using the generally weighted moving average (GWMA) statistic, called the GWMA–CUSUM chart, for efficiently monitoring the process mean. The GWMA–CUSUM chart encompasses the existing CUSUM and EWMA–CUSUM charts. Extensive Monte Carlo simulations are used to explore the run length profiles of the GWMA–CUSUM chart. Based on comprehensive run length comparisons, it turns out that the GWMA–CUSUM chart performs substantially better than the CUSUM, EWMA, GWMA, and EWMA–CUSUM charts when detecting small shifts in the process mean. An illustrative example is also presented to explain the implementation and working of the EWMA–CUSUM and GWMA–CUSUM charts.     

A new nonparametric synthetic EWMA control chart for monitoring process mean

The exponentially weighted moving average (EWMA) control charts are widely used in chemical and process industries because of their excellent speed in catching small to moderate shifts in the process target. In usual practice, many data come from a process where the monitoring statistic is non-normally distributed or it follows an unknown probability distribution. This necessitates the use of distribution-free/nonparametric control charts for monitoring the deviations from the process target. In this paper, we integrate the existing EWMA sign chart with the conforming run length chart to propose a new synthetic EWMA (SynEWMA) sign chart for monitoring the process mean. The SynEWMA sign chart encompasses the synthetic sign and EWMA sign charts. Monte Carlo simulations are used to compute the run length profiles of the SynEWMA sign chart. Based on a comprehensive comparison, it turns out that the SynEWMA sign chart is able to perform substantially better than the existing EWMA sign chart. Both real and simulated data sets are used to explain the working and implementation of existing and proposed control charts.     

A EWMA control chart based on an auxiliary variable and repetitive sampling for monitoring process location

ABSTRACT

This article develops an exponentially weighted moving average (EWMA) control chart using an auxiliary variable and repetitive sampling for efficient detection of small to moderate shifts in location. A EWMA statistic of a product estimator of the average (which utilities the information of auxiliary variables as well as repetitive sampling) is plotted on the proposed chart. The control chart coefficients of the proposed EWMA chart are determined for two strategic limits known as outer and inner control limits for the target in-control average run length. The performance of the proposed EWMA chart is studied using average run length when a shift occurs in the process average. The efficiency of the developed chart is compared with the competitive existing control charts. The results of the study revealed that proposed EWMA chart is more efficient than others to detect small changes in process mean.     

An EWMA chart for monitoring process mean

In the statistical process control literature, there exists several improved quality control charts based on cost-effective sampling schemes, including the ranked set sampling (RSS) and median RSS (MRSS). A generalized cost-effective RSS scheme has been recently introduced for efficiently estimating the population mean, namely varied L RSS (VLRSS). In this article, we propose a new exponentially weighted moving average (EWMA) control chart for monitoring the process mean using VLRSS, named the EWMA-VLRSS chart, under both perfect and imperfect rankings. The EWMA-VLRSS chart encompasses the existing EWMA charts based on RSS and MRSS (named the EWMA-RSS and EWMA-MRSS charts). We use extensive Monte Carlo simulations to compute the run length characteristics of the EWMA-VLRSS chart. The proposed chart is then compared with the existing EWMA charts. It is found that, with either perfect or imperfect rankings, the EWMA-VLRSS chart is more sensitive than the EWMA-RSS and EWMA-MRSS charts in detecting small to large shifts in the process mean. A real dataset is also used to explain the working of the EWMA-VLRSS chart.     

An Examination of the Robustness to Non Normality of the EWMA Control Charts for the Dispersion

ABSTRACT

The EWMA control chart is used to detect small shifts in a process. It has been shown that, for certain values of the smoothing parameter, the EWMA chart for the mean is robust to non normality. In this article, we examine the case of non normality in the EWMA charts for the dispersion. It is shown that we can have an EWMA chart for dispersion robust to non normality when non normality is not extreme.     

An Evaluation of the Double Exponentially Weighted Moving Average Control Chart

In this article we perform a careful investigation of the double exponentially weighted moving average (DEWMA) chart performance for monitoring the process mean. We compare the performance of this chart to the usual EWMA control chart based on zero-state and worst-case average run length (ARL) measures. We also evaluate the signal resistance measure of the DEWMA chart and compare its maximum value to that of the EWMA chart. We show that the superiority of the DEWMA chart over the simpler standard EWMA chart based on zero-state ARL performance disappears when the smoothing constant of the EWMA chart is chosen to give weights to past observations closer to those given by the DEWMA chart. Moreover, our results show that the standard EWMA chart has much better performance than the DEWMA chart in terms of worst-case ARL values, especially when small smoothing constants are used. We also demonstrate using an illustrative example that the DEWMA chart can build up an exceedingly large amount of inertia when used to monitor the process mean.     

Generally weighted moving average control charts using repetitive sampling

Abstract

Generally weighted moving average (GWMA) control charts have been validated for effective detection of small process shifts, and perform better than exponentially weighted moving average (EWMA) control charts. These charts are available based on single sampling; however, repetitive sampling charts have received less attention. Here, a GWMA control chart based on repetitive sampling (namely an RS-GWMA chart) is proposed for enhancing detectability of small process shifts. Simulations show that the proposed RS-GWMA chart with large design and small adjustment parameters outperforms existing hybrid EWMA (HEWMA) control charts based on repetitive sampling. An in-silico example is considered for demonstrating the applicability of the proposed RS-GWMA chart.     

Robustness to non-normality and autocorrelation of individuals control charts

This paper studies the effects of non-normality and autocorrelation on the performances of various individuals control charts for monitoring the process mean and/or variance. The traditional Shewhart X chart and moving range (MR) chart are investigated as well as several types of exponentially weighted moving average (EWMA) charts and combinations of control charts involving these EWMA charts. It is shown that the combination of the X and MR charts will not detect small and moderate parameter shifts as fast as combinations involving the EWMA charts, and that the performana of the X and MR charts is very sensitive to the normality assumption. It is also shown that certain combinations of EWMA charts can be designed to be robust to non-normality and very effective at detecting small and moderate shifts in the process mean and/or variance. Although autocorrelation can have a significant effect on the in-control performances of these combinations of EWMA charts, their relative out-of-control performances under independence are generally maintained for low to moderate levels of autocorrelation.     

Fast Initial Response Features for Poisson GWMA Control Charts

The Poisson GWMA (PGWMA) control chart is an extension model of Poisson EWMA chart. It is substantially sensitive to small process shifts for monitoring Poisson observations. Recently, some approaches have been proposed to modify EWMA charts with fast initial response (FIR) features. In this article, we employ these approaches in PGWMA charts and introduce a novel chart called Poisson double GWMA (PDGWMA) chart for comparison. Using simulation, various control schemes are designed and their average run lengths (ARLs) are computer and compared. It is shown that the PDGWMA chart is the first choice in detecting small shifts especially when the shifts are downward, and the PGWMA chart with adjusted time-varying control limits performs excellently in detecting great process shifts during the initial stage.     

A multivariate exponentially weighted moving average control chart for monitoring process variability

This paper introduces a new multivariate exponentially weighted moving average (EWMA) control chart. The proposed control chart, called an EWMA V-chart, is designed to detect small changes in the variability of correlated multivariate quality characteristics. Through examples and simulations, it is demonstrated that the EWMA V-chart is superior to the |S|-chart in detecting small changes in process variability. Furthermore, a counterpart of the EWMA V-chart for monitoring process mean, called the EWMA M-chart is proposed. In detecting small changes in process variability, the combination of EWMA M-chart and EWMA V-chart is a better alternative to the combination of MEWMA control chart (Lowry et al. , 1992) and |S|-chart. Furthermore, the EWMA M- chart and V-chart can be plotted in one single figure. As for monitoring both process mean and process variability, the combined MEWMA and EWMA V-charts provide the best control procedure.     

Grouped data exponentially weighted moving average control charts

In the manufacture of metal fasteners in a progressive die operation, and other industrial situations, important quality dimensions cannot be measured on a continuous scale, and manufactured parts are classified into groups by using a step gauge. This paper proposes a version of exponentially weighted moving average (EWMA) control charts that are applicable to monitoring the grouped data for process shifts. The run length properties of this new grouped data EWMA chart are compared with similar results previously obtained for EWMA charts for variables data and with those for cumulative sum (CUSUM) schemes based on grouped data. Grouped data EWMA charts are shown to be nearly as efficient as variables-based EWMA charts and are thus an attractive alternative when the collection of variables data is not feasible. In addition, grouped data EWMA charts are less affected by the discreteness that is inherent in grouped data than are grouped data CUSUM charts. In the metal fasteners application, grouped data EWMA charts were simple to implement and allowed the rapid detection of undesirable process shifts.     

The Generally Weighted Moving Average Variance Chart

This article extends the generally weighted moving average (GWMA) technique for detecting changes in process variance. The proposed chart is called the generally weighted moving average variance (GWMAV) chart. Simulation is employed to evaluate the average run length (ARL) characteristics of the GWMAV and EWMA control charts. An extensive comparison of these control charts reveals that the GWMAV chart is more sensitive than the EWMA control charts for detecting small shifts in the variance of a process when the shifts are below 1.35 standard deviations. Additionally, the GWMAV control chart performs little better when the variance shifts are between 1.35 and 1.5 standard deviation, and the 2 charts performs similar when the variance shifts are above 1.5 standard deviation. The design of the GWMAV chart is also discussed.     

Combined Shewhart–EWMA control charts with estimated parameters

Shewhart and EWMA control charts can be suitably combined to obtain a simple monitoring scheme sensitive to both large and small shifts in the process mean. So far, the performance of the combined Shewhart–EWMA (CSEWMA) has been investigated under the assumption that the process parameters are known. However, parameters are often estimated from reference Phase I samples. Since chart performances may be even largely affected by estimation errors, we study the behaviour of the CSEWMA with estimated parameters in both in- and out-of-control situations. Comparisons with standard Shewhart and EWMA charts are presented. Recommendations are given for Phase I sample size requirements necessary to achieve desired in-control performance.     

Exponentially weighted moving average control charts for three-level products

In this paper, exponentially weighted moving average (EWMA) control charts for multinomial data are developed with a three-level classification scheme. The lower and upper control limits of the proposed EWMA control chart are evaluated using Markov chain approximation. Compared with the three-level Shewhart control chart, numerical results indicate that the proposed EWMA control chart is relatively sensitive to small shifts in a three-level multinomial process. A figure and a table are provided for practitioners to select the value of chart limit coefficient that gives the desired in-control average run length.     

Monitoring Process Mean and Variability with One Non-central Chi-square Chart

Traditionally, an X-chart is used to control the process mean and an R-chart to control the process variance. However, these charts are not sensitive to small changes in process parameters. A good alternative to these charts is the exponentially weighted moving average (EWMA) control chart for controlling the process mean and variability, which is very effective in detecting small process disturbances. In this paper, we propose a single chart that is based on the non-central chi-square statistic, which is more effective than the joint X and R charts in detecting assignable cause(s) that change the process mean and/or increase variability. It is also shown that the EWMA control chart based on a non-central chi-square statistic is more effective in detecting both increases and decreases in mean and/or variability.