A process capability index that is based on the proportion of conformance

In this paper a new process capability index is proposed, which is based on the proportion of conformance of the process and has several appealing features. This index is simple in its assessment and interpretation and is applicable to normally or non-normally distributed processes. Likewise, its value can be assessed for continuous or discrete processes, it can be used under either unilateral or bilateral tolerances and the assessment of confidence limits for its true value is not very involved, under specific distributional assumptions. Point estimators and confidence limits for this index are investigated, assuming two very common continuous distributions (normal and exponential).     

On a Process Capability Index for Asymmetric Specifications

Abstract

Among the process capability indices considered in the literature C _pm is one of the most widely used, despite the fact that its performance often becomes unsatisfactory in the case of processes with asymmetric specifications, i.e., processes whose target value is not located at the midpoint of the specification area. In this article, a new index that is a variant of C _pm , is introduced and shown to overcome this deficiency. In particular, the proposed index performs satisfactorily for processes with symmetric or asymmetric specifications. Moreover, the article compares the suggested index with the existing indices for asymmetric specifications, investigates the distributional properties of its estimator under the assumption of normality and deals with the assessment of confidence intervals using three bootstrap methods. The coverage achieved by each of these methods is investigated via simulation.     

An entropic structure in capability indices

Abstract

Analysis capability indices for symmetric process in normal case is obtained via maximum entropy approach of distribution function of the data. In view of it, we have perused on production processes to be in statistical control. Generally a process is capable based on capability indices when its reasonable index was more than a known threshold value. Thus by conditioning on indices, the most general distribution is found out whose parameters can be approximated by using the data of process. Also analysis via Kullback-Leibler information measure based on the above arguments is obtained in the last part of the paper.     

An asymptotic confidence interval for the process capability index Cpm

Abstract

The use of indices as an estimation tool of process capability is long-established among the statistical quality professionals. Numerous capability indices have been proposed in last few years. C_pm constitutes one of the most widely used capability indices and its estimation has attracted much interest. In this paper, we propose a new method for constructing an approximate confidence interval for the index C_pm. The proposed method is based on the asymptotic distribution of the index C_pm obtained by the Delta Method. Under some regularity conditions, the distribution of an estimator of the process capability index C_pm is asymptotically normal.     

Nonparametric estimation of the mean function of a stochastic process with missing observations

In an attempt to identify similarities between methods for estimating a mean function with different types of response or observation processes, we explore a general theoretical framework for nonparametric estimation of the mean function of a response process subject to incomplete observations. Special cases of the response process include quantitative responses and discrete state processes such as survival processes, counting processes and alternating binary processes. The incomplete data are assumed to arise from a general response-independent observation process, which includes right- censoring, interval censoring, periodic observation, and mixtures of these as special cases. We explore two criteria for defining nonparametric estimators, one based on the sample mean of available data and the other inspired by the construction of Kaplan-Meier (or product-limit) estimator [J. Am. Statist. Assoc. 53 (1958) 457] for right-censored survival data. We show that under regularity conditions the estimated mean functions resulting from both criteria are consistent and converge weakly to Gaussian processes, and provide consistent estimators of their covariance functions. We then evaluate these general criteria for specific responses and observation processes, and show how they lead to familiar estimators for some response and observation processes and new estimators for others. We illustrate the latter with data from an recently completed AIDS clinical trial.     

Evaluation of process capability in multivariate nonlinear profiles

ABSTRACT

Process capability indices measure the ability of a process to provide products that meet certain specifications. Few references deal with the capability of a process characterized by a functional relationship between a response variable and one or more explanatory variables, which is called profile. Specifically, there is not any reference analysing the capability of processes characterized by multivariate nonlinear profiles. In this paper, we propose a method to measure the capability of these processes, based on principal components for multivariate functional data and the concept of functional depth. A simulation study is conducted to assess the performance of the proposed method. An example from the sugar production illustrates the applicability of this approach.     

A note on the asymptotic distribution of the process capability index C pmk

Process capability indices have been widely used to evaluate the process performance to the continuous improvement of quality and productivity. The distribution of the estimator of the process capability index C _pmk is very complicated and the asymptotic distribution is proposed by Chen and Hsu [The asymptotic distribution of the processes capability index C _pmk , Comm. Statist. Theory Methods 24(5) (1995), pp. 1279–1291]. However, we found a critical error for the asymptotic distribution when the population mean is not equal to the midpoint of the specification limits. In this paper, a correct version of the asymptotic distribution is given. An asymptotic confidence interval of C _pmk by using the correct version of asymptotic distribution is proposed and the lower bound can be used to test if the process is capable. A simulation study of the coverage probability of the proposed confidence interval is shown to be satisfactory. The relation of six sigma technique and the index C _pmk is also discussed in this paper. An asymptotic testing procedure to determine if a process is capable based on the index of C _pmk is also given in this paper.     

Group selection for processes with multiple quality characteristics

Evaluating and comparing process capabilities are important tasks of production management. Manufacturers should apply the process with the highest capability among competing processes. A process group selection method is developed to solve the process selection problem based on overall yields. The goal is to select the processes with the highest overall yield among I processes under multiple quality characteristics, I > 2. The proposed method uses Bonferroni adjustment to control the overall error rate of comparing multiple processes. The critical values and the required sample sizes for designated powers are provided for practical use.     

A comparison of methods forsing loss-based capability index

The process capability index C _pm, sometimes called the loss-based index, has been proposed to the manufacturing industry for measuring process reproduction capability. This index incorporates the variation of production items with respect to the target value and the specification limits preset in the factory. To estimate the loss-based index properly and accurately, certain frequentist and Bayesian perspectives have been proposed to obtain lower confidence bounds (LCBs) for providing minimum process capability. The LCBs not only provide critical information regarding process performance but are also used to determine whether an improvement was made in a capability index and by extension in reducing the fraction of non-conforming items. In this paper, under the assumption of normality, based on frequentist and Bayesian senses, several existing approaches for constructing LCBs of C _pm are presented. Depending on the statistical methods used, we then classify these existing approaches into three categories and compared them in terms of the coverage rates and the mean values of the LCBs via simulations. The relative advantages and disadvantages of these approaches are summarized with some highlights of the relevant findings.     

Parametric bootstrap process capability index control charts for both mean and dispersion

Abstract

Non-normal processes are common in practice. In this paper, we propose a novel approach to defining bootstrap process capability index (PCI) control charts to monitor the performance of in-control skew normal processes. We use a bootstrap method to calculate phase I control limits of the corresponding PCI control charts. The β-risk curves of the associated PCI control charts will be used to assess the performance of the PCI control charts. We use Monte-Carlo simulation to evaluate the performance of the proposed PCI control charts. A numerical example to illustrate the implementation of the proposed control charts.     

Asymptotic approach for a renewal-reward process with a general interference of chance

ABSTRACT

In this study, a renewal-reward process with a discrete interference of chance is constructed and considered. Under weak conditions, the ergodicity of the process X(t) is proved and exact formulas for the ergodic distribution and its moments are found. Within some assumptions for the discrete interference of chance in general form, two-term asymptotic expansions for all moments of the ergodic distribution are obtained. Additionally, kurtosis coefficient, skewness coefficient, and coefficient of variation of the ergodic distribution are computed. As a special case, a semi-Markovian inventory model of type (s, S) is investigated.     

Estimating process capability index Cpk: classical approach versus Bayesian approach

Process capability index C_pk has been the most popular one used in the manufacturing industry dealing with problems of measuring reproduction capability of processes to enhance product development with very low fraction of defectives. In the manufacturing industry, lower confidence bound (LCB) estimates the minimum process capability providing pivotal information for quality engineers to monitoring the process and assessing process performance for quality assurance. The main objective of this paper is to compare and contrast the LCBs on C_pk using two approaches, Classical method and Bayesian method.     

A Bayesian procedure for assessing process performance based on the third-generation capability index

Capability indices that qualify process potential and process performance are practical tools for successful quality improvement activities and quality program implementation. Most existing methods to assess process capability were derived on the basis of the traditional frequentist point of view. This paper considers the problem of estimating and testing process capability based on the third-generation capability index C _pmk from the Bayesian point of view. We first derive the posterior probability p for the process under investigation is capable. The one-sided credible interval, a Bayesian analog of the classical lower confidence interval, can be obtained to assess process performance. To investigate the effectiveness of the derived results, a series of simulation was undertaken. The results indicate that the performance of the proposed Bayesian approach depends strongly on the value of ξ=(μ?T)/σ. It performs very well with the accurate coverage rate when μ is sufficiently far from T. In those cases, they have the same acceptable performance even though the sample size n is as small as 25.     

An Improved Approach for Estimating Product Performance Based on the Capability Index C pmk

In this article, we construct an improved procedure for estimating the process capability index C _pmk . We propose a new C _pmk lower-bound approach based on the GCI concept, and compare it with other existing methods. Based on the comparison results, we conclude with a recommendation, and construct a step-by-step procedure for the recommended approach to estimate the actual process capability C _pmk for various sample sizes. The lower bound attended by our recommended approach, indeed, improves other existing lower bound methods. We also investigate a real-world application to illustrate how we could apply the recommended approach to the actual manufacturing processes.     

Estimation of parameters of SDE driven by fractional Brownian motion with polynomial drift

ABSTRACT

Strongly consistent and asymptotically normal estimators of the Hurst index and volatility parameters of solutions of stochastic differential equations with polynomial drift are proposed. The estimators are based on discrete observations of the underlying processes.     

Elliptical safety region plots for C pk

The process capability index C _pk is widely used when measuring the capability of a manufacturing process. A process is defined to be capable if the capability index exceeds a stated threshold value, e.g. C _pk >4/3. This inequality can be expressed graphically using a process capability plot, which is a plot in the plane defined by the process mean and the process standard deviation, showing the region for a capable process. In the process capability plot, a safety region can be plotted to obtain a simple graphical decision rule to assess process capability at a given significance level. We consider safety regions to be used for the index C _pk . Under the assumption of normality, we derive elliptical safety regions so that, using a random sample, conclusions about the process capability can be drawn at a given significance level. This simple graphical tool is helpful when trying to understand whether it is the variability, the deviation from target, or both that need to be reduced to improve the capability. Furthermore, using safety regions, several characteristics with different specification limits and different sample sizes can be monitored in the same plot. The proposed graphical decision rule is also investigated with respect to power.     

The discretely observed immigration-death process: Likelihood inference and spatiotemporal applications

ABSTRACT

We consider a stochastic process, the homogeneous spatial immigration-death (HSID) process, which is a spatial birth-death process with as building blocks (i) an immigration-death (ID) process (a continuous-time Markov chain) and (ii) a probability distribution assigning iid spatial locations to all events. For the ID process, we derive the likelihood function, reduce the likelihood estimation problem to one dimension, and prove consistency and asymptotic normality for the maximum likelihood estimators (MLEs) under a discrete sampling scheme. We additionally prove consistency for the MLEs of HSID processes. In connection to the growth-interaction process, which has a HSID process as basis, we also fit HSID processes to Scots pine data.     

Estimating Process Capability Index C PM Using a Bootstrap Sequential Sampling Procedure

Construction of a confidence interval for process capability index C _PM is often based on a normal approximation with fixed sample size. In this article, we describe a different approach in constructing a fixed-width confidence interval for process capability index C _PM with a preassigned accuracy by using a combination of bootstrap and sequential sampling schemes. The optimal sample size required to achieve a preassigned confidence level is obtained using both two-stage and modified two-stage sequential procedures. The procedure developed is also validated using an extensive simulation study.     

CAPABILITY MEASURES FOR m-DEPENDENT STATIONARY PROCESSES

Process capability indices, providing numerical measures on process potential and process performance, have received substantial research attention. Most research assumes that the process is normally distributed and the process data are independent. In real-world applications such as chemical, soft drinks, or tobacco/cigaratte manufacturing processes, process data are often auto-correlated. In this paper, we consider the capability indices Cp, Cpk, Cpm, Cpmk for strictly m-dependent stationary processes. We investigate the statistical properties of their natural estimators. We derive the asymptotic distributions, and establish confidence intervals so that capability testing can be performed.     

The asymptotic distribution of the process capability index Cpmk

The main result of this paper is that under some regularity conditions, the distribution of an estimator of the process capability index C_pmk is asymptotically normal.