Double and group acceptance sampling plan for truncated life test based on inverse log-logistic distribution

This paper introduces a double and group acceptance sampling plans based on time truncated lifetimes when the lifetime of an item follows the inverse log-logistic (ILL) distribution with known shape parameter. The operating characteristic function and average sample number (ASN) values of the double acceptance sampling inspection plan are provided. The values of the minimum number of groups and operating characteristic function for various quality levels are obtained for a group acceptance sampling inspection plan. A comparative study between single acceptance sampling inspection plan and double acceptance sampling inspection plan is carried out in terms of sample size. One simulated example and four real-life examples are discussed to show the applicability of the proposed double and group acceptance sampling inspection plans for ILL distributed quality parameters.     

Improved attribute acceptance sampling plans based on maxima nomination sampling

This paper demonstrates the use of maxima nomination sampling (MNS) technique in design and evaluation of single AQL, LTPD, and EQL acceptance sampling plans for attributes. We exploit the effect of sample size and acceptance number on the performance of our proposed MNS plans using operating characteristic (OC) curve. Among other results, we show that MNS acceptance sampling plans with smaller sample size and bigger acceptance number perform better than commonly used acceptance sampling plans for attributes based on simple random sampling (SRS) technique. Indeed, MNS acceptance sampling plans result in OC curves which, compared to their SRS counterparts, are much closer to the ideal OC curve. A computer program is designed which can be used to specify the optimum MNS acceptance sampling plan and to show, visually, how the shape of the OC curve changes when parameters of the acceptance sampling plan vary. Theoretical results and numerical evaluations are given.     

Modified chain sampling plans for lot inspection by variables and attributes

The purpose of acceptance sampling is to develop decision rules to accept or reject production lots based on sample data. When testing is destructive or expensive, dependent sampling procedures cumulate results from several preceding lots. This chaining of past lot results reduces the required size of the samples. A large part of these procedures only chain past lot results when defects are found in the current sample. However, such selective use of past lot results only achieves a limited reduction of sample sizes. In this article, a modified approach for chaining past lot results is proposed that is less selective in its use of quality history and, as a result, requires a smaller sample size than the one required for commonly used dependent sampling procedures, such as multiple dependent sampling plans and chain sampling plans of Dodge. The proposed plans are applicable for inspection by attributes and inspection by variables. Several properties of their operating characteristic-curves are derived, and search procedures are given to select such modified chain sampling plans by using the two-point method.     

Designing of a mixed-chain sampling plan based on the process capability index with chain sampling as the attributes plan

In this article, we propose a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest having double specification limits and follows the normal distribution with unknown mean and variance. In the proposed mixed plan, the chain sampling inspection plan is used for the inspection of attribute quality characteristics. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications by formulating the problem as a non linear programming in which the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Repetitive variable acceptance sampling plan for one-sided specification

In this paper, a variable repetitive group sampling plans based on one-sided process capability indices is proposed to deal with lot sentencing for one-sided specifications. The parameters of the proposed plans are tabulated for some combinations of acceptance quality levels with commonly used producer's risk and consumer's risk. The efficiency of the proposed plan is compared with the Pearn and Wu [Critical acceptance values and sample sizes of a variables sampling plan for very low fraction of defectives. Omega – Int J Manag Sci. 2006;34(1):90–101] plan in terms of sample size and the power curve. One example is given to illustrate the proposed methodology.     

Designing Variables Sampling Plans with Process Loss Consideration

For the implementation of an acceptance sampling plan, a problem the quality practitioners have to deal with is the determination of the critical acceptance values and inspection sample sizes that provide the desired levels of protection to both vendors and buyers. Traditionally, most acceptance sampling plans focus on the percentage of defective products instead of considering the process loss, which doesn't distinguish among the products that fall within the specification limits. However, the quality between products that fall within the specification limits may be very different. So how to design an acceptance sampling plan with process loss consideration is necessary. In this article, a variables sampling plan based on L _e is proposed to handle processes requiring low process loss. The required sample sizes n and the critical acceptance value c with various combination of acceptance quality level are tabulated. The proposed sampling plan provides a feasible policy, which can be applied to products requiring low process loss where classical sampling plans cannot be applied.     

Bayesian Design of Special Type of Double Sampling Plans for Compliance Testing

Bayesian acceptance sampling plans, which utilize prior information on the process variation, can be employed as an alternative to conventional types of plans for taking decisions on the disposition of submitted lots. A special type of double sampling inspection plans by attributes with small acceptance numbers using Bayesian methodology is presented in this paper emphasizing its significance over small acceptance number single sampling plans. The procedures for designing such sampling plans for specified degree of discrimination which would ensure protection to the producer and consumer are discussed with illustrations under the conditions for the application of gamma-Poisson distribution.     

Designing optimal double-sampling plan based on process capability index

Process capability analysis is applied to monitor the process quality. Process capability can be quantified by process capability index. These indices have wide application in quality control methods and acceptance sampling plans. In this paper, we introduce a double-sampling plan based on process capability index. In this type of scheme, under a decision rule and with the specified rejection and acceptance numbers, the second sample is selected and the decision of rejection or acceptance is made based on the information obtained from two samples. The purpose of this scheme is to reduce the average sample number in order to reduce the time and cost of sampling. A comparison study has been conducted in order to evaluate the performance of proposed method in comparison with classical single sampling plans.     

Matching Performance of Continuous Sampling Plans with Single Sampling Plans

Single sampling plans are widely used for appraising incoming product quality. However, for situations where a continuous product flow exists, lot-by-lot demarcations may not exist, and it may be necessary to use alternate procedures, such as CSP-1, for continuous processes. In this case, one would like to be able to understand how average performance of the continuous sampling procedures compares to the more commonly used single sampling plans.

In this study, a model is devised which can be used to relate plan performance between single sample lot acceptance procedures and Dodge's(1943) CSP-1 continuous sampling plan. It is shown that it is generally not possible to match up performance based upon operating characteristic curve expressions for the two plans. Instead, the plans are matched by equating expressions for π(p), the long run proportion of product which is accepted, under both procedures. This is shown to be equivalent to matching up properties on an average outgoing quality basis. The methodology may be extended for any derivative plan under MIL-STD-1235B (1982), the military standard for continuous acceptance sampling.     

Multiple dependent state repetitive sampling plans with or without auxiliary variable

In this article, a new variable acceptance sampling plan has been developed using the multiple dependent state repetitive sampling scheme for the normal distribution. The plan parameters have been determined so as to minimize the average sample number while satisfying the producer's and the consumer's risks under the operating characteristic function. The multiple dependent state repetitive sampling scheme has also been extended to the case of utilizing an auxiliary variable. The proposed sampling plans are compared with the existing sampling plans.     

Certain observations on lot sensitive sampling plan

This paper compares the sample size efficiency of the lot sensitive plan over the equivalent double and multiple sampling plans. It is shown that a fully curtailed lot sensitive plan will involve smaller average sample number than the equivalent double and multiple plans.     

Minimum Size Double Sampling Plans for Large Isolated Lots

A common approach to the design of an acceptance sampling plan is to require that the operating characteristic (OC) curve should pass through two designated points that would fix the curve in accordance with a desired degree of discrimination. This paper presents a search procedure for the selection of double sampling inspection plans of type DSP - (0, 1) for specified two points on the OC curve, namely acceptance quality limit, producer's risk, limiting quality and consumer's risk. Selection of the plans is discussed for both the cases of fraction non-conforming and the number of non-conformities per unit.     

Optimal Design of Acceptance Sampling Plans by Variables for Nonconforming Proportions When the Standard Deviation Is Unknown

This article presents an optimization-based approach for the design of acceptance sampling plans by variables for controlling nonconforming proportions when the standard deviation is unknown. The variables are described by rigorous noncentral Student’s t-distributions. Single and double acceptance sampling (AS) plans are addressed. The optimal design results from minimizing the average sampling number (ASN), subject to conditions holding at producer’s and consumer’s required quality levels. The problem is then solved employing a nonlinear programming solver. The results obtained are in close agreement with previous sampling plans found in the literature, outperforming them regarding the feasibility.     

Optimal exact design of double acceptance sampling plans by attributes

The design of double acceptance sampling (AS) plans for attributes based on the operating characteristic curve paradigm is usually addressed by enumeration algorithms. These AS plans may be non optimal regarding the sample size to inspect as they were obtained without the requirement that the constraints at the OC curve controlled points are not violated for minimum Average Sample Number (ASN) scenarios. An approach based on mathematical programming is proposed to systematically design double AS plans for attributes, where the characteristics controlled are modelled by binomial or Poisson distributions. Specifically, Mixed Integer Nonlinear Programming (MINLP) formulations are developed and combined with an enumeration algorithm that allows finding ASN minimax optimal plans. A theoretical result is developed with the purpose of assuring the global optimum design is reached by iteration where a convenient solver is used to find local optima. To validate the algorithm, we compare our results with those of tables commonly used for practical purposes, consider different rates of risk, and setups commonly used in Lot Quality Assurance Plans (LQAS) for health monitoring programmes. Finally, we compare AS plans determined for processes described by binomial and Poisson distributions.     

Repetitive group sampling plan based on the process capability index for the lot acceptance problem

An acceptance sampling plan is a method used to make a decision about acceptance or rejection of a product, based on adherence to a standard. Meanwhile, process capability indices (PCIs) have been applied in different manufacturing industries as capability measures based on specified criteria which include process departure from a target, process consistency, process yield and process loss. In this paper, a repetitive group sampling (RGS) plan based on PCI is introduced for variables’ inspection. First, the optimal parameters of the developed RGS plan are obtained considering constraints related to the risk of consumers and producers and also a double sampling plan, a multiple dependent state sampling plan and a sampling plan for resubmitted lots have been designed. Finally, after the development of variable sampling plans based on the Bayesian and exact approach, a comparison study has been performed between the developed RGS plan and other types of sampling plans and the results are elaborated.     

A mixed double sampling plan based on Cpk

Abstract

Acceptance sampling plans are quality tools for the manufacturer and the customer. The ultimate result of reduction of nonconforming items will increase the profit of the manufacturer and enhance the satisfaction of the consumer. In this article, a mixed double sampling plan is proposed in which the attribute double sampling inspection is used in the first stage and a variables sampling plan based on the process capability index C_pk is used in the second stage. The optimal parameters are determined so that the producer’s and the consumer’s risks are to be satisfied with minimum average sample number. The optimal parameters of the proposed plan are estimated using different plan settings using two points on the operating characteristic curve approach. In designing the proposed mixed double sampling plan, we consider the symmetric and asymmetric nonconforming cases under variables inspection. The efficiency of the proposed plan is discussed and compared with the existing sampling plans. Tables are constructed for easy selection of the optimal plan parameters and an industrial example is also included for implementation of the proposed plan.     

New acceptance sampling plans based on life tests for Birnbaum–Saunders distributions

In this paper, we consider the Birnbaum–Saunders distribution as a life model to develop various acceptance sampling schemes based on the truncated life tests. We develop the double sampling plan and determine the design parameters satisfying both the producer's and consumer's risks simultaneously for the specified reliability levels in terms of the mean ratio to the specified life. We also propose a group sampling plan and determine the parameters by the above-mentioned two-point method. Tables are constructed for the proposed sampling plans and results are explained with examples.     

A new mixed chain sampling plan based on the process capability index for product acceptance

This article proposes a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest follows the normal distribution with unknown mean and variance. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications. In order to construct the tables, the problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Designing of a variables two-plan system by minimizing the average sample number

This article proposes a variables two-plan sampling system called tightened-normal-tightened (TNT) sampling inspection scheme where the quality characteristic follows a normal distribution or a lognormal distribution and has an upper or a lower specification limit. The TNT variables sampling inspection scheme will be useful when testing is costly and destructive. The advantages of the variables TNT scheme over variables single and double sampling plans and attributes TNT scheme are discussed. Tables are also constructed for the selection of parameters of known and unknown standard deviation variables TNT schemes for a given acceptable quality level (AQL) and limiting quality level (LQL). The problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at AQL and LQL under the operating characteristic curve.     

Autoregressive processes applied to acceptance sampling by varlables

The effect of serial correlation on acceptance sampling plans by variables has been examined in this paper assuming the quality measurements follow an AR(p) process. The effect of serial correlation can be examined by comparing OC curves, sample size and producer's risks, ∝, with that of the independent case when the process standard deviation, σ, is known. When σ is unknown and for large n, sampling plans can be constructed using the central limit theorem. However, for σ unknown and for small n, there is no satisfactory method of obtaining sampling plans.