Probabilistic tolerance design for a subsystem under burr distribution using taguchi's loss functions

Taguchi (1986) has derived tolerances for subcomponents, subsystems, parts and materials in which the relationship between a higher-level (Y) and a lower-level (X) quality characteristic is assumed to be deterministic and linear, namely, Y=_α+βX, without an error term. Tsai (1990) developed a probabilistic tolerance design for a subsystem in which a bivariate normal distribution between the above two quality characteristics as well as Taguchi's quadratic loss function were considered together to develop a closed form solution of the tolerance design for a subsystem. The Burr family is very rich for fitting sample data, and has positive domain. A bivariate Burr distribution can describe a nonlinear relationship between two quality characteristics, hence, it is adopted instead of a bivariate normal distribution and the simple solutions of three probabilistic tolerance desings for a subsystem are obtained for three cases of “nominal-is-best”, “smaller-is-berrer”, and “larger-is-beter” quality characteristics, by using Taguchi’ los functions, respectively.     

Designing an economic rectifying sampling plan in the presence of two markets

In this paper, an optimization model is developed for the economic design of a rectifying inspection sampling plan in the presence of two markets. A product with a normally distributed quality characteristic with unknown mean and variance is produced in the process. The quality characteristic has a lower specification limit. The aim of this paper is to maximize the profit, which consists the Taguchi loss function, under the constraints of satisfying the producer's and consumer's risk in two different markets simultaneously. Giveaway cost per unit of sold excess material is considered in the proposed model. A case study is presented to illustrate the application of proposed methodology. In addition, sensitivity analysis is performed to study the effect of model parameters on the expected profit and optimal solution. Optimal process adjustment problem and acceptance sampling plan is combined in the economical optimization model. Also, process mean and standard deviation are assumed to be unknown value, and their impact is analyzed. Finally, inspection error is considered, and its impact is investigated and analyzed.     

Specification limit under a quality loss function

The purpose of this paper is to present the problem of selecting a lower specification limit under Taguchi's quality loss function. Considering that the product quality characteristic obeys an exponential distribution, we propose a modification of the method of Kapur and Wang for the economic design of the specification limit.     

Choosing a lower specification limit for an exponential process with ‘the larger the better’ tolerance: A simple,exact solution

Chen (1999) proposed an economic design, using Taguchi's quality loss function, for choosing a producer's lower specification limit eta for a product with a quality characteristic that has an exponential distribution with mean θ and 'the larger the better' tolerance. Chen (1999) developed an approximate solution that is applicable when 0.5 r m /θ r 0.7 and that requires numerical minimization. We derive a simple, exact solution that is applicable for all values of m /θ and does not require numerical minimization.     

An optimization model for economic design of sampling plans based on conforming run length considering outgoing quality

In this article, a new economical acceptance sampling model is proposed based on Taguchi loss function. The objective function of the model consists of inspection cost, scrap cost, and Taguchi loss function including producer loss and consumer loss. The expected total cost includes the loss for an inspected item plus the loss for an accepted item which has not been inspected. Decision-making is based on conforming run length. It is assumed that the quality characteristics follow normal distribution. A numerical example is solved for illustrating application of this model. Sensitivity analysis is proposed for illustrating the effect of some important parameters on the objective function. Finally, we compared the results of the proposed method with classical Dodge–Romig sampling plans tables based on average outgoing quality limit. The results confirmed the superiority of proposed model.     

Robust rank screening for ultrahigh dimensional discriminant analysis

In this paper, we consider sure independence feature screening for ultrahigh dimensional discriminant analysis. We propose a new method named robust rank screening based on the conditional expectation of the rank of predictor’s samples. We also establish the sure screening property for the proposed procedure under simple assumptions. The new procedure has some additional desirable characters. First, it is robust against heavy-tailed distributions, potential outliers and the sample shortage for some categories. Second, it is model-free without any specification of a regression model and directly applicable to the situation with many categories. Third, it is simple in theoretical derivation due to the boundedness of the resulting statistics. Forth, it is relatively inexpensive in computational cost because of the simple structure of the screening index. Monte Carlo simulations and real data examples are used to demonstrate the finite sample performance.     

An economic inspection interval for control of defective items in a hot rolling mill

The article addresses a real-life problem on determining the optimum sampling interval for control of defective items in a hot rolling mill. Having observed that the pattern of appearance of mill defects indicates a geometric process failure mechanism, an economic model is developed in line with the method suggested by Taguchi and critically examined by Nayebpour & Woodall. An expression for the expected loss per product as a function of the sampling interval is derived and the optimum interval is obtained by minimizing this loss function. The practical issues involved in this exercise, such as estimation of various cost components, are also discussed and the effect of erroneous estimation of cost components is studied through a sensitivity analysis.     

Penalized optimal designs for dose-finding

Optimal design under a cost constraint is considered, with a scalar coefficient setting the compromise between information and cost. It is shown that for suitable cost functions, by increasing the value of the coefficient one can force the support points of an optimal design measure to concentrate around points of minimum cost. An example of adaptive design in a dose-finding problem with a bivariate binary model is presented, showing the effectiveness of the approach.     

Form and selection of covariance adjusted estimators in repeated measures models

The GMANOVA model is considered when one characteristic is measured at q time points. The covariance adjusted estimator is the OLS estimator adjusted using analysis of covariance. The covariates are obtained from the space vertical to that derived from the design matrix. Its form is obtained as a GLS estimator using a weight matrix of reduced rank unless all available covariates are used. The choice of the appropriate covariate combination is made by introducing a method based on cross validation (CV). A comparison is made with two other methods that appeared in statistical literature using simulation.     

Compromise allocation in multivariate stratified surveys with stochastic quadratic cost function

In many real life situations the linear cost function does not approximate the actual cost incurred adequately. The cost of traveling between the units selected in the sample within a stratum is significant, instead of linear cost function. In this paper, we have considered the problem of finding a compromise allocation for a multivariate stratified sample survey with a significant travel cost within strata is formulated as a problem of non-linear stochastic programming with multiple objective functions. The compromise solutions are obtained through Chebyshev approximation technique, D ₁- distance and goal programming. A numerical example is presented to illustrate the computational details of the proposed methods.     

OPTIMAL DESIGN OF PLANS FOR ACCEPTANCE SAMPLING BY VARIABLES WITH INVERSE GAUSSIAN DISTRIBUTION

ABSTRACT

A vast majority of the literature on the design of sampling plans by variables assumes that the distribution of the quality characteristic variable is normal, and that only its mean varies while its variance is known and remains constant. But, for many processes, the quality variable is nonnormal, and also either one or both of the mean and the variance of the variable can vary randomly. In this paper, an optimal economic approach is developed for design of plans for acceptance sampling by variables having Inverse Gaussian (IG) distributions. The advantage of developing an IG distribution based model is that it can be used for diverse quality variables ranging from highly skewed to almost symmetrical. We assume that the process has two independent assignable causes, one of which shifts the mean of the quality characteristic variable of a product and the other shifts the variance. Since a product quality variable may be affected by any one or both of the assignable causes, three different likely cases of shift (mean shift only, variance shift only, and both mean and variance shift) have been considered in the modeling process. For all of these likely scenarios, mathematical models giving the cost of using a variable acceptance sampling plan are developed. The cost models are optimized in selecting the optimal sampling plan parameters, such as the sample size, and the upper and lower acceptance limits. A large set of numerical example problems is solved for all the cases. Some of these numerical examples are also used in depicting the consequences of: 1) using the assumption that the quality variable is normally distributed when the true distribution is IG, and 2) using sampling plans from the existing standards instead of the optimal plans derived by the methodology developed in this paper. Sensitivities of some of the model input parameters are also studied using the analysis of variance technique. The information obtained on the parameter sensitivities can be used by the model users on prudently allocating resources for estimation of input parameters.     

The optimal allocation combination for the two-sided sequential screening procedure based on the individual misclassification error

In this paper, the expected total costs (ETCs) of three kinds of quality cost functions for the two-sided sequential screening procedure (SQSP) based on the individual misclassification error are obtained, where the ETC is the sum of the expected cost of inspection, the expected cost of rejection and the expected cost of quality. The general formulas for all the desired probabilities and three ETCs when k screening variables are allocated into r-stages are derived. The optimal allocation combination for each ETC is determined based on the criterion of minimum ETC. Finally, we give two examples to illustrate the selection of the optimal allocation combination for the SQSP.     

Prediction intervals for growth curves

The growth curve model Y^n×p = A^{n×p ξ mtimes;k}B^k×p+ E^nxp, where Y is an observation matrix, &sigma is a matrix of unknown parameters, A is a known matrix of rank m, B is a known matrix of rank k with 1'= (1, …, 1) as its first row, and the rows of E are independent each distributed as N^p(0,Σ,) is considered. The problem of constructing the prediction intervals for future observations using the above model is considered and approximate intervals assuming different structures on σ are derived. The results are illustrated with several data sets.     

Optimal sampling times in population pharmacokinetic studies

We propose a simulation-based approach to decision theoretic Bayesian optimal design. The underlying probability model is a population pharmacokinetic model which allows for correlated responses (drug concentrations) and patient-to-patient heterogeneity. We consider the problem of choosing sampling times for the anticancer agent paclitaxel, using criteria related to the total area under the curve, the time above a critical threshold and the sampling cost.     

Design-based random permutation models with auxiliary information

We extend the random permutation model to obtain the best linear unbiased estimator of a finite population mean accounting for auxiliary variables under simple random sampling without replacement (SRS) or stratified SRS. The proposed method provides a systematic design-based justification for well-known results involving common estimators derived under minimal assumptions that do not require specification of a functional relationship between the response and the auxiliary variables.     

The Optimal Allocation Combination for the One-Sided Sequential Screening Procedure Based on the Individual Misclassification Error

In this article, the expected total costs of three kinds of quality cost functions for the one-sided sequential screening procedure based on the individual misclassification error are obtained, where the expected total cost is the sum of the expected cost of inspection, the expected cost of rejection, and the expected cost of quality. The computational formulas for three kinds of expected total costs are derived when k screening variables are allocated into r stages. The optimal allocation combination is determined based on the criterion of minimum expected total cost. At last, we give one example to illustrate the selection of the optimal allocation combination for the sequential screening procedure.     

Designing of a variables two-plan system by minimizing the average sample number

This article proposes a variables two-plan sampling system called tightened-normal-tightened (TNT) sampling inspection scheme where the quality characteristic follows a normal distribution or a lognormal distribution and has an upper or a lower specification limit. The TNT variables sampling inspection scheme will be useful when testing is costly and destructive. The advantages of the variables TNT scheme over variables single and double sampling plans and attributes TNT scheme are discussed. Tables are also constructed for the selection of parameters of known and unknown standard deviation variables TNT schemes for a given acceptable quality level (AQL) and limiting quality level (LQL). The problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at AQL and LQL under the operating characteristic curve.     

Average rank correlation statistics in the presence of ties

The problem of n judges ranking r objects is considered in the situation where ties are permitted. Asymtotic distributions under the null hypothesis of complete randomness in the rankings are derived for the test statistics of average rank correlations between all pairs of ranking where the rank correlations are measured either by Spearman rho or Kendall tau. The relative efficeincies of these average rank correlatins are derived using approximate Bahadur slope and limiting pitman efficiency, and in both cases the Kendall statistic is shown to be more efficient. Some interpretatins of these and related results are also given.     

Preference Heterogeneity and the Rank of Demand Systems

This article examines the effect of preference heterogeneity on nonparametric and parametric tests of the rank of demand systems. Using samples of households drawn from the U.K. Family Expenditure Survey, we find that preference heterogeneity increases the rank of demand systems. When the effects of household characteristics on demand are removed by semiparametric techniques, a rank-3 demand system appears to be an adequate empirical specification for all samples.     

Acceptance sampling by variables when the remainder of rejected lots is inspected

Acceptance sampling plans for inspection by variables, which minimize the mean inspection cost per lot of process average quality (assuming that the remainder of rejected lots is, inspected), were derived under the condition that the probability of accepting a submitted lot of tolerance quality, shall be 0.1. These plans were tabulated for chosen values of the given parameters, and compared with the Dodge-Romig LTPD attribute sampling plans. From the comparison it follows that under the same protection of consumer the LTPD plans for inspection by variables are in many situations more economical than the corresponding Dodge-Romig plans. This result is valid especially for the large lots and for the small values of the tolerance fraction defective.