Mixed two- and four-level fractional factorial split-plot designs with clear effects

Mixed-level designs have become widely used in the practical experiments. When the levels of some factors are difficult to be changed or controlled, fractional factorial split-plot (FFSP) designs are often used. It is highly to know when a mixed-level FFSP design with resolution III or IV has clear effects. This paper investigates the conditions of a resolution III or IV FFSP design with both two-level and four-level factors to have various clear factorial effects, including two types of main effects and three types of two-factor interaction components. The structures of such designs are shown and illustrated with examples.     

2(n1+n2)-(k1+k2) Fractional factorial split-plot designs containing clear effects

Whole-plot (WP) factors and sub-plot (SP) factors play different roles in fractional factorial split-plot (FFSP) designs. In this paper, we consider FFSP designs with resolution III or IV from the viewpoint of clear factorial effects, classify two-factor interactions (2FIs) into three types, and give sufficient and necessary conditions for the existence of FFSP designs containing various clear factorial effects, including two types of main effects and three types of 2FIs. The structures of these designs are also shown and illustrated with examples.     

Minimum aberration and model robustness for two-level fractional factorial designs

The performance of minimum aberration two-level fractional factorial designs is studied under two criteria of model robustness. Simple sufficient conditions for a design to dominate another design with respect to each of these two criteria are derived. It is also shown that a minimum aberration design of resolution III or higher maximizes the number of two-factor interactions which are not aliases of main effects and, subject to that condition, minimizes the sum of squares of the sizes of alias sets of two-factor interactions. This roughly says that minimum aberration designs tend to make the sizes of the alias sets very uniform. It follows that minimum aberration is a good surrogate for the two criteria of model robustness that are studied here. Examples are given to show that minimum aberration designs are indeed highly efficient.     

De-aliasing effects using semifoldover techniques

Semifoldover designs, obtained by semifolding a regular two-level factorial design, have been discussed recently in the literature. In this article, with the use of indicator functions, we investigate various semifoldover designs that are obtained from a general two-level factorial design. We discuss when a main factor or a two-factor interaction can be de-aliased from their aliased two-factor interactions, and extend some of the existing results from regular designs to non-regular designs. Finally, we present some examples to illustrate the results developed here.     

Resolution v.2 search designs

A fractional factorial design is called a resolution V.2 plan if it is capable of estimating all main effects and two-factor interaction effects, plus two three-factor interaction effects, In this paper, a necessary and sufficient condition for such a resolution V.2 plan is given, Furthermore, a new class of two-level resolution V.2 designs is proposed, We prove that the proposed design always satisfies such a necessary and sufficient condition, A comparison of run size between designs of resolutions VII and V.2 is made, It is shown that run size for design of resolution V.2 is significantly smaller.     

Orthogonal main-effect plans in row–column designs for two-level factorial experiments

Row–column designs for two-level factorial experiments are constructed to estimate all the main effects. We give the interactions for row and column blockings. Based on these blockings, independent treatment combinations are proposed to establish the whole design so that practitioners can easily apply it to their experiments. Some examples are given for illustrations. The estimation of two-factor interactions in these designs is discussed.     

Bounds on the maximum number of clear two‐factor interactions for 2m‐p designs of resolution III and IV

The authors derive upper and lower bounds on the maximum number of clear two‐factor interactions in 2^m?p fractional factorial designs of resolution III and IV. A two‐factor interaction is said to be clear if it is not aliased with any main effect or with any other two‐factor interaction. The lower bounds are obtained by exhibiting specific designs. By comparing the bounds with the values of the maximum number of clear two‐factor interactions in cases where it is known, one concludes that the construction methods perform quite well.     

On the use of partial confounding for the construction of alternative regular two-level blocked fractional factorial designs

In this paper, we consider experimental situations in which a regular fractional factorial design is to be used to study the effects of m two-level factors using n=2^m−k experimental units arranged in 2^p blocks of size 2^m−k−p. In such situations, two-factor interactions are often confounded with blocks and complete information is lost on these two-factor interactions. Here we consider the use of the foldover technique in conjunction with combining designs having different blocking schemes to produce alternative partially confounded blocked fractional factorial designs that have more estimable two-factor interactions or a higher estimation capacity or both than their traditional counterparts.     

2n−m designs with resolution III or IV containing clear two-factor interactions

For a fixed number of runs, not all 2^n−m designs with resolution III or IV have clear two-factor interactions. Therefore, it is highly desirable to know when resolution III or IV designs can have clear two-factor interactions. In this paper, we provide a unified geometrical study of this problem and give a complete classification of the existence of clear two-factor interactions in regular 2^n−m designs with resolution III or IV and reveal the structures of these designs.     

Design two-level factorial experiments in blocks of size four

Recently, many researchers have devoted themselves to the investigation on the number of replicates needed for experiments in blocks of size two. In practice, experiments in blocks of size four might be more useful than those in blocks of size two. To estimate the main effects and two-factor interactions from a two-level factorial experiment in blocks, we might need many replicates. This article investigates designs with the least number of replicates for factorial experiments in blocks of size four. The methods to obtain such designs are presented.     

On Kronecker block designs for factorial experiments

In this paper the use of Kronecker designs for factorial experiments is considered. The two-factor Kronecker design is considered in some detail and the efficiency factors of the main effects and interaction in such a design are derived. It is shown that the efficiency factor of the interaction is at least as large as the product of the efficiency factors of the two main effects and when both the component designs are totally balanced then its efficiency factor will be higher than the efficiency factor of either of the two main effects. If the component designs are nearly balanced then its efficiency factor will be approximately at least as large as the efficiency factor of either of the two main effects. It is argued that these designs are particularly useful for factorial experiments.Extensions to the multi-factor design are given and it is proved that the two-factor Kronecker design will be connected if the component designs are connected.     

Orthogonal three-level parallel flats designs for user-specified resolution

Orthogonal factorial and fractional factorial designs are very popular in many experimental studies, particularly the two-level and three-level designs used in screening experiments. When an experimenter is able to specify the set of possibly nonnegligible factorial effects, it is sometimes possible to obtain an orthogonal design belonging to the class of parallel flats designs, that has a smaller run-size than a suitable design from the class of classical fractional factorial designs belonging to the class of single flat designs. Sri-vastava and Li (1996) proved a fundamental theorem of orthogonal s-level, s being a prime, designs of parallel flats type for the user-specified resolution. They also tabulated a series of orthogonal designs for the two-level case. No orthogonal designs for three-level case are available in their paper. In this paper, we present a simple proof for the theorem given in Srivastava and Li (1996) for the three-level case. We also give a dual form of the theorem, which is more useful for developing an algorithm for construction of orthogonal designs. Some classes of three-level orthogonal designs with practical run-size are given in the paper.     

2 m 4 n designs with resolution III or IV containing clear two-factor interaction components

The orthogonal arrays with mixed levels have become widely used in fractional factorial designs. It is highly desirable to know when such designs with resolution III or IV have clear two-factor interaction components (2fic’s). In this paper, we give a complete classification of the existence of clear 2fic’s in regular 2 ^m 4 ⁿ designs with resolution III or IV. The necessary and sufficient conditions for a 2 ^m 4 ⁿ design to have clear 2fic’s are given. Also, 2 ^m 4 ⁿ designs of 32 runs with the most clear 2fic’s are given for n = 1,2.      

Blocking in two-level non-regular fractional factorial designs

In this paper we consider screening experiments where a two-level fractional factorial design is to be used to identify significant factors in an experimental process and where the runs in the experiment are to occur in blocks of equal size. A simple method based on the foldover technique is given for constructing resolution IV orthogonal and non-orthogonal blocked designs and examples are given to illustrate the process.     

New light on fractional 2m factorial designs

New fractional 2^m factorial designs obtained by assigning factors to fractions of m columns of new saturated two symbol orthogonal arrays which are not isomorphic to the usual ones are proposed. Contrary to the usual assignment, examples show that some main effects are not totally but partially confounded with several two-factor interactions. Moreover, the recovery of the former from such partial confounding is possible in some cases by eliminating the latter.     

NECESSARY AND SUFFICIENT CONDITION FOR A BALANCED ARRAY OF STRENGTH 21 TO BE A BALANCED FRACTIONAL 2 FACTORIAL DESIGN OF RESOLUTION 2l

A necessary and sufficient condition for a balanced array of strength 2l to be a balanced fractional 2^m factorial design of resolution 2l is given. This design has the property that the main effects, two-factor interactions,.and (l-1)-factor interactions are estimable ignoring the (l + 1)-factor and higher order interactions, and that the covariance matrix of their estimates is invariant under any permutation of m factors. The above condition includes sufficient conditions given in earlier works of Shirakura (1976b, 1977).     

D-optimal minimax design criterion for two-level fractional factorial designs

A D-optimal minimax design criterion is proposed to construct two-level fractional factorial designs, which can be used to estimate a linear model with main effects and some specified interactions. D-optimal minimax designs are robust against model misspecification and have small biases if the linear model contains more interaction terms. When the D-optimal minimax criterion is compared with the D-optimal design criterion, we find that the D-optimal design criterion is quite robust against model misspecification. Lower and upper bounds derived for the loss functions of optimal designs can be used to estimate the efficiencies of any design and evaluate the effectiveness of a search algorithm. Four algorithms to search for optimal designs for any run size are discussed and compared through several examples. An annealing algorithm and a sequential algorithm are particularly effective to search for optimal designs.     

Isomorphism check in fractional factorial designs via letter interaction pattern matrix

Two fractional factorial designs are considered isomorphic if one can be obtained from the other by relabeling the factors, reordering the runs, and/or switching the levels of factors. To identify the isomorphism of two designs is known as an NP hard problem. In this paper, we propose a three-dimensional matrix named the letter interaction pattern matrix (LIPM) to characterize the information contained in the defining contrast subgroup of a regular two-level design. We first show that an LIPM could uniquely determine a design under isomorphism and then propose a set of principles to rearrange an LIPM to a standard form. In this way, we can significantly reduce the computational complexity in isomorphism check, which could only take O(2^p)+O(3k³)+O(2^k) operations to check two 2^k−p designs in the worst case. We also find a sufficient condition for two designs being isomorphic to each other, which is very simple and easy to use. In the end, we list some designs with the maximum numbers of clear or strongly clear two-factor interactions which were not found before.     

On the number of 2n-p fractional factorials of resolution III

An algorithm is specified and demonstrated which will compute the total number of ways a 2ⁿ factorial design may be partitioned into 2^p mutually exclusive 2^n-p fractional factorial designs, each having resolution III. The results of its application to all designs possessing resolution III fractions for n=5,…,20 are also given.     

Catalogue of group structures for two-level fractional factorial designs

SUMMARY Taguchi introduced the concept of split-unit design to sort factors into different groups with respect to difficulties involved in changing the levels of factors. Li et al. have developed all possible group structures for eight factors in an L16 orthogonal array for resolution IV with split-plot design. Chen et al. have searched for a best design, according to the various criteria for two-level fractional factorial design and have presented a catalogue. In this paper, we have developed an algorithm for generating group structure and possible allocations for various 2n- k fractional factorial designs that correspond to the designs given by Chen et al.