Designing optimal double-sampling plan based on process capability index

Process capability analysis is applied to monitor the process quality. Process capability can be quantified by process capability index. These indices have wide application in quality control methods and acceptance sampling plans. In this paper, we introduce a double-sampling plan based on process capability index. In this type of scheme, under a decision rule and with the specified rejection and acceptance numbers, the second sample is selected and the decision of rejection or acceptance is made based on the information obtained from two samples. The purpose of this scheme is to reduce the average sample number in order to reduce the time and cost of sampling. A comparison study has been conducted in order to evaluate the performance of proposed method in comparison with classical single sampling plans.     

Reliability sampling plan for repairable items following general failure process and its statistical analysis

Acceptance sampling plan has become an essential tool in the statistical quality control. Traditionally, most acceptance sampling plans have been developed for non-repairable items. Recently in Cha [Variables acceptance reliability sampling plan for repairable items. Statistics. 2015;49:1141–1156], variables acceptance reliability sampling plan for repairable items has been developed assuming that the failure process follows the non-homogeneous Poisson process (NHPP). In this paper, we assume that the failure process follows a new counting process which is a generalized version of the NHPP. Furthermore, it is shown that the developed sampling plan improves the reliability characteristic of the population of items which have passed the testing procedure. An illustrative example is also provided.     

Variables acceptance reliability sampling plan for repairable items

Traditionally, acceptance reliability sampling plans have been developed for non-repairable items. However, the functions required for items become more and more complex and, accordingly, the items are composed of several components and tend to be repairable. In this paper, we consider variables acceptance reliability sampling plan for repairable items. We develop a variables acceptance sampling plan based on the failure and repair data observed during the testing period. It is shown that the developed sampling plan improves the reliability characteristic of the population and that the lifetimes of items before and after the reliability sampling test are stochastically ordered.     

A new mixed chain sampling plan based on the process capability index for product acceptance

This article proposes a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest follows the normal distribution with unknown mean and variance. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications. In order to construct the tables, the problem is formulated as a nonlinear programming where the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Analysis of reliability characteristics in the acceptance sampling tests

Until now, various acceptance reliability sampling plans have been developed based on different life tests of items. However, the statistical effect of the acceptance sampling tests on the reliability characteristic of the lots accepted in the test has not been appropriately addressed. In this paper, we deal with an acceptance reliability sampling plan under a ‘general framework’ and discuss the corresponding statistical effect of the acceptance sampling tests. The lifetime of the population before the acceptance test and that of population ‘conditional on the acceptance’ in the sampling test are stochastically compared. The improvement of reliability characteristics of the population conditional on the acceptance in the sampling test is precisely analyzed.     

Designing of a mixed-chain sampling plan based on the process capability index with chain sampling as the attributes plan

In this article, we propose a new mixed chain sampling plan based on the process capability index C_pk, where the quality characteristic of interest having double specification limits and follows the normal distribution with unknown mean and variance. In the proposed mixed plan, the chain sampling inspection plan is used for the inspection of attribute quality characteristics. The advantages of this proposed mixed sampling plan are also discussed. Tables are constructed to determine the optimal parameters for practical applications by formulating the problem as a non linear programming in which the objective function to be minimized is the average sample number and the constraints are related to lot acceptance probabilities at acceptable quality level and limiting quality level under the operating characteristic curve. The practical application of the proposed mixed sampling plan is explained with an illustrative example. Comparison of the proposed sampling plan is also made with other existing sampling plans.     

Designing Variables Sampling Plans with Process Loss Consideration

For the implementation of an acceptance sampling plan, a problem the quality practitioners have to deal with is the determination of the critical acceptance values and inspection sample sizes that provide the desired levels of protection to both vendors and buyers. Traditionally, most acceptance sampling plans focus on the percentage of defective products instead of considering the process loss, which doesn't distinguish among the products that fall within the specification limits. However, the quality between products that fall within the specification limits may be very different. So how to design an acceptance sampling plan with process loss consideration is necessary. In this article, a variables sampling plan based on L _e is proposed to handle processes requiring low process loss. The required sample sizes n and the critical acceptance value c with various combination of acceptance quality level are tabulated. The proposed sampling plan provides a feasible policy, which can be applied to products requiring low process loss where classical sampling plans cannot be applied.     

Double and group acceptance sampling plan for truncated life test based on inverse log-logistic distribution

This paper introduces a double and group acceptance sampling plans based on time truncated lifetimes when the lifetime of an item follows the inverse log-logistic (ILL) distribution with known shape parameter. The operating characteristic function and average sample number (ASN) values of the double acceptance sampling inspection plan are provided. The values of the minimum number of groups and operating characteristic function for various quality levels are obtained for a group acceptance sampling inspection plan. A comparative study between single acceptance sampling inspection plan and double acceptance sampling inspection plan is carried out in terms of sample size. One simulated example and four real-life examples are discussed to show the applicability of the proposed double and group acceptance sampling inspection plans for ILL distributed quality parameters.     

Acceptance sampling plans for linear profiles with one-sided specifications

In this study, we propose three new sampling plans based on yield index C_puA for linear profiles with one-sided specifications, including the resubmitted sampling plan, the repetitive group sampling plan, and the multiple dependent state repetitive sampling plan. The operating characteristic functions of our proposed sampling plans are developed. The plan parameters of our proposed sampling plans are determined through nonlinear optimization. The plan parameters are reported for various combinations of acceptable quality level and limiting quality level. The three sampling plans are compared with the existing single sampling plan in terms of the average sample number. A real example is used to illustrate the applications.     

Optimal designing of a new mixed variable lot-size chain sampling plan based on the process capability index

In this paper, a new mixed sampling plan based on the process capability index (PCI) C_pk is proposed and the resultant plan is called mixed variable lot-size chain sampling plan (ChSP). The proposed mixed plan comprises of both attribute and variables inspections. The variable lot-size sampling plan can be used for inspection of attribute quality characteristics and for the inspection of measurable quality characteristics, the variables ChSP based on PCI will be used. We have considered both symmetric and asymmetric fraction non conforming cases for the variables ChSP. Tables are developed for determining the optimal parameters of the proposed mixed plan based on two points on the operating characteristic (OC) approach. In order to construct the tables, the problem is formulated as a non linear programming where the average sample number function is considered as an objective function to be minimized and the lot acceptance probabilities at acceptable quality level and limiting quality level under the OC curve are considered as constraints. The practical implementation of the proposed mixed sampling plan is explained with an illustrative real time example. Advantages of the proposed sampling plan are also discussed in terms of comparison with other existing sampling plans.     

Repetitive variable acceptance sampling plan for one-sided specification

In this paper, a variable repetitive group sampling plans based on one-sided process capability indices is proposed to deal with lot sentencing for one-sided specifications. The parameters of the proposed plans are tabulated for some combinations of acceptance quality levels with commonly used producer's risk and consumer's risk. The efficiency of the proposed plan is compared with the Pearn and Wu [Critical acceptance values and sample sizes of a variables sampling plan for very low fraction of defectives. Omega – Int J Manag Sci. 2006;34(1):90–101] plan in terms of sample size and the power curve. One example is given to illustrate the proposed methodology.     

Multiple dependent state repetitive sampling plans with or without auxiliary variable

In this article, a new variable acceptance sampling plan has been developed using the multiple dependent state repetitive sampling scheme for the normal distribution. The plan parameters have been determined so as to minimize the average sample number while satisfying the producer's and the consumer's risks under the operating characteristic function. The multiple dependent state repetitive sampling scheme has also been extended to the case of utilizing an auxiliary variable. The proposed sampling plans are compared with the existing sampling plans.     

Improved attribute acceptance sampling plans based on maxima nomination sampling

This paper demonstrates the use of maxima nomination sampling (MNS) technique in design and evaluation of single AQL, LTPD, and EQL acceptance sampling plans for attributes. We exploit the effect of sample size and acceptance number on the performance of our proposed MNS plans using operating characteristic (OC) curve. Among other results, we show that MNS acceptance sampling plans with smaller sample size and bigger acceptance number perform better than commonly used acceptance sampling plans for attributes based on simple random sampling (SRS) technique. Indeed, MNS acceptance sampling plans result in OC curves which, compared to their SRS counterparts, are much closer to the ideal OC curve. A computer program is designed which can be used to specify the optimum MNS acceptance sampling plan and to show, visually, how the shape of the OC curve changes when parameters of the acceptance sampling plan vary. Theoretical results and numerical evaluations are given.     

A procedure for selection of a gamma-Poisson single sampling plan by attributes

Design and evaluation of sampling plans by attributes and by variables are important aspects in the area of acceptance sampling research. Various procedures for the selection of conventional single sampling by attributes have been developed and are available in the literature. This paper presents a design methodology and tables for the selection of parameters of single sampling plans for specified requirements (strengths) under the conditions of a gamma prior and Poisson sampling distribution. The relative efficiency of gamma-Poisson single sampling plans over conventional plans is discussed through empirical illustrations.     

Variables acceptance reliability sampling plan for items subject to inverse Gaussian degradation process

Until now, in the literature, a variety of acceptance reliability sampling plans have been developed based on different life test plans. In most of the reliability sampling plans, the decision procedures to accept or reject the corresponding lot are developed based on the lifetimes of the items observed on tests, or the number of failures observed during a pre-specified testing time. However, frequently, the items are subject to degradation phenomena and, in these cases, the observed degradation level of the item can be used as a decision statistic. In this paper, we develop a variables acceptance sampling plan based on the information on the degradation process of the items, assuming that the degradation process follows the inverse Gaussian process. It is shown that the developed sampling plan improves the reliability performance of the items conditional on the acceptance in the test and that the lifetimes of items after the reliability sampling test are stochastically larger than those before the test. A study comparing the proposed degradation-based sampling plan with the conventional sampling plan which is based on a life test is also performed.KEYWORDS: Variables sampling plan, degradation test, inverse Gaussian process, mixture distribution, stochastic ordering     

A mixed double sampling plan based on Cpk

Abstract

Acceptance sampling plans are quality tools for the manufacturer and the customer. The ultimate result of reduction of nonconforming items will increase the profit of the manufacturer and enhance the satisfaction of the consumer. In this article, a mixed double sampling plan is proposed in which the attribute double sampling inspection is used in the first stage and a variables sampling plan based on the process capability index C_pk is used in the second stage. The optimal parameters are determined so that the producer’s and the consumer’s risks are to be satisfied with minimum average sample number. The optimal parameters of the proposed plan are estimated using different plan settings using two points on the operating characteristic curve approach. In designing the proposed mixed double sampling plan, we consider the symmetric and asymmetric nonconforming cases under variables inspection. The efficiency of the proposed plan is discussed and compared with the existing sampling plans. Tables are constructed for easy selection of the optimal plan parameters and an industrial example is also included for implementation of the proposed plan.     

Evaluation of single sampling plan under the conditions of intervened poisson distribution

Acceptance sampling, a major division in Statistical quality control, provides a guaranteed confidence on the product quality. Conventionally, when sampling plans are used all bad lots are rejected and good lots are accepted based on the defined conditions. The purpose of designing any sampling plan is to determine a sequence of action to be applied on a series of lots of defined quality and the decisions made on acceptance or rejection of lots sometimes leads to specified risks which may not favor producer and consumer. Thus, the objective of this article is to develop a design methodology of Single sampling plan under the conditions of Intervened Poisson distribution through unity value approach. Further, the efficiency of the proposed plan is assessed over the conventional single sampling plan and it is discussed through the numerical illustration.     

Minimum Size Double Sampling Plans for Large Isolated Lots

A common approach to the design of an acceptance sampling plan is to require that the operating characteristic (OC) curve should pass through two designated points that would fix the curve in accordance with a desired degree of discrimination. This paper presents a search procedure for the selection of double sampling inspection plans of type DSP - (0, 1) for specified two points on the OC curve, namely acceptance quality limit, producer's risk, limiting quality and consumer's risk. Selection of the plans is discussed for both the cases of fraction non-conforming and the number of non-conformities per unit.     

Economic design of acceptance sampling plans for truncated life test using Frechet distribution

In this article designing of acceptance sampling plans for the truncated life test is proposed using economic approach by assuming that the lifetime of a product follows Frechet distribution based on median. The optimal sampling plans to meet the consumer’s confidence level with minimum total cost are designed. Efficiency of the proposed plan is also analyzed.     

Developing a variables repetitive group sampling plan based on process capability index C pk with unknown mean and variance

In this paper, variables repetitive group sampling plans are developed based on the process capability index C _pk when the quality characteristic follows a normal distribution with unknown mean and variance. The sampling plan parameters such as the sample size and the acceptance constant are determined to minimize the average sample number. Symmetric and asymmetric cases, in percent defectives due to two specification limits, are dealt with for specified combinations of acceptable quality level and limiting quality level. Tables are provided and examples are given to use proposed plans in practice.