O(m2) ALGORITHMS FOR THE TWO AND THREE SUBLOT LOT STREAMING PROBLEM

Lot streaming is the process of splitting a job or lot into sublots to reduce its makespan on a sequence of machines. The goal in the lot streaming problem is to find the optimal size of each sublot that will minimize the makespan. The makespan is defined as the time the last sublot completes its processing on the last machine. If the sizes of these sublots are restricted to remain the same on all machines, the solution is called a consistent sublot solution. However, if the sizes of the sublots are allowed to vary, the solution is referred to as a nonconsistent or variable sublot solution. Also, if the machines must be in operation continuously from the first to the last sublot, the solution is a no idling solution. When setups are explicitly considered in the problem, there will be two cases. If setups on each machine require some portion of the first sublot be present by the machine, the problem is referred to as the attached setup time problem. If setups can be performed ahead of time before the first sublot reaches the particular machine, the corresponding problem is referred to as the detached setup problem. Finally, if the machines are allowed to be idle between the processing of sublots, the resultant solution is an intermittent idling solution. In this paper, the consistent sublot lot streaming problem with intermittent idling and no setups is discussed. The models developed also assume that the number of sublots are fixed and known. The m machine two sublot lot streaming problem is reviewed. An algorithm for the three sublot, m machine problem is derived using a network representation of the problem. The complexity of the algorithm is O (m²). Finally, using the insights from three sublot problem, a heuristic algorithm is provided for the m machine, n sublot problems. The results on the proposed heuristic are very encouraging; average percent deviation from optimal makespan is approximately at 0.76% on 155 randomly generated problems with different m and n values.     

Solution Procedures for the Lot-Streaming Problem

Lot streaming is the process of splitting a job into sublots so its operations can be overlapped and its progress accelerated. We present a computationally efficient procedure for solving the m-machine, two-sublot problem, and we discuss the bottleneck insights that emerge from the analysis. We also examine heuristic approaches for more than two sublots and discuss computational results for these procedures.     

基于批量流的多阶段生产系统的优化问题研究

考虑一个多阶段生产系统,在每个阶段上生产批量被分成若干个子批量进行加工,子批量可以相等也可以不相等,同时每个阶段上在相邻子批量之间可以有空闲。每个阶段上子批量的数目可以不相等。文中首先以系统总变动成本为目标函数对这样一个系统建立对应的模型,提出了求解这一问题的启发式方法,通过数值算例验证了这一方法的有效性。此外,还讨论了重启成本、空闲成本和对应于子批量的调整成本对系统总变动成本、生产批量以及子批量数目的影响。     

A near-optimal heuristic for the sequencing problem in multiple-batch flow-shops with small equal sublots

In this paper, we consider the lot-streaming problem of sequencing a set of batches, to be processed in equal sublots, in a flow-shop, so as to minimize makespan. A new heuristic procedure, called the bottleneck minimal idleness heuristic, is developed. Results of an experimental study are presented. It is shown that the proposed procedure generates solutions that are very close to the optimal solutions, and that the solutions generated are better than those obtained by using the fast insertion heuristic, considered to be a good heuristic for solving the flow-shop scheduling problem, when applied to the problem on hand.     

An exact method for shrinking pivot tables

Pivot tables are one of the most popular tools for data visualization in both business and research applications. Although they are in general easy to use, their comprehensibility becomes progressively lower when the quantity of cells to be visualized increases (i.e., information flooding problem). Pivot tables are largely adopted in OLAP, the main approach to multidimensional data analysis. To cope with the information flooding problem in OLAP, the shrink operation enables users to balance the size of query results with their approximation, exploiting the presence of multidimensional hierarchies. The only implementation of the shrink operator proposed in the literature is based on a greedy heuristic that, in many cases, is far from reaching a desired level of effectiveness.In this paper we propose a model for optimizing the implementation of the shrink operation which considers two possible problem types. The first type minimizes the loss of precision ensuring that the resulting data do not exceed the maximum allowed size. The second one minimizes the size of the resulting data ensuring that the loss of precision does not exceed a given maximum value. We model both problems as set partitioning problems with a side constraint. To solve the models we propose a dual ascent procedure based on a Lagrangian pricing approach, a Lagrangian heuristic, and an exact method. Experimental results show the effectiveness of the proposed approaches, that is compared with both the original greedy heuristic and a commercial general-purpose MIP solver.     

Single cycle policies for the one-warehouse N-retailer inventory/distribution system

We address a multi-echelon inventory system with one-warehouse and N  -retailers. The demand at each retailer is assumed to be known and satisfied by the warehouse. Shortages are not allowed and lead times are negligible. Costs at each facility consist of a fixed charge per order and a holding cost. The goal is to determine single-cycle policies which minimize the average cost per unit time, that is, the sum of the average holding and setup costs per unit time at the retailers and at the warehouse. We propose a O(NlogN)$\mathrm{O}(N\log N)$ heuristic procedure to compute efficient single-cycle policies. This heuristic is compared with other approaches proposed by Schwarz, Graves and Schwarz and Muckstadt and Roundy. We carry out a computational study to test the effectiveness of the heuristic and to compare the performance of the different procedures. From the computational results, it is shown that the new heuristic provides, on average, better single-cycle policies than those given by the Muckstadt and Roundy method.     

Optimal design and augmentation of strongly attack-tolerant two-hop clusters in directed networks

We consider the problems of minimum-cost design and augmentation of directed network clusters that have diameter 2 and maintain the same diameter after the deletion of up to R elements (nodes or arcs) anywhere in the cluster. The property of a network to maintain not only the overall connectivity, but also the same diameter after the deletion of multiple nodes/arcs is referred to as strong attack tolerance. This paper presents the proof of NP-completeness of the decision version of the problem, derives tight theoretical bounds, as well as develops a heuristic algorithm for the considered problems, which are extremely challenging to solve to optimality even for small networks. Computational experiments suggest that the proposed heuristic algorithm does identify high-quality near-optimal solutions; moreover, in the special case of undirected networks with identical arc construction costs, the algorithm provably produces an exact optimal solution to strongly attack-tolerant two-hop network design problem, regardless of the network size.     

Assortment optimisation problem: A distribution-free approach

Assortment optimisation is a critical decision that is regularly made by retailers. The decision involves a trade-off between offering a larger assortment of products but smaller inventories of each product and offering a smaller number of varieties with more inventory of each product. We propose a robust, distribution-free formulation of the assortment optimisation problem such that the assortment and inventory levels can be jointly optimised without making specific assumptions on the demand distributions of each product. We take a max-min approach to the problem that provides a guaranteed lower bound to the expected profit when only the mean and variance of the demand distribution are known. We propose and test three heuristic algorithms that provide solutions in O(nlog (n)) time and identify two cases where one of the heuristics is guaranteed to return optimal policies. Through numerical studies, we demonstrate that one of the heuristics performs extremely well, with an average optimality gap of 0.07% when simulated under varying conditions. We perform a sensitivity analysis of product and store demand attributes on the performance of the heuristic. Finally, we extend the problem by including maximum cardinality constraints on the assortment size and perform numerical studies to test the performance of the heuristics.     

On greedy and strategic evaders in sequential interdiction settings with incomplete information

We consider a class of sequential network interdiction problem settings where the interdictor has incomplete initial information about the network while the evader has complete knowledge of the network including its structure and arc costs. In each decision epoch, the interdictor can block (for the duration of the epoch) at most k arcs known to him/her. By observing the evader’s actions, the interdictor learns about the network structure and costs and thus, can adjust his/her actions in subsequent decision epochs. It is known from the literature that if the evader is greedy (i.e., the shortest available path is used in each decision epochs), then under some assumptions the greedy interdiction policies that block k-most vital arcs in each epoch are efficient and have a finite regret. In this paper, we consider the evader’s perspective and explore deterministic “strategic” evasion policies under the assumption that the interdictor is greedy. We first study the theoretical computational complexity of the evader’s problem. Then we derive basic constructive properties of optimal evasion policies for two decision epochs when the interdictor has no initial information about the network structure. These properties are then exploited for the design of a heuristic algorithm for a strategic evader in a general setting with an arbitrary time horizon and any initial information available to the interdictor. Our computational experiments demonstrate that the proposed heuristic outperforms the greedy evasion policy on several classes of synthetic network instances under either perfect or noisy information feedback. Finally, some interesting insights from our theoretical and computational results conclude the paper.     

An Evaluation of Tour Scheduling Heuristics with Differences in Employee Productivity and Cost

This study focuses on the manpower tour scheduling problem using data from a lockbox system of a commercial bank. The lockbox system uses employees who differ in productivity, hourly cost, number of available working hours per week, and days-off constraints. These specific problem characteristics require a more general problem formulation and solution procedure for the manpower tour scheduling problem than addressed in previous research. Four heuristic methods for solving the problem (three developed here and a simple round-up procedure) are tested on a set of forty problems. The results of this study show the effort to develop sophisticated heuristic methods for this class of problems is well justified.     

Heuristics for Base‐Stock Levels in Multi‐Echelon Distribution Networks

We study inventory optimization for locally controlled, continuous‐review distribution systems with stochastic customer demands. Each node follows a base‐stock policy and a first‐come, first‐served allocation policy. We develop two heuristics, the recursive optimization (RO) heuristic and the decomposition‐aggregation (DA) heuristic, to approximate the optimal base‐stock levels of all the locations in the system. The RO heuristic applies a bottom‐up approach that sequentially solves single‐variable, convex problems for each location. The DA heuristic decomposes the distribution system into multiple serial systems, solves for the base‐stock levels of these systems using the newsvendor heuristic of Shang and Song (2003), and then aggregates the serial systems back into the distribution system using a procedure we call “backorder matching.” A key advantage of the DA heuristic is that it does not require any evaluation of the cost function (a computationally costly operation that requires numerical convolution). We show that, for both RO and DA, changing some of the parameters, such as leadtime, unit backordering cost, and demand rate, of a location has an impact only on its own local base‐stock level and its upstream locations’ local base‐stock levels. An extensive numerical study shows that both heuristics perform well, with the RO heuristic providing more accurate results and the DA heuristic consuming less computation time. We show that both RO and DA are asymptotically optimal along multiple dimensions for two‐echelon distribution systems. Finally, we show that, with minor changes, both RO and DA are applicable to the balanced allocation policy.     

Minimizing the mean squared deviation from a common due date: unconstrained and constrained cases

The problem of minimizing the mean squared deviation (MSD) of completion times from a common due date in both unconstrained and constrained cases is addressed. It is shown that the unconstrained MDS function is unimodal for n ≤ 6, where n is the number of jobs. The constrained case is shown to be unimodular for n ≤ 3, The unconstrained case is shown, by counterexample, not to be unimodular for n = 8. The constrained case is shown not to be unimodular for n = 5. For the unimodular cases, a proposed search routine can find the optimum solution in less than three CPU seconds for n = 100. It provides an excellent heuristic solution otherwise. Computational results are shown in both cases.     

Effective heuristics for the blocking flowshop scheduling problem with makespan minimization

The blocking flowshop scheduling problem with makespan criterion has important applications in a variety of industrial systems. Heuristics that explore specific characteristics of the problem are essential for many practical systems to find good solutions with limited computational effort. This paper first presents two simple constructive heuristics, namely weighted profile fitting (wPF) and PW, based on the profile fitting (PF) approach of McCormick et al. [Sequencing in an assembly line with blocking to minimize cycle time. Operations Research 1989;37:925-36] and the characteristics of the problem. Then, three improved constructive heuristics, called PF-NEH, wPF-NEH, and PW-NEH, are proposed by combining the PF, wPF, and PW with the enumeration procedure of the Nawaz-Enscore-Ham (NEH) heuristic [A heuristic algorithm for the m-machine, n-job flow shop sequencing problem. OMEGA-International Journal of Management Science 1983;11:91-5] in an effective way. Thirdly, three composite heuristics i.e., PF-NEH_LS, wPF-NEH_LS, and PW-NEH_LS, are developed by using the insertion-based local search method to improve the solutions generated by the constructive heuristics. Computational simulations and comparisons are carried out based on the well-known flowshop benchmarks of Taillard [Benchmarks for basic scheduling problems. European Journal of Operation Research 1993;64:278-85] that are considered as blocking flowshop instances. The results show that the presented constructive heuristics perform significantly better than the existing ones, and the proposed composite heuristics further improve the presented constructive heuristics by a considerable margin. In addition, 17 new best-known solutions for Taillard benchmarks with large scale are found by the presented heuristics.     

Approximation algorithm for uniform bounded facility location problem

The uniform bounded facility location problem (UBFLP) seeks for the optimal way of locating facilities to minimize total costs (opening costs plus routing costs), while the maximal routing costs of all clients are at most a given bound M. After building a mixed 0–1 integer programming model for UBFLP, we present the first constant-factor approximation algorithm with an approximation guarantee of 6.853+? for UBFLP on plane, which is composed of the algorithm by Dai and Yu (Theor. Comp. Sci. 410:756–765, 2009) and the schema of Xu and Xu (J. Comb. Optim. 17:424–436, 2008). We also provide a heuristic algorithm based on Benders decomposition to solve UBFLP on general graphes, and the computational experience shows that the heuristic works well.     

Follower behavior renders leader behavior endogenous: The simultaneity problem,estimation challenges,and solutions

Traditionally, leadership research has focused on unidirectional questions in which leader attributes are considered to determine follower outcomes. However, many phenomena between leaders (x) and followers (y) involve a simultaneous influence process in which x affects y, and y also affects x (i.e., simultaneity). Unfortunately, this simultaneity bias creates endogeneity and is often not properly addressed in the extant leadership literature. In three studies, we demonstrate the challenges of simultaneity bias and present two methodological solutions that can help to correct problems of simultaneity bias. We focus on simultaneity that occurs between follower resistance and leader control. We mathematically demonstrate the simultaneity bias using a simulated dataset and show how this bias can be statistically solved using an instrumental variable estimation approach. Furthermore, we present how the simultaneity bias can be resolved using an experimental design. We discuss how our approach advances theory and methods for leadership research.     

On step fixed-charge transportation problem

The fixed-charge problem is a nonlinear programming problem of practical interest in business and industry. One of its variations is the fixed-charge transportation problem (FCTP) where fixed cost is incurred for every route that is used in the solution, along with the variable cost that is proportional to the amount shipped. That cost structure causes the value of the objective function Z to also behave like a step function. Each time we open or close a route the objective function jumps a step. The step fixed-charge transportation problem (SFCTP) is a variation of the FCTP where the fixed cost is in the form of a step function dependent on the load in a given route. While the value of the objective function Z in the FCTP is a step function, the introduction of the step fixed cost in the SFCTP results in the objective function Z being itself a step function with many more steps. Fixed-charge problems are usually solved using sophisticated analytical or computer software. This paper discusses the theory of SFCTP and presents a computationally simple heuristic algorithm for solving small SFCTPs.     

A genetic algorithm for scheduling on a single machine with set-up times and due dates

This paper presents a genetic algorithm for a single machine-scheduling problem with the objective of minimizing total tardiness. Each job has its own due date and the set-up times are sequence dependent. The parameters of the genetic algorithm are determined by a statistical method. For small problems, the solutions given by the proposed method are compared with solutions provided by a commercial package, and for larger problems, with those obtained by a heuristic proposed in the literature.     

Exemplar or matching: modeling DCJ problems with unequal content genome data

The edit distance under the DCJ model can be computed in linear time for genomes with equal content or with Indels. But it becomes NP-Hard in the presence of duplications, a problem largely unsolved especially when Indels (i.e., insertions and deletions) are considered. In this paper, we compare two mainstream methods to deal with duplications and associate them with Indels: one by deletion, namely DCJ-Indel-Exemplar distance; versus the other by gene matching, namely DCJ-Indel-Matching distance. We design branch-and-bound algorithms with set of optimization methods to compute exact distances for both. Furthermore, median problems are discussed in alignment with both of these distance methods, which are to find a median genome that minimizes distances between itself and three given genomes. Lin–Kernighan heuristic is leveraged and powered up by sub-graph decomposition and search space reduction technologies to handle median computation. A wide range of experiments are conducted on synthetic data sets and real data sets to exhibit pros and cons of these two distance metrics per se, as well as putting them in the median computation scenario.     

Layouts for ocean wave energy farms: Models,properties, and optimization

Renewable energy, such as wave energy, plays a significant role in sustainable energy development. Wave energy represents a large untapped source of energy worldwide and potentially offers a vast source of sustainable energy. We present models and a heuristic algorithm for choosing optimal locations of wave energy conversion (WEC) devices within an array, or wave farm. The location problem can have a significant impact on the total power of the farm due to the interactions among the incident ocean waves and the scattered and radiated waves produced by the WECs. Depending on the nature of the interference (constructive or destructive) among these waves, the wave energy entering multiple devices, and thus the power output of the farm, may be significantly larger or smaller than the energy that would be seen if the devices were operating in isolation. Our algorithm chooses WEC locations to maximize the performance of a wave farm as measured by a well known performance measure called the q-factor, which is the ratio of the power from an array of N WECs to the power from N WECs operating independently, under the point absorber approximation. We prove an analytical optimal solution for the 2-WEC problem and, based on the properties of the 2-WEC solution, we propose an iterative heuristic optimization algorithm for the general problem.     

Job sequencing and component set-up on a surface mount placement machine

In this paper, the problem of sequencing PCB assembly jobs on an automatic SMD placement machine is addressed. The objective is to minimize the makespan. Moreover, both the job arrival times and the precedence constraints for those jobs requiring component placement on the primary and secondary side of the same board must be taken into account. A considerable set-up time occurs when switching from one board type to another, which depends on the number of component feeders to be replaced in the magazine of the assembly machine. The exchange of component feeders is complicated by the fact that each feeder occupies a different number of magazine positions. Theoretically, the minimum makespan required for a given batch of jobs could be derived by solving the order sequencing and the component set-up problems simultaneously. However, optimal solutions are practically unattainable for problems of realistic size. Therefore, efficient heuristic solution procedures are developed which exploit component commonality between PCB types. The numerical results obtained indicate the practicality of the proposed heuristics in an industrial application.