Setting Policy for On-Line Process Control with Dynamic Characteristics

In this article, we investigate a control policy for the choice of sampling interval and control limit by minimizing the expected quality cost. The study is based on the environment in which (i) the stochastic disturbances are assumed to follow an IMA(1, 1) process, (ii) there is process dynamics between the input series and the output series, (iii) a feedback control scheme is imposed, and (iv) the expected quality cost contains off-target cost, adjustment cost, and inspection cost. Modeling and forecasting for (i), (ii), and (iii) are performed according to the transfer function plus noise model. Minimizing the expected quality cost for (iv) is carried out by a modified pattern search procedure. An example is given to demonstrate the advantage of using the pattern search method over the usual 3-sigma control scheme. The penalty of ignoring the process dynamics and for the case of choosing incorrect value of θ of an IMA(1, 1) disturbance is discussed. The pattern search method is also compared favorably with the modified Taguchi's method in quality cost for the cases considered therein.     

Considering Taguchi loss function on statistically constrained economic sum of squares exponentially weighted moving average charts

In this paper, Duncan's cost model combined Taguchi's quadratic loss function is applied to develop the economic-statistical design of the sum of squares exponentially weighted moving average (SS-EWMA) chart. The genetic algorithm is applied to search for the optimal decision variables of SS-EWMA chart such that the expected cost is minimized. Sensitivity analysis reveals that the optimal sample size and sampling interval decrease; optimal smoothing constant and control limit increase as the mean and/or variance increases. Moreover, the combination of optimal parameter levels in orthogonal array experiment plays an important guideline for monitoring the process mean and/or variance.     

Economic-Statistical Design of EWMA Control Charts Based on Taguchi's Loss Function

This paper proposes an economic-statistical design of the EWMA chart with time-varying control limits in which the Taguchi's quadratic loss function is incorporated into the economic-statistical design based on Lorenzen and Vance's economical model. A nonlinear programming with statistical performance constraints is developed and solved to minimize the expected total quality cost per unit time. This model, which is divided into three parts, depends on whether production continues during the period when the assignable cause is being searched for and/or repaired. Through a computational procedure, the optimal decision variables, including the sample size, the sampling interval, the control limit width, and the smoothing constant, can be solved for by each model. It is showed that the optimal economic-statistical design solution can be found from the set of optimal solutions obtained from the statistical design, and both the optimal sample size and sampling interval always decrease as the magnitude of shift increases.     

ON THE ECONOMIC DESIGN OF MULTIVARIATE CONTROL CHARTS

ABSTRACT

It is an increasingly common practice to monitor several related quality characteristics of a product or process using a multivariate control chart procedure. Several types of multivariate control charts, including Hotelling's χ ² and T ² control charts, have been developed in attempts to improve monitoring by using the correlation structure that exists between quality characteristics. The purpose of this paper is to summarize the assumptions made regarding the out-of-control process shift in the economic design of multivariate control charts and to address their consequences. We study the average run length (ARL) properties of the χ ² control chart using a numerical example and show that this chart can perform ineffectively under the assumed out-of-control conditions when designed using the economic approach. Following Healy,[1] Healy, J.D. 1987. A Note on the Multivariate CUSUM Procedures. Technometrics, 29: 409–412. [Taylor & Francis Online], [Web of Science ®] , [Google Scholar] we offer an alternative procedure that has improved ARL properties and overall performance. These results can be important to researchers and practitioners who are interested in using the economic design of multivariate control procedures.     

IDENTIFYING THE OUT OF CONTROL VARIABLE IN A MULTIVARIATE CONTROL CHART

ABSTRACT

The identification of the out of control variable, or variables, after a multivariate control chart signals, is an appealing subject for many researchers in the last years. In this paper we propose a new method for approaching this problem based on principal components analysis. Theoretical control limits are derived and a detailed investigation of the properties and the limitations of the new method is given. A graphical technique which can be applied in some of these limiting situations is also provided.     

A NOTE ON THE INVERSE COVARIANCE MATRIX OF THE AUTOREGRESSIVE PROCESS1

The inverse covariance matrix of an autoregressive process of arbitrary order is found explicitly using the notion of the information matrix for the vector random variable, not the parameters. Any process for which a simple conditional representation exists, can be treated in the same way. The approach has merit in the teaching of statistics.     

Designing of variables quick switching sampling system by considering process loss functions

This paper proposes a variables quick switching system where the quality characteristic of interest follows a normal distribution and the quality characteristic is evaluated through a process loss function. Most of the variables sampling plans available in the literature focus only on the fraction non-conforming and those plans do not distinguish between the products that fall within the specification limits. The products that fall within specification limits may not be good if their mean is too away from the target value. So developing a sampling plan by considering process loss is inevitable in these situations. Based on this idea, we develop a variables quick switching system based on the process loss function for the application of the processes requiring low process loss. Tables are also constructed for the selection of parameters of variables quick switching system for given acceptable quality level and limiting quality level. The results are explained with examples.     

THE CONTROL CHART FOR INDIVIDUAL OBSERVATIONS FROM A MULTIVARIATE NON-NORMAL DISTRIBUTION

The Hotelling's T²statistic has been used in constructing a multivariate control chart for individual observations. In Phase II operations, the distribution of the T²statistic is related to the F distribution provided the underlying population is multivariate normal. Thus, the upper control limit (UCL) is proportional to a percentile of the F distribution. However, if the process data show sufficient evidence of a marked departure from multivariate normality, the UCL based on the F distribution may be very inaccurate. In such situations, it will usually be helpful to determine the UCL based on the percentile of the estimated distribution for T². In this paper, we use a kernel smoothing technique to estimate the distribution of the T²statistic as well as of the UCL of the T²chart, when the process data are taken from a multivariate non-normal distribution. Through simulations, we examine the sample size requirement and the in-control average run length of the T²control chart for sample observations taken from a multivariate exponential distribution. The paper focuses on the Phase II situation with individual observations.     

A counterexample to a claim concerning the convolution of multimodal distributions

P. Ghosh (1981) has claimed that the convolution of two symmetric multimodal distributions is symmetric and unimodal. A simple counterexample to this claim is constructed by considering the convolution f?f, where f is an appropriate mixture of two normal densities.

     

Information criteria for inhomogeneous spatial point processes

The theoretical foundation for a number of model selection criteria is established in the context of inhomogeneous point processes and under various asymptotic settings: infill, increasing domain and combinations of these. For inhomogeneous Poisson processes we consider Akaike's information criterion and the Bayesian information criterion, and in particular we identify the point process analogue of ‘sample size’ needed for the Bayesian information criterion. Considering general inhomogeneous point processes we derive new composite likelihood and composite Bayesian information criteria for selecting a regression model for the intensity function. The proposed model selection criteria are evaluated using simulations of Poisson processes and cluster point processes.     

A study of economic design of control charts for cumulative count of conforming items

In this paper the economic design of Cumulative Count of Conforming (CCC) control charts to maintain the current control of fraction nonconforming of a process is studied. CCC chart is an attribute chart for monitoring high quality processes by plotting the cumulative count of conforming items between two nonconforming ones on a suitable chart. A process model is proposed to obtain an appropriate loss function. An alogorithm to search for the optimal setting of the sampling and control parameters is derived. Numerical illustrations of the method and some properties of the optimal economic design are provided.     

A new multivariate CUSUM chart using principal components with a revision of Crosier's chart

In this article, we introduce a new multivariate cumulative sum chart, where the target mean shift is assumed to be a weighted sum of principal directions of the population covariance matrix. This chart provides an attractive performance in terms of average run length (ARL) for large-dimensional data and it also compares favorably to existing multivariate charts including Crosier's benchmark chart with updated values of the upper control limit and the associated ARL function. In addition, Monte Carlo simulations are conducted to assess the accuracy of the well-known Siegmund's approximation of the average ARL function when observations are normal distributed. As a byproduct of the article, we provide updated values of upper control limits and the associated ARL function for Crosier's multivariate CUSUM chart.     

On risk comparisons of some estimators in a linear regression model under inagaki’S loss function and nonnormal error terms

In this paper we consider the risk performances of some estimators for both location and scale parameters in a linear regression model under Inagaki’s loss function We prove that the pre-test estimator for location parameter is dominated by the Stein-rule estimator under Inagaki’s loss function when the distribution of error terms is expressed by the scale mixture of normal distribution and the variance of error terms is unknown.. It is an extension of the results in Nagata (1983) to our situation Also we perform numerical calculations to draw the shapes of the risks.     

A Double Multivariate Exponentially Weighted Moving Average (dMEWMA) Control Chart for a Process Location Monitoring

A new control scheme, dMEWMA, for detecting shifts in the mean vector of multivariately normally distributed quality characteristics is presented. It is shown that the ARL performance of dMEWMA depends on the mean and variance-covariance matricies only through the non-centrality parameter value. Through Monte Carlo simulations, the performance of dMEWMA for detecting various shifts is compared to the competing control schemes, MEWMA and Hotelling's χ². It is concluded that dMEWMA outperforms MEWMA and Hotelling's χ² control schemes for small and larger shifts. In comparison to MEWMA control schemes, dMEWMA schemes are optimal for larger values of the smoothing parameter λ and perform much better for very small shifts in the process mean. Finally, an example to illustrate the construction of the dMEWMA control scheme is introduced.     

IMPROVING THE NUMERICAL TECHNIQUE FOR COMPUTING THE ACCUMULATED DISTRIBUTION OF A QUADRATIC FORM IN NORMAL VARIABLES

ABSTRACT

This paper is concerned with the technique of numerically evaluating the cumulative distribution function of a quadratic form in normal variables. The efficiency of two new truncation bounds and all existing truncation bounds are investigated. We also find that the suggestion in the literature for further splitting truncation errors might reduce computational efficiency, and the optimum splitting rate could be different in different situations. A practical solution is provided. The paper also discusses a modified secant algorithm for finding the critical value of the distribution at any given significance level.